Patent application number | Description | Published |
20080217138 | CONVEYOR SYSTEMS FOR DIVERTING OBJECTS - In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert objects on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and a second, opposite angular direction so that objects can be selectively diverted to either side of the conveyor belt at a desired diverting angle. One version of the drive mechanism has drive rollers mounted in cartridges and rack gears engaging pinion gears on the cartridges to adjust the orientation of the drive rollers relative to the belt rollers to drive them in selectively opposite angular directions. | 09-11-2008 |
20080251359 | Conveyor Belt Having Rollers that Displace Objects - In one embodiment, a conveyor belt includes multiple roller sets, each roller set including a first roller and a second roller, the first and second rollers being placed in contact with each other such that driving of one of the rollers in a first angular direction causes rotation of the other roller in a second, opposite angular direction. | 10-16-2008 |
20080264757 | Systems and Methods for Providing An Improved Timing Conveyor - A conveyor includes a conveyor belt, a plurality of rollers, and a flight. The rollers have lower surfaces configured to engage a roller-engagement surface, and upper surfaces that substantially form a plane, such that the rollers engage the roller-engagement surface and rotate to move an object supported by the rollers over the plane. The flight includes a cam configured to engage a cam surface below the conveyor belt to impart a moment on the flight, and a projection that responds to the moment by rotating from a retracted position to an extended position. | 10-30-2008 |
20090008218 | APPARATUS AND METHODS FOR ACCELERATING CONVEYED ARTICLES - A belt conveyor and a method for accelerating articles conveyed atop a moving conveyor belt. The conveyor belt includes rollers that are arranged to rotate on axes transverse to the direction of belt travel. The rollers have a large-diameter portion on which conveyed articles ride and one or more smaller-diameter portions that can be engaged by a bearing surface to rotate the rollers as the conveyor belt advances in the direction of belt travel. Articles atop the large-diameter portion are propelled in the conveying direction at a speed greater than twice the forward speed of the belt. | 01-08-2009 |
20090090599 | Systems and Methods for Providing An Improved Timing Conveyor - A conveyor includes a conveyor belt, a plurality of rollers, and a flight. The rollers have lower surfaces configured to engage a roller-engagement surface, and upper surfaces that substantially form a plane, such that the rollers engage the roller-engagement surface and rotate to move an object supported by the rollers over the plane. The flight includes a cam configured to engage a cam surface below the conveyor belt to impart a moment on the flight, and a projection that responds to the moment by rotating from a retracted position to an extended position. | 04-09-2009 |
20090173598 | DIAGONAL SORTER - In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert articles on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and, optionally, a second, opposite angular direction so that articles can be selectively diverted to either side of the conveyor belt at a desired diverting angle. One version of the drive mechanism has drive rollers mounted in cartridges and rack gears engaging pinion gears on the cartridges to adjust the orientation of the drive rollers relative to the belt rollers to drive them in selectively opposite angular directions. Such a conveyor system with a series of sequential roller actuation zones driven by separately actuated drive mechanisms is arranged diagonally to an infeed conveyor and a multi-lane outbound conveyor to realize a switch conveyor. | 07-09-2009 |
20090242358 | CONVEYOR AND BELT WITH CLUTCH-DRIVEN FLIGHTS - A belt conveyor having clutch-driven flights for extremely low-torque operation. The flights have pivot members that rotate about an axis over a limited range of angles. A clutch mechanism includes a spring pushing a clutch wheel against a pivot member. The clutch wheel is arranged to rotate as the conveyor belt advances. Frictional contact between the rotating wheel and the pivot member imparts a moment on the flight to raise it to an extended position. When the flight is encumbered even by a light load, the low-torque mechanism automatically slips to prevent the flight from rising to the extended position. | 10-01-2009 |
20090301357 | APPARATUS AND METHODS FOR HELPING UNLOAD A PALLET - A tiltable lift and a method for using it to aid the unloading of a pallet. The tiltable lift comprises a lift mounted atop a tiltable platform. A pallet load of pallet load elements, such as containers, cartons, boxes, trays, or bundles, deposited on the lift is tilted. A wall extending upward from the platform receives a side of the tilted pallet load, which is urged against the wall by gravity. The lift lifts the pallet load along the wall to position the topmost layer of the pallet load at a top end of the wall for easy access and removal of pallet load elements from the pallet. | 12-10-2009 |
20100059338 | CONVEYOR BELT AND METHOD FOR MOUNTING OBLIQUE ROLLERS ON LATERAL RODS - A conveyor belt and a method for providing a conveyor belt with rollers that rotate on axes oblique to the direction of belt travel. Axles are mounted on rods extending perpendicular to direction of belt travel. The axles have cylindrical outer bearing surfaces that define a central axis that is oblique to the direction of belt travel when mounted on the rods. Rollers mounted on the axles rotate on the outer bearing surfaces in a direction oblique to the direction of belt travel. | 03-11-2010 |
