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Shaping material and uniting to a preform or solidified layer

Subclass of:

264 - Plastic and nonmetallic article shaping or treating: processes

264041000 - PORE FORMING IN SITU (E.G., FOAMING, ETC.)

264450100 - Composite article making

Patent class list (only not empty are listed)

Deeper subclasses:

Class / Patent application numberDescriptionNumber of patent applications / Date published
264460500 Uniting spaced preforms or solidified layers by introducing foamable material therebetween 20
264460600 Against inner surface of a hollow preform or solidified layer 18
264460800 Introducing preform into mold by thermoforming operation (e.g., vacuum forming, etc.) 4
20110233805PASSENGER SIDE AIRBAG DOOR FOR INSTRUMENT PANEL AND ITS MANUFACTURING METHOD - The present invention relates to an airbag door for instrument panel and its manufacturing method. A passenger side airbag (PAB) door for instrument panel includes a substrate with airbag opening, skin layer and foam layer, a PAB door reinforcement board which covers the airbag opening is connected to the instrument panel substrate. This PAB door reinforcement board is a cellulosic composite material board which is soaked by thermoplastic plastic or thermoplastic elastomer, formed through thermoforming. In present invention, the turnover and movable portion of the airbag door is lighten greatly. The airbag door with the light composite material can prevent the windshields from being broken effectively when the airbag deploys sufficiently and impacts against the windshields.09-29-2011
20120056345POLYURETHANE-COATED SPANDEX FABRIC-FUSED MIDSOLE AND APPARATUS AND METHOD FOR MANUFACTURING THE SAME - The present invention relates to a polyurethane-coated (PU-coated) spandex fabric-fused midsole, and an apparatus and method for manufacturing the same, which allow a shoe midsole to be easily and conveniently manufactured through a single automatic process, and allows a PU-coated spandex fabric to be easily fused to a surface of the midsole in the process of manufacturing the midsole. For this purpose, there is provided a polyurethane-coated (PU-coated) spandex fabric-fused midsole manufacturing apparatus including: a central axis rotated by a driving force of a motor; a rotary disc fitted on the central axis to be rotated together with the central axis; a plurality of midsole forming mold units, which are mounted on the outer ends of support members radially extending from the outer circumference of the rotary disc, respectively; a PU-coated spandex fabric supply apparatus installed above the trace of rotation of the midsole forming mold units to provide a PU-coated spandex fabric to each of the midsole forming mold units; vacuum means installed between the rotary disc and the midsole forming mold units to vacuum the inside of a midsole forming mold unit supplied with a PU-coated spandex fabric to such an extent that the PU-coated spandex fabric comes into close contact with the inner surface of the midsole forming mold unit; a resin introducing apparatus installed outside of the trace of rotation of the midsole forming mold units to introduce polyurethane (PU) resin into the midsole forming mold unit having the PU-coated spandex fabric film in contact with inner surface thereof; and a foam-molded product removal apparatus installed outside of the trace of rotation of the midsole forming mold units to remove a foam-molded product formed by foaming the polyurethane resin introduced into the midsole forming unit by leaving the polyurethane resin in the midsole forming mold unit at a predetermined temperature for a predetermined length of time.03-08-2012
20120119403MOLDING METHOD AND METHOD FOR MANUFACTURING MOLDING PRODUCT - The molding method is composed of a primary injection molding step for molding a transparent resin at a first mold (05-17-2012
20130313748APPARATUS AND METHOD FOR MANUFACTURING CRASH PAD - An apparatus for manufacturing a crash pad having a foam layer by injecting and foam-molding a foam liquid between a base and a skin may include a first mold and a second mold which mold the base by injecting molten resin into a base forming space formed in a mold-closed state and a vacuum mold for vacuum-molding the skin, in which when the vacuum mold to which the formed skin may be attached may be mold-closed with the first mold, a foam space may be formed between the skin and the base of the first mold, and an injection channel for injecting the molten resin into the base forming space and a foam liquid injection channel for injecting the foam liquid into the foam space may be provided in the first mold, such that the first mold may be used as a foam mold, together with the vacuum mold.11-28-2013
264460900 On a preform or solidified layer which is spherical, toroidal, or annular 4
