Patent application number | Description | Published |
20080197533 | PAYMENT CARD MANUFACTURING TECHNOLOGY - A payment card manufacturing process glues a thin battery and an autonomously reprogrammable magnetic device to the inside surface of one of two outer front and rear laminate sheets. The magnetic device is pressed through a precisely cut rectangular hole provided for it in the rear laminate sheet, and is sealed with a gasket bead. Such magnetic device is critically placed flush in a magnetic stripe area, and the end gaps are such that they will minimize adverse magnetic transitions seen by a reader between the magnetic stripe field and the autonomously reprogrammable magnetic device. The surfaces of the battery, electronics, and laminate sheets, are plasma treated to promote adhesion. These are then all sandwiched together inside a heated mold that is tilted or vibrated just before a two-part polyurethane is injected. Each of the two polyurethane parts is temperature adjusted to match viscosities and thus improve mixing. The liquid polyurethane is injected through a nozzle and manifold to fill all the voids between the laminate sheets, and air escapes or is vacuumed out the top edge of the mold. The polyurethane sets quickly and sheets of sixteen or more payment cards can then be de-molded and singulated. | 08-21-2008 |
20080210405 | Fabrication of high surface to volume ratio structures and their integration in microheat exchangers for liquid cooling systems - An structure and method of manufacturing a microstructure for use in a heat exchanger is disclosed. The heat exchanger comprises a manifold layer and an microstructured region. The manifold layer comprises a structure to deliver fluid to the microstructured region. The microstructured region is formed from multiple windowed layers formed from heat conductive layers through which a plurality of microscaled apertures have been formed by a wet etching process. The plurality of windowed layers are then coupled together to form a composite microstructure. | 09-04-2008 |
20090000771 | Micro-tube/multi-port counter flow radiator design for electronic cooling applications - A counter flow radiator includes multiple layered cooling cores configured in series along a first direction that is the same as the direction of airflow used to cool fluid flowing through the counter flow radiator. Heated fluid inputs the counter flow radiator at a first end and flows through each cooling core in a serpentine-like path to the second end of the counter flow radiator, effectively progressing in a direction opposite that of the airflow. | 01-01-2009 |
20110062239 | ELECTRONIC PAYMENT CARD MANUFACTURING PROCESS - A payment card manufacturing process for a magnetic device (QChip) with a bit coil array to individually write several dynamic magnetic data bits into the magnetic material. The magnetic device fits inside the payment card's magnetic strip and contributes to the data recorded statically in the magnetic stripe. The magnetic device edges physically nearest the leading and trailing dynamic magnetic data bits are trimmed very closely and precisely by scoring the tops with deep reactive ion etching to produce deep trenches, and then back-grinding up from underneath to the trench bottoms. The magnetic device is inserted into a high precision die or laser cut opening in the magnetic stripe in each payment card. The locations of the static magnetic bits in the magnetic stripe are precisely recorded maintaining continuous signal integrity and integration during card personalization after electronically sensing the X,Y locations of the magnetic device's dynamic magnetic data bits. | 03-17-2011 |
20120103930 | METHOD OF MAKING FUSIBLE LINKS - Methods of fabricating the fusible link are directed to processing a multi-layer clad foil having a first layer suitable for forming a fusible link and a second layer suitable for forming one or more welding pads. In some embodiments, the first layer is an aluminum layer and the second layer is a nickel layer. A two-step etching process or a single step etching process is performed on the clad foil to form an etched clad foil having multiple tabs made of the second layer used as current collector conductor pads and battery cell conductor pads, and one or more tabs made of the first layer that form aluminum conductors. The aluminum conductors are shaped and sized to form aluminum fusible conductors during either the etching process or a subsequent stamping process. A single fusible link or an array of fusible links can be formed. | 05-03-2012 |
20120106593 | THERMAL INTERLOCK FOR BATTERY PACK, DEVICE, SYSTEM AND METHOD - Faulty battery detecting and locating devices and methods are able to detect and locate a faulty battery cell. The device applies an energy to a sensing member, such as a polymeric tube containing at least two polymer-coated and twisted electric wires. Heat that is generated by a faulty battery triggers an electric communication between the two electric wires by melting at least a portion of the polymer. The resulting change in resistance between the two electric wires is used to detect and locate a faulty battery. | 05-03-2012 |
20120208063 | LIQUID COOLED DEVICE FOR BATTERIES - A battery liquid temperature regulating device includes one or more battery cells thermally coupled to one or more temperature regulating modules. A first temperature regulating module is thermally coupled to one end of each battery cell, and in some embodiments, a second temperature regulating module is thermally coupled to the other end of each battery cell. Each temperature regulating module is configured with one or more channels. Heat is transferred between each battery cell end, the material of the temperature regulating module, and the liquid flowing through the one or more channels. The temperature regulating modules are also thermally coupled to current collecting elements electrically coupled to the battery cell to similarly transfer heat between these elements. | 08-16-2012 |
20130293342 | METHOD OF MAKING FUSIBLE LINKS - Methods of fabricating the fusible link are directed to processing a multi-layer clad foil having a first layer suitable for forming a fusible link and a second layer suitable for forming one or more welding tabs. In some embodiments, the first layer is an aluminum layer and the second layer is a nickel layer. A two-step etching process or a single step etching process is performed on the clad foil to form an etched clad foil having multiple tabs made of the second layer and connected to the current collector conductor pads and battery cell conductor pads, and one or more connections made of the first layer that form aluminum conductors. The aluminum conductors are shaped and sized to form aluminum fusible conductors during either the etching process or a subsequent stamping process. A single fusible link or an array of fusible links can be formed. | 11-07-2013 |