Patent application number | Description | Published |
20080295614 | APPARATUS AND METHOD FOR MEASURING CONTAINMENT FORCE IN A WRAPPED LOAD AND A CONTROL PROCESS FOR ESTABLISHING AND MAINTAINING A PREDETERMINED CONTAINMENT FORCE PROFILE - An apparatus and method for measuring containment force on a load is provided. The apparatus may include a first longitudinally extending arm configured to engage a first side of packaging material wrapped around the load. The apparatus may also include a second longitudinally extending arm configured to engage a second side of the packaging material, the second side being opposite the first side. The apparatus may further include an indicator positioned substantially perpendicularly to the first and second arms, a third longitudinally extending arm, and a force gauge configured to measure a force exerted on the third longitudinally extending arm. | 12-04-2008 |
20090235617 | WRAPPING APPARATUS HAVING TOP LOADING AND THREADING FILM DISPENSER - A film dispenser is provided, including an open top roll carriage having a base plate on which a film dispensing assembly, including an upstream roller and a downstream roller, may be mounted. A film path for film traveling through the film-dispensing assembly may be at least partially defined by a surface of the upstream roller and a surface of the downstream roller. The film path may be accessible via the open top of the roll carriage. The film dispenser may also include a drive assembly for the upstream roller and the downstream roller mounted below the base plate. | 09-24-2009 |
20100083614 | METHOD AND APPARATUS FOR SECURING A LOAD TO A PALLET WITH A ROPED FILM WEB - An apparatus and method for wrapping a palletized load are provided. The apparatus preferably includes a film dispenser for dispensing a film web, at least one guide rollers configured to engage the width of the film web, and at least one roping element. The at least one roping element may be a cable rolling roper configured to roll a portion of the film web into a rolled cable of film. The apparatus may also include means for providing relative rotation between the load and the dispenser to wrap a roped portion of the film web around a base of the load/top portion of a pallet supporting the load. | 04-08-2010 |
20100239403 | METHODS AND APPARATUSES FOR LOADING AND UNLOADING BY PALLET TRUCK - An apparatus for transferring a load between a pallet truck and a load wrapping surface may include an angled ramp surface configured to support at least a portion of the pallet truck. The apparatus may also include an angled conveyor surface extending alongside at least a portion of the angled ramp surface. The angled conveyor surface may be configured to convey the load between the load wrapping surface and the angled ramp surface. | 09-23-2010 |
20100307115 | METHOD AND APPARATUS FOR DISPENSING AN AMOUNT OF FILM RELATIVE TO LOAD GIRTH - The present disclosure provides a method and apparatus for dispensing a predetermined amount of pre-stretched film based upon load girth. A non-rotating ring carries a belt. A film dispenser is mounted on a rotating ring, and the rotating ring includes a pulley that connects to the belt. Based upon the girth of the load to be wrapped, an amount of pre-stretched film to be dispensed for at least a portion of a revolution made by the rotating ring is determined. Good wrapping performance in terms of load containment (wrap force) and optimum film use is obtained by dispensing a length of pre-stretched film that is between approximately 100% and approximately 130% of load girth. Once the amount of film to be dispensed per revolution is determined, a mechanical ratio of ring drive to final pre-stretch surface speed (i.e., number of pre-stretch roller revolution/ring rotation) can be set. Thus, for the at least a portion of a revolution of the rotating ring and dispenser, a predetermined amount of film is dispensed and wrapped around the load. | 12-09-2010 |
20100313525 | WRAPPING APPARATUS HAVING TOP LOADING AND THREADING DISPENSER - A packaging material dispenser may include a roll carriage having an upper portion and a lower portion, and a base plate separating the upper portion from the lower portion. The packaging material dispenser may also include a packaging material dispensing assembly mounted on an upper surface of the base plate and defining at least a portion of a packaging material path. A first portion of the packaging material path may extend behind the packaging material dispensing assembly. The upper portion of the roll carriage may include an opening defining a packaging material path access area positioned to provide access to a top of the packaging material path. The packaging material dispenser may also include a packaging material dispensing assembly drive mechanism extending below the base plate. | 12-16-2010 |
20110131927 | DEMAND BASED WRAPPING - A control system for a wrapping apparatus may include a packaging material dispenser configured to dispense packaging material for wrapping a load. The control system may also include at least one sensor assembly configured to generate a signal based on instantaneous demand for packaging material at the load. The control system may further include a controller configured to control operation of the packaging material dispenser based at least in part on the signal. | 06-09-2011 |