20110204538Method of manufacturing a foam composition roller brush - The invention is directed toward a chemical mechanical polishing/planarizing (CMP) brush with an embedded mandrel. PVA foam injected into the substantially hollow mandrel expands through apertures in the mandrel to fill a mold in the desired shape of the brush with the foam in the mandrel being integral with the outer foam covering the brush.08-25-2011
20120223452METHOD OF FILLING A CASING - Foam filling a cavity in a joint between insulated pipe lengths by wrapping a fibre reinforced plastic mold sheet around the cavity or applying a casing around the cavity, with a securing element supplied on the mold sheet to resist separating movements of the ends of the mold sheet or one or more flexible tensile members wrapped around the casing, to resist ballooning of the casing on expansion of a foam filling introduced into the mold or into the casing.09-06-2012
20130099406METHOD FOR MANUFACTURING A FRICTION TRANSMISSION BELT - A method for manufacturing a friction drive belt for transmitting power while being wound around a pulley such that a compression rubber layer provided on an inner periphery of a belt body is in contact with the pulley enables both of noise reduction during the run of the belt and greater durability. A plurality of pores 04-25-2013
20130241099Device for Separating Components of a Fluid Sample - A separator for use in a container for a biological fluid is disclosed. The separator includes a separator body having a first region at least partially made of a first material having a first density, and a second region at least partially made of a second material having a second density different from the first density. The separator has an overall density intermediate the densities of a first phase and a second phase of the biological fluid. At least a portion of the separator is deformable between a first condition in which the biological fluid can pass between an inner surface of the container and the separator, and a second condition in which at least a portion of the separator prevents the biological fluid from passing between the inner surface of the container and the separator.09-19-2013
264460700 Utilizing metal part or reinforcement 3
20080258327Method for Forming Porous PTFE Layer, and Porous PTFE Layer and Molded Product that are Obtained by the Forming Method - A method forming a porous PTFE layer includes steps of: combining one or at least two unburned porous PTFE films and a support body that can withstand a heating condition in the following process (a rod or plate shaped support body made of mesh or the like is preferable) by using a predetermined means in such a manner that a slip can be prevented in a heating treatment in the following process; and heating the matter resulted from the above process at a temperature of at least 150° C. and less than the melting point of the PTFE film for the range of 5-120 minutes (preferably at a temperature in the range of the melting point of a thermoplastic resin fiber to 320° C. for the range of 10-60 minutes in the case in which the thermoplastic resin fiber or the like is used in the process.10-23-2008
20130082413Foaming composition for filling and sealing, foaming member for filling and sealing, foam for filling and sealing; and filling method using the same - A foaming composition for filling and sealing includes a polymer, azodicarbonamide, a fatty acid metal, and a basic magnesium carbonate.04-04-2013
20150322230MOLDED PARTS MADE OF CARRIER MATERIALS WHICH CONTAIN FOAMING REACTIVE RESIN - The invention provides a molding producible by a process comprising the following steps: 11-12-2015
Entries
DocumentTitleDate
20080230939METHOD OF MAKING COMPOSITE SUPPORT STRUCTURE FOR USE IN SANDING AND SANDERS FORMED THEREFROM - A method of making a composite support structure and sander includes the steps of providing a rigid plate adjacent a mold such that a polyfoam layer can be formed to a front surface thereof which includes a wall defining a contained surface, the plate having a back surface for connection to a handle and introducing into the mold fluid components which react to form a polyfoam which is reaction bonded to the front surface of the rigid plate such that a back surface of the polyfoam layer forms within the contained surface and about the wall in a complementary manner thereto and a front surface of the polyfoam layer extends outward from the front surface of the rigid plate and is formed to have a relatively planar surface thereby rendering the composite support structure for removably connecting sandpaper to the relatively planar surface of the polyfoam layer.09-25-2008