20100065403 | SPLIT-LEVEL SINGULATOR - A split-level singulator for arranging and conveying articles in a single file. The singulator comprises a central conveyor and two flanking conveyors advancing in a conveying direction. Rollers in the conveyors protrude through the thickness of the conveyors and ride on underlying supporting bearing surfaces that cause the rollers to rotate as the conveyors advance in the conveying direction. The rollers in the central conveyor rotate in the conveying direction. The rollers in the flanking conveyors rotate in directions oblique to the conveying direction to direct articles conveyed atop the rollers downstream and toward the central conveyor. The tops of the rollers of the central conveyor are vertically offset above or below the tops of the flanking oblique rollers. | 03-18-2010 |
20100096242 | Object Repositioning System - In one embodiment, an object repositioning system configured for use in association with a conveyor includes opposed gates positioned over the conveyor and oriented in an initial partially-closed position in which the gates define an opening through which objects conveyed by the conveyor can pass that is narrower than a width of the conveyor, a locking mechanism configured to lock the gates in the initial partially-closed position, and an actuation mechanism configured to release the locking mechanism to enable the gates to pivot when an object conveyed by the conveyor contacts both of the gates at the same time. | 04-22-2010 |
20100108468 | TRANSVERSE-ROLLER-BELT CONVEYOR AND METHODS FOR CASE TURNING - A conveyor and methods for turning cases. The conveyor includes a pair of side-by-side belts running preferably at different speeds. The different belt speeds cause the leading edge of a package straddling both belts to move toward the slower belt. The two belts include transverse rollers that can be selectively actuated in a series of actuation zones along the conveyor to push packages conveyed atop them to the right or to the left. A controller controls the actuation of the belt rollers in each zone sequentially so that the belt rollers supporting the leading edge of the package push it towards the slower belt and the belt rollers supporting the trailing edge of the package push it towards the faster belt to accelerate the turning of the package as the belts advance. | 05-06-2010 |
20100193329 | ACCUMULATION-AND-RELEASE CONVEYOR - An accumulation-and-release conveyor using a roller belt with rollers arranged to rotate in the direction of belt travel. The rollers extend through the thickness of the belt. A movable stop is positioned along the carryway just downstream of a bearing surface that is movable into and out of contact with the rollers. When the bearing surface is out of contact with the rollers, they are freely rotatable; when the bearing surface contacts the rollers, they roll on the bearing surface to propel articles in the direction of belt travel. The stop is selectively moved between a blocking position preventing articles from passing and accumulating them with low back line pressure on the freely rotatable rollers and a release position allowing articles to pass to the accumulation zone where they are propelled forward and separated from each other by the rotation of the rollers rolling on the bearing surface. | 08-05-2010 |
20100252398 | MERGE CONVEYOR INCLUDING HIGH-FRICTION ROLLERS - A merge conveyor comprising a timing conveyor feeding a singulating conveyor characterized by a transverse-roller conveyor belt having rollers with a high-friction peripheral surface. The timing conveyor delivers articles to the singulating conveyor one article at a time at precise intervals. The rollers in the transverse-roller belt rotate freely transverse to the conveying direction. A plow guides the timed articles received on the singulating belt into a single file. The high-friction rollers inhibit the rollers from sliding along the rollers in the conveying direction to maintain the precise timing established by the timing conveyor. | 10-07-2010 |
20100300836 | ROLLER-BELT DEPALLETIZER - A conveyor and a method for depalletizing and singulating packages. The conveyor comprises, in one version, a set-down conveyor on which pallet layers are deposited and conveyed, a row-separation conveyor that separates the pallet layer into spaced rows, a row-extraction conveyor that extracts a leading row of packages from the trailing rows and conveys the packages of the extracted row in a transverse direction, and a singulating conveyor that arranges the articles in a single file. The conveyor system operates by first pulling a gap in the leading row of a pallet layer when the packages cross into the row-separation conveyor. Then the row is extracted from the other rows on the row-extraction conveyor. Finally, as the packages travel on and along the singulating conveyor, they are aligned to the conveyor's outer edge and rotated, if necessary, to be properly singulated. | 12-02-2010 |
20110017031 | Box Cutter and Method - Apparatus and method for cutting boxes. The box cutter has a rectangular work area defined by the upper run of an oblique-roller conveyor belt selectively driven forward or reverse in coordination with the actuation and deactuation of the obliquely rotatable belt rollers. Cutting tools along the sides of the work area cut into the side panels of the boxes as they are translated without rotation in a rectangular path against guide surfaces on the periphery of the work area by the sequential reversing of the conveyor belt direction and the actuation and deactuation of the box-supporting rollers. | 01-27-2011 |
20110017575 | Low-Pressure Accumulation System - A low-pressure accumulation system and a conveyor belt in an accumulation conveyor for the use with the system. The belt, which is flanked on opposite sides by lines of gravity rollers, has a longitudinal lane of article-supporting belt rollers arranged in groups along the length of the conveyor belt. The groups are spaced apart from each at regular intervals. Trays sit atop the gravity rollers until they are lifted slightly higher by one of the slightly elevated groups of article-supporting belt rollers