20110146203 | WRAPPING APPARATUS AND METHOD INCLUDING METERED PRE-STRETCH FILM DELIVERY ASSEMBLY - The present disclosure provides a method and apparatus for dispensing a predetermined fixed amount of pre-stretched packaging material based upon load girth. A non-rotating ring carries a belt driven by a motor. A packaging material dispenser is mounted on a rotating ring, and the rotating ring may include a pulley that connects to the band, such that the rotating ring is driven by the drive belt. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for at least a portion of a revolution made by the rotating ring is determined. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth. Once the amount of packaging material to be dispensed per revolution is determined, a ratio of rotating ring drive to final pre-stretch surface speed (i.e., number of pre-stretch roller revolution/rotating ring rotation) can be set and mechanically controlled. Thus, for each revolution of the rotating ring and dispenser, an amount of packaging material is dispensed and wrapped around the load. In an alternative embodiment, the ratio is electronically controlled. | 06-23-2011 |
20110179752 | DEMAND THROTTLE METHODS AND APPARATUSES - An apparatus for wrapping a load with packaging material may include a packaging material dispenser for dispensing packaging material. The apparatus may also include a relative rotation assembly for providing relative rotation between the load and the packaging material dispenser. The apparatus may further include a mechanical connection operatively coupling the packaging material dispenser to the relative rotation assembly. The relative rotation assembly may be configured to drive the packaging material dispenser through the mechanical connection. The apparatus may further include a force exerting mechanism operatively coupled to the mechanical connection. The apparatus may further include a sensing element configured sense a characteristic of dispensed packaging material. The sensing element may be operatively coupled to the mechanical connection. The force exerting mechanism and the sensing element may be configured to control the mechanical connection to maintain a selected ratio of packaging material dispensed to demand for packaging material at the load for at least a portion of a wrap cycle. | 07-28-2011 |
20120031053 | Method For Securing A Load To A Pallet With A Roped Film Web - An apparatus and method for wrapping a palletized load are provided. The apparatus preferably includes a film dispenser for dispensing a film web, at least one drive down roller configured to engage the width of the film web, and at least one roping mechanism. The at least one roping mechanism may be a cable rolling element configured to roll a portion of the film web into a rolled cable of film. The apparatus may also include an assembly for providing relative rotation between the load and the dispenser to wrap a roped portion of the film web around a base of the load/top portion of a pallet supporting the load. | 02-09-2012 |
20120102881 | Bladder Clamp And Related Methods And Apparatus For Wrapping Loads - A clamp assembly may include a first jaw member which may have a selectively inflatable bladder. In addition, the clamp assembly may further include a second jaw member which may have a belt. The first jaw member and the second jaw member may be configured to clamp material between the selectively inflatable bladder and the belt. | 05-03-2012 |
20120102886 | Methods and Apparatus For Evaluating Packaging Materials And Determining Wrap Settings For Wrapping Machines - A method of determining a wrap force or payout percentage at which to wrap a load with packaging material may include dispensing packaging material. The method may also include forming a tear in a portion of the packaging material. The method may further include identifying a first payout percentage at which the tear exhibits a first behavior. The method may also include identifying a second payout percentage at which the tear exhibits a second behavior. The method may further include selecting a third payout percentage between the first payout percentage and the second payout percentage, for wrapping the load. | 05-03-2012 |
20120102887 | Machine Generated Wrap Data - A method for generating data with a wrapping machine during wrapping of a load includes measuring a length of packaging material dispensed during wrapping of the load with a sensing assembly on the wrapping machine. The method further includes obtaining a value indicative of a weight of the packaging material per unit of length and determining a weight of the packaging material dispensed on the wrapped load based on the measured length and the obtained value without removing the packaging material from the load. The determined weight of the packaging material is displayed on a display device. | 05-03-2012 |
20120124944 | Wrapping Apparatus And Method Including Metered Pre-Stretch Film Delivery Assembly - A method and apparatus for dispensing a predetermined fixed amount of pre-stretched packaging material based upon load girth is disclosed. A non-rotating ring carries a belt driven by a motor. A packaging material dispenser is mounted on a rotating ring, and the rotating ring may include a pulley that connects to the band, such that the rotating ring is driven by the drive belt. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for at least a portion of a revolution made by the rotating ring is determined. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth. Once the amount of packaging material to be dispensed per revolution is determined, a ratio of rotating ring drive to final pre-stretch surface speed (i.e., number of pre-stretch roller revolution/rotating ring rotation) can be set and mechanically controlled. Thus, for each revolution of the rotating ring and dispenser, an amount of packaging material is dispensed and wrapped around the load. In an alternative embodiment, the ratio is electronically controlled. | 05-24-2012 |