20090121375Method for multilayer molding of thermoplastic resins and multilayer molding apparatus - A multilayer-molding method includes the steps of mixing at least one thermoplastic resin selected from a plurality of types of thermoplastic resins with a bubble-nucleating agent and a foaming gas, injecting the plurality of types of thermoplastic resins into a mold cavity such that the thermoplastic resins are layered in the mold cavity, and then, after increasing the volume of the mold cavity, foaming the at least one thermoplastic resin mixed with the bubble-nucleating agent and the foaming gas. The multilayer-molding method is characterized in that the foaming gas is supplied at a pressure of 0.1 MPa or more but less than 1.0 MPa to at least one injection-molding machine selected from a plurality of injection-molding machines, and that the thermoplastic resin plasticized in the injection-molding machine is mixed with the foaming gas.05-14-2009
20090212455Method for Assembling Articles - Methods and tools for assembling an article are provided. The method includes providing a mold having a cavity configured as a desired shape, positioning a base within the mold so that a surface of the base material is exposed, applying a coating material, e.g., urethane or polyurethane, to substantially cover both the exposed surface of the base and an inner surface of the cavity, depositing a cushion material into the cavity and sealing the cavity with the exposed surface of the base so that the coating material forms a skin around the cushion material and adheres the cushion material to the base.08-27-2009
20090218712Method of Forming a Ladder - A method for forming a ladder including: forming first and second expandable members used in constructing the ladder, the forming of each of the first and second expandable members which includes; expanding a covering to define a cavity; expanding foam in the cavity in an expansion direction to expand the covering into a predetermined shape; and connecting the first and second expandable members together by disposing a plurality of rungs therebetween.09-03-2009
20090267254VEHICLE INTERIOR ARTICLE OF SKIN-INTEGRATED LAMINATE, METHOD FOR MANUFACTURING NON-FOAMING POLYURETHANE RESIN AND METHOD FOR MANUFACTURING SKIN-INTEGRATED LAMINATE USING THE SAME - The present invention is directed to skin-integrated laminates and their use as vehicle interior articles, in which the laminates feel comfortable to the touch and have a high quality of external appearances. The invention also relates to a method for manufacturing these non-foaming polyurethane resins for use as design skins in vehicle interior articles and to a method for manufacturing a skin-integrated laminate from these non-foaming polyurethane resins, with both methods having increased productivity and lower cost, and without any adverse influence on the work environment. The non-foaming polyurethane resin forms a design skin surface by a reaction injection molding process, in which (I) a polyol mixture of (1) a polyol, (2) a chain extender which is 1-methyl-3,5-diethyl-2,4-diaminobenzene and/or 1-methyl-3,5-diethyl-2,6-diaminobenzene, (3) a catalyst, and (4) optionally, an auxiliary agent, and (II) a polyisocyanate compound, are reacted. The surface hardness of the non-foaming polyurethane resin, as measured by an Asker A hardness meter, is from 30 to 70.10-29-2009
20100038810METHOD FOR MAKING A FOAMED SOLE - A method for making a foamed sole includes the steps of: a) preparing a mold having a lower mold part, an upper mold part, and an intermediate plate removably disposed between the lower and upper mold parts, the lower mold part having a lower mold cavity, the upper mold part having an upper mold cavity; b) molding a first molding material in one of the upper mold cavity and the lower mold cavity to form a first sole portion while the intermediate plate is placed between the upper and lower mold parts; c) removing the intermediate plate and covering the lower mold part with the upper mold part; and d) molding a second molding material in the other of the upper mold part and the lower mold part to form a second sole portion in the presence of the first sole portion.02-18-2010
20100038811INJECTION MOLD FOR THE PRODUCTION OF AN INJECTION-MOLDED PART FROM A RIGID PLASTIC LAYER AND A PLASTIC FOAM SURFACE LAYER - An injection mold is provided for the production of an injection molding having a stiff plastics layer and a foamed-plastic surface layer, with at least one undercut region and comprising two mold halves and comprising one or more sliding elements, which delimit a mold cavity with a convex and a concave side. Whereby, there is a first sliding element provided on the convex side of the mold cavity, and this sliding element has been designed so as to interlock with the first mold half more distant from the undercut region, and is movable with this same mold half, in the same direction, after the injection of the stiff plastics backing layer and of the polymer melt forming the foamed-plastic surface layer, in the step of decompression of the polymer melt forming the foamed-plastic surface layer.02-18-2010
20100065980METHOD FOR PRODUCING A THERMOPLASTIC RESIN MOLDED ARTICLE - A method for producing a thermoplastic resin molded article having a thermoplastic resin foam substrate and a functional member joined by welding to the foam substrate is provided. In order to prevent the occurrence of dimples on the surface of the molded article at the joined portion of the functional member, the molding of the functional member is performed while a pressure-resistant sheet is placed at an extended portion of a molten resin feeding gate provided at the bottom of a cavity for forming the functional member.03-18-2010
20100140825MANUFACTURING METHOD OF THREE-DIMENSIONAL CROSS-LINKED FOAM FOR UPPRS OF SHOES - The present invention provides a manufacturing method of three-dimensional cross-linked foam for uppers of shoes that comprises preparing plural foaming materials having a planar shape with the cross-linked foaming suppressed; forming at least one interfacing pattern including a main interfacing pattern on at least one of the foaming materials; cross-linked foaming the foaming material to obtain a planar cross-linked foam having at least one inner cavity structure including a main inner cavity structure, the main inner cavity structure formed by the main interfacing pattern; disposing the planar cross-linked foam in a cavity of a molding die, the cavity having a shape corresponding to a last; and blow molding a covering portion of the main inner cavity structure into a shape corresponding to the cavity of the molding die by closing the molding die and injecting fluid into the main inner cavity structure.06-10-2010
20100176529Vehicle Foam Assemblies And Methods Of Creating Vehicle Interior Trim - Vehicle foam assemblies and methods of creating vehicle interior trim are provided for placing one or more insert components onto and/or into a foam tool; laying a skin proximate to the one or more insert components; placing a substrate proximate to the skin; and introducing foam to form or re-form the skin against and/or around the one or more insert components.07-15-2010
20100187710FOAM MOLDING METHOD AND APPARATUS - It is an object of the present invention to provide a foam molding method for foaming and molding a foamable material, which is free from problems, such as deformation of or continuation between closed cells. To achieve this object, there is provided a foam molding method for foaming a foamable material, comprising the steps of providing a mold having a cavity, placing the cavity of the mold under a pressurized condition, foaming the foamable material in the cavity of the mold under the pressurized condition, thus appropriately controlling foaming of the foamable material, and releasing the pressurized condition of the cavity of the mold.07-29-2010
20110024934METHODS OF MAKING COMPOSITIONS COMPRISING THERMOPLASTIC AND CURABLE POLYMERS AND ARTICLES MADE FROM SUCH METHODS - Manufactured articles and methods of producing such articles are disclosed where the article has a thermoplastic polymer component and a curable polymer component. The curable polymer may be moisture-curable polymer, or microwave, dielectric or radio frequency curable polymer. The articles may be manufactured by a variety of polymer processing methods including extrusion, co-extrusion, co-molding, injection molding and calendering. A variety of articles and shapes may be made by the method including electric wire and cable, and weatherstripping.02-03-2011
20110062615MALE SURFACE FASTENER MEMBER FOR USE IN A CUSHION BODY MOLD AND MANUFACTURING METHOD THEREOF - Various embodiments include a male surface fastener member configured for being molded onto a surface of a foaming resin mold body. The male surface fastener member includes a plurality of male surface fastener strips connected with each other in an end-to-end relationship via a connecting portion that is integrally formed with at least the end portions of each male surface fastener strips. Each male surface fastener strip includes a base material having a first surface from which a plurality of engaging elements extend upwardly and first and second substantially lateral resin intrusion prevention walls that upwardly from the first surface along a width direction of the base material between the first and second longitudinal resin intrusion prevention walls. Each of the lateral resin intrusion prevention walls comprises a plurality of engaging elements that are arranged in series in a width direction of the first surface.03-17-2011
20110101557VEHICLE SEAT WITH IMPROVED CRAFTSMANSHIP - A process for improving vehicle seat craftsmanship by camouflaging a receiving surface on a predetermined vehicle component (e.g., a foam seat cushion) is described. The camouflaging conceals the vehicle component from observation. One example of the process includes designating a receiving surface area on the vehicle component and providing a covering material having an opaque characteristic. The covering material includes an opaque dye that bonds with the polyurethane foam that is poured into a mold with deionized water for solidification. Another example of the process further includes spraying the covering material according to a surface of the mold cavity which corresponds to the designated receiving surface area on the vehicle component.05-05-2011