20120174533 | Method and Apparatus For Dispensing An Amount Of Film Relative To Girth - A method and apparatus for dispensing a predetermined amount of pre-stretched film based upon load girth. An amount of pre-stretched film to be dispensed for at least a portion of a relative revolution between a film dispenser and a load is determined based upon the girth of the load to be wrapped. Good wrapping performance in terms of load containment (wrap force) and optimum film use may be obtained by dispensing a length of pre-stretched film that is between approximately 100% and approximately 130% of load girth. Once the amount of film to be dispensed per relative revolution is determined, a ratio of final pre-stretch surface speed to relative revolutions (i.e., number of pre-stretch roller revolutions/relative rotation) can be set. Thus, for the at least a portion of a revolution of the rotating ring and dispenser, a predetermined amount of film is dispensed and wrapped around the load. | 07-12-2012 |
20130076753 | Machine Generated Wrap Data - A method of determining and displaying wrapping data generated by a wrapping machine during wrapping of a load with a packaging material comprises determining forces exerted on a load by the packaging material during wrapping of the load, and displaying a graph of the forces exerted on the load during wrapping of the load with a display device, the graph including an axis indicative of the face of the load and one or more indicators along the axis indicative of the forces exerted on the load and the height of each force on the load. At least some of the indicators of the graph of the forces are displayed in a first color if above a predetermined value and are displayed in a second color if below a predetermined value. | 03-28-2013 |
20130263555 | Method And Apparatus For Loading And Unloading By Pallet Truck - An apparatus for transferring a palletized load between a pallet truck and a load wrapping surface may include a ramp configured to support at least a portion of the pallet truck. The ramp may include at least one fixed portion. The ramp may also include a movable portion configured to move relative to the fixed portion. The movable portion may be configured to support one or more wheel assemblies of the pallet truck, and move the one or more wheel assemblies of the pallet truck relative to the fixed portion. | 10-10-2013 |
20140116006 | ROTATION ANGLE-BASED WRAPPING - A wrapping apparatus and method utilize a corner rotation angle-based wrap control that controls the rate at which packaging material is dispensed based on the rotational position of one or more corners of the load during relative rotation established between the load and a packaging material dispenser. The locations of one or more corners on a load may be sensed or otherwise calculated, and when combined with a sensed or calculated rotational position of the load relative to a packaging material dispenser, the locations of the corners relative to the packaging material dispenser may be determined and utilized to control the dispense rate of the packaging material dispenser, e.g., by determining which corner is currently driving an effective consumption rate of the load and/or determining when to apply a controlled intervention to the load. | 05-01-2014 |
20140116007 | EFFECTIVE CIRCUMFERENCE-BASED WRAPPING - A wrapping apparatus and method utilize an effective circumference-based wrap speed model that dynamically controls the rate at which packaging material is dispensed based on an effective circumference of a load during relative rotation established between the load and a packaging material dispenser. The effective circumference of a load may be indicative of an effective consumption rate of the load, and may refer to a dimension or size of a tangent circle that is substantially centered at the center of rotation of the load and substantially tangent to a line substantially extending between a first point proximate to where the packaging material exits the dispenser and a second point proximate to where the packaging material engages the load. The effective circumference of the load dynamically changes throughout the relative rotation of the load, and by controlling the dispense rate based at least in part on this dimension, fluctuations in tension in the packaging material may be reduced, often enabling containment force to be increased while reducing the risk of breakage in the packaging material. | 05-01-2014 |
20140116008 | CORNER GEOMETRY-BASED WRAPPING - A wrapping apparatus and method utilize a corner geometry-based wrap control that controls the rate at which packaging material is dispensed at least in part based on the geometrical relationship between one or more corners of a load and a packaging material dispenser. | 05-01-2014 |
20140208696 | Film Tension Apparatus And Supply Roll Support For Stretch Wrapping Machines - A film dispenser for stretch wrapping machines includes at least one roller and a first brake engageable with a braking surface the one roller. The first brake may include a flat brake pad that is pivotally movable for engagement with the braking surface, and is adjustable between a first configuration engaged with the braking surface and applying a first braking force, and a second configuration disengaged from the braking surface or only minimally engaged with the braking surface such that any braking force applied is substantially less than the first braking force. | 07-31-2014 |