20110169183PAW-SHAPED TOY - A method and apparatus is provided for molding a pet toy having one or more fabric inserts molded into a portion of the surface of the toy. The mold may comprise a cover plate, a cavity plate and a separator plate, the cavity plate including one or more projections and the separator plate including one or more complementary-shaped openings such that pieces of fabric placed on the projections may have skirt areas engaged by the engagement of the separator plate to the cavity plate. The fabric may stretch when the mold is filled with rubber or plastic to form discrete fabric-covered areas on the toy.07-14-2011
20110291314CAST FORMED FILTER AND METHOD OF MAKING THE SAME - A cast formed filter and a method for making the filter is provided. The method includes disposing a liquid filter media in a cavity of a molding tool, the molding tool having a plurality of features configured so that the filter media is formed about the plurality of features to form a plurality of inlet openings and a plurality of outlet openings in the filter media; applying at least one of pressure and heat to the filter media disposed in the molding tool to cure the liquid filter media and obtain a cast formed filter media defined by the cavity of the molding tool; and removing the cast formed filter media from the molding tool, wherein the cast formed filter media maintains a configuration having a three-dimensional periphery and the plurality of inlet openings extend from an inlet end of the cast filter media into the cast formed filter media so a first portion of the cast formed filter media is disposed between each of the plurality of inlet openings and an outlet end, and the plurality of outlet openings extend from the outlet end into the cast formed cast filter media so a second portion of the cast formed filter media is disposed between each of the plurality of outlet openings and the inlet end.12-01-2011
20120133069MOLDING METHOD FOR EXPANDABLE POLYPROPYLENE - The present invention provides a vacuum thermoforming process-combined one-step molding method for expandable polypropylene, comprising the steps of silk screen printing on a plastic sheet, subjecting the plastic sheet to vacuum thermoforming to provide a vacuum thermoforming part, and foaming an expandable polypropylene and integratedly molding the expandable polypropylene with the vacuum thermoforming part. The expandable polypropylene vacuum thermoforming product produced by the method according to the present invention exhibits an improved impact resistance, and the production process is more superior.05-31-2012
20120139145PROCESS AND FACILITY FOR MANUFACTURING FOAM MOLDED RESIN ARTICLES - A process and a facility for manufacturing foam molded resin articles are provided which facilitate for a secondary material at least partially formed of a synthetic resin to be arranged so as to extend along a curved surface of a mold inner surface, and further to be released from the mold after molding. Circuit-shaped rails (06-07-2012
20120286444METHOD FOR MANUFACTURING AN INTERIOR TRIM COMPONENT - The invention pertains to a method for manufacturing an interior trim component that features a special injection molding process and a selective back-foaming process.11-15-2012
20120286445MOLD FOR FOAM MOLDING AND METHOD FOR PRODUCING FOAM-MOLDED MEMBER - Disclosed is a mold for foam molding capable of making the operation to attach a reinforcing member to an inner surface of a mold easier, capable of sufficiently preventing entry of foam synthetic resin between the reinforcing member and the inner surface of the mold at the time of foam-molding, and capable of preventing the reinforcing member from becoming wrinkled; and also provided is a method for producing a foam-molded member which has a reinforcing member using this mold for foam molding. A mold 11-15-2012
20130001819METHOD FOR PRODUCING A FOAMED ARTICLE - A method for producing a foamed article including a supporting element, a foam layer, and an upholstery cover applied on said foam layer, comprising the steps of forming said upholstery cover by stitching together a plurality of lengths of upholstery cover, positioning the sewn upholstery cover on a convex positioning surface of a positioning member withholding the sewn upholstery cover on said positioning member by means of a first suction system, setting said positioning member with the sewn upholstery cover withheld thereon by suction in a bottom die of a foaming die, deactivating said first suction system and withholding the upholstery cover on a concave positioning surface of said bottom die by means of a second suction system, extracting said positioning member from said bottom die leaving said upholstery cover positioned and withheld by suction on said concave positioning surface, positioning a rigid supporting element on a plunger of said foaming die and closing the plunger on said bottom die so as to form a foaming cavity between an outer surface of said supporting element and said upholstery cover; and injecting foaming material in said foaming cavity and polymerizing the foaming material.01-03-2013
20130001820Forming construction underlayment - A foam roofing underlayment is provided with a reinforcement membrane having an array of fastener elements for engaging fastener elements on a flexible roof membrane. The underlayment is formed by molding foam between the reinforcement membrane and a carrier membrane. The underlayment in secured to the roof using washers having fastener elements for engaging the fastener elements of the flexible roof membrane. An anti-peel flap with fastener elements is provided around the periphery of the washers. A slip sheet is used between the underlayment and the flexible roof membrane to permit accurate positioning of the flexible roof membrane prior to engagement of the fastener elements. The interstices between the fastener elements provide lateral moisture paths to vents in the flexible roof membrane.01-03-2013
20130207290METHOD FOR PREPARING FABRIC-INTEGRATED CROSS-LINKED FOAMED PRODUCT - The present invention relates to a method for manufacturing a fabric-integrated cross-linked foamed product, comprising the steps: preparing a mold having a cavity; filling the cavity of the mold with a molding material in an amount greater than the volume of the cavity of the mold; pressurizing and heating the mold; releasing pressure before the molding material of the mold begins to be cross-linked after having reached the softening point by the applied heat, and opening the mold; completely removing the molding material other than the molding material charged in the cavity of the mold, of the molten molding material in the opened mold; placing fabric on the upper surface of the mold the cavity of which is filled with the molding material; pressurizing and heating the mold to cross-link the molding material in contact with the fabric; and releasing pressure and rapidly opening the mold to foam the cross-linked molding material in contact with the fabric.08-15-2013
20130277877FOAM MOLDED BODY PRODUCTION DEVICE AND FOAM MOLDED BODY PRODUCTION METHOD - A production device (10-24-2013
20140054814METHOD FOR MANUFACTURING ELECTRONIC DEVICE CASING - An exemplary method for manufacturing a thermally insulating electronic device casing includes the following steps. First, a cover and a mold are provided. The cover includes a top surface. The mold includes a bottom surface, and the bottom surface of the mold is depressed inwardly thereby defining a recess. Next, the mold is arranged to cover the cover, with the bottom surface of the mold attached on the top surface of the cover. Thereby, a room is cooperatively defined by the recess and the top surface of the cover. Then the room is filled with aerogel solution. After that, the aerogel solution in the room is dried. Finally, the mold is and removed from the cover.02-27-2014
20140061964Method for Manufacturing Gas Permeable Composite Foam Pad - A method includes refining and heating a foamable material with a petroleum resin, making the foamable material into particles by a granulating equipment, pouring the particles into a first die and heating the particles, placing at least one flexible fiber cloth layer into the first die to abut the particles, clamping the particles and the fiber cloth layer between the first die and a second die to proceed a vulcanization process so that the particles are foamed to form a composite foamed element which is combined with the fiber cloth layer to construct a gas permeable composite foam pad, and removing the gas permeable composite foam pad. Thus, the composite foamed element has a surface formed with a plurality of clearances which are located between the composite foamed element and the fiber cloth layer.03-06-2014
20140070442METHOD FOR PRODUCING MULTI-LAYER POLYETHYLENE RESIN FOAM SHEET - A method for producing a multi-layer foam sheet having a foam layer and a resin layer laminated on at least one side of the foam layer, includes coextruding a foamable molten resin composition which contains a low density polyethylene and a physical blowing agent and a molten resin composition which contains 80 to 20% by weight of a specific ethylene-propylene random copolymer and 20 to 80% by weight of a specific polyethylene resin so that the foamable molten resin composition forms the foam layer and the molten resin composition forms the resin layer.03-13-2014
20140217634DEVICE AND METHOD FOR IMMOBILIZING PATIENTS FOR BREAST RADIATION THERAPY - According to the improved systems and methods described herein, a patient may be immobilized so that one or both breasts are returned to a known position. Additionally, the improved systems and methods reduce respiratory movement of the breasts. Thus, the immobilization devices and techniques described herein provide accurate and reproducible breast positioning while simultaneously reducing respiratory motion.08-07-2014
20140239531COMPOSITE MEMBER AND METHOD OF MAKING - A method of forming a composite member comprises placing a heat formable resin adjacent fibers to form a fiber member or members and forming the same into a plurality of for example tubular members. The fiber member is placed against a first mold part. An expandable material is distributed into a distributed configuration and expands under the application of heat. The distributed material is optionally stabilized in the distributed configuration to form an expandable member, which is placed said expandable member adjacent said fiber member. A second mold parts seals the mold forming a closed cavity containing the fiber member and the expandable member. The mold parts are heated, causing the expandable material to expand and form a pressure, which drives the fiber member against one of the mold parts, the mold parts also heating the resin adjacent the fibers. The resin then hardens to form the composite member.08-28-2014
20140239532PROCESS FOR THE PRODUCTION OF POLYURETHANE COMPOSITE COMPONENTS - A composite and process for the production of a composite component, comprising a) a support of a thermoplastic composition, and b) at least one polyurethane layer in direct contact with the support.08-28-2014
20140319717METHODS FOR PRODUCING BICYCLE SADDLES - A method for producing a bicycle saddle including a cover, a shell and a filler. The method is carried out by a mold including upper part with a male portion and a lower part with a female portion, which are pin-jointed together. The method comprises the steps of preheating the mold to a predetermined temperature; opening the mold; treating a layer of release agent onto the surfaces of the male portion and the female portion; spraying a first layer of a first plastic material onto the surface of the female portion treated with the layer of release agent to form a cover; coupling a shell to the male portion; pouring a second layer of a second plastic material onto the female portion; closing the mold and holding it in the closed position a period of time to form the filler; opening the mold to remove the finished saddle.10-30-2014
20140374939MANUFACTURING METHOD OF LENS DEVICE - A manufacturing method of a lens device includes steps of: injecting an outer-layer material into a mold; injecting an inner-layer material into the mold, wherein the inner-layer material is enclosed by the outer-layer material; and solidifying the outer-layer material and the inner-layer material. The lens device made by the manufacturing method of this invention can exert the advantage of decreasing the cost.12-25-2014
20140374940FOAMING DIE DEVICE ADAPTED TO EFFECT FOAMING IN TRIM COVER ASSEMBLY INTEGRALLY TO FORM HEADREST, AND FOAMING PROCESS FOR FORMING HEADREST BY EFFECTING FOAMING IN TRIM COVER ASSEMBLY INTEGRALLY, USING THE FOAMING DIE DEVICE - A foaming die device for forming a headrest is provided, which comprises a lower die having a first protrusion and an upper die having a second protrusion. The lower and upper dies are used for accommodating a trim cover assembly with a headrest stay portion extending outwardly through a stay passage hole formed in the trim cover assembly. The first and second protrusions are adapted to press and turn over a projected area created about the stay hole into the inside of that trim cover assembly. Also, a foaming process for forming the headrest, using this foaming die device, is provided, in which the projected area is turned over by the first and second protrusions into the trim cover assembly when placing the trim cover assembly in the dies. Hence, conventional preliminary steps using cylindrical stick to turn over the projected area into the trim cover assembly are eliminated.12-25-2014
20150021804MOLD, METHOD FOR MANUFACTURING MOLDED FOAM BODY, AND MOLDED FOAM BODY - A mold that: makes it possible to manufacture a molded foam body wherein a reinforcing member extends to a portion of the outer face of the molded body main body that corresponds to a parting line in the inner face of the cavity of the mold; and prevents molding problems stemming from the reinforcing member getting into the aforementioned parting line. Also: a method for manufacturing a molded foam body using the aforementioned mold; and a molded foam body manufactured thereby. The aforementioned mold (01-22-2015
20150061173FABRIC REINFORCING MATERIAL FOR URETHANE FOAM-MOLDING AND METHOD OF MANUFACTURING URETHANE FOAM-MOLDED PRODUCT USING THE SAME - There is provided a fabric reinforcing material for urethane foam-molding, which includes an organic fiber non-woven fabric which has a basis weight of 15 g/m03-05-2015
20150137405METHOD FOR MANUFACTURING SEAT PAD - A pad main body is bonded integrally with an inner pad while covering the front side of the inner pad. A back-side reinforced fabric located on the back side of the pad main body and the inner pad is integrally bonded on the back side of the inner pad and the pad main body by impregnation of foamed synthetic resin materials constituting the inner pad and the pad main body. This allows impregnation of the foamed synthetic resin materials in the back-side reinforced fabric located on the back side of the inner pad and the pad main body. This consequently allows providing a high hardness on the back side of the inner pad while ensuring hardness on the back side of the pad main body.05-21-2015
20150137406Method Of Making A Personal Protective Article - A method of making personal protective equipment, such as a push-in earplug, is disclosed. The method includes the steps of covering a substrate with an outer layer that includes an unactivated foaming agent, positioning at least a portion of the outer layer in a mold, and activating the foaming agent such that a portion of the outer layer expands.05-21-2015
20150290848SEAT PAD - A seat pad with enhanced adherence between a flexible foamed resin material and a beads-foamed-body, without decreasing the strength of the beads-foamed-body itself. An additional component (10-15-2015
20150328808METHOD FOR MANUFACTURING SEAT PAD - To provide a method for manufacturing a seat pad that can maintain the line speed set in accordance with the speed of foam molding without difficulty. In the state where a molding-surface forming member 11-19-2015
20150343675DIRECT LAMINATION IN AUTOMOTIVE THERMOPLASTIC POWDER SLUSH CASTING PROCESS - A method for forming a molded article of a vehicle that includes providing a mold including a molding surface, the molding surface having a shape that corresponds to that of the molded article; heating the mold to a temperature in the range of 300 degrees F. to 450 degrees F.; conducting a first slush molding step to attach a first thermoplastic material to the molding surface; conducting a second slush molding step to attach a second thermoplastic material to the molding surface, the second thermoplastic material including a blowing agent; and laminating a substrate to the second thermoplastic material while the second thermoplastic material is in a molten state and the blowing agent is releasing a gas to foam the second thermoplastic material. The first thermoplastic material forms an exterior surface of the molded article, and the second thermoplastic material forms an interior foam of the molded article.12-03-2015
20160085192METHOD FOR PRODUCING A FIXING PRESSURE ROLLER - The present invention provides a fixing pressure roller exhibiting excellent compression set and having low hardness and low heat capacity, as well as a fixing device including the fixing pressure roller. A pressure roller employed in a fixing unit of a fixing device includes a core, and an elastic layer provided around the core, wherein the elastic layer is formed of a silicone rubber product produced by mixing a silicone rubber raw material with resin microballoons and water, and then curing the silicone rubber raw material; and the silicone rubber product includes therein voids provided by breakage of the resin microballoons through application of pressure, and voids provided through evaporation of the water.03-24-2016
20160101545METHOD FOR PRODUCING PRESSURE-APPLYING FIXING ROLLER - To provide a fixing pressure roller production method which can readily provide a fixing pressure roller in which no abnormal foaming occurs at the interface between the elastic layer and the metallic core. The method of the present invention includes a molding step of molding, under reduced pressure, an unvulcanized silicone rubber containing a chemical foaming agent; after the molding step, a leaving step of allowing the molded product to stand for a predetermined period of time; and after the leaving step, a foam-curing step of vulcanizing the unvulcanized silicone rubber, to thereby yield an elastic layer formed of a foamed silicone rubber.04-14-2016
20160200016AUTOMATED METHOD AND SYSTEM FOR MAKING PAINTED VEHICLE BODY PANEL SKINS AND VEHICLE BODY PANELS, SUCH AS INSTRUMENT PANELS, UTILIZING SAME07-14-2016
20160250786METHOD FOR PRODUCING VEHICLE SEAT PAD09-01-2016

Patent applications in class Shaping material and uniting to a preform or solidified layer

Patent applications in all subclasses Shaping material and uniting to a preform or solidified layer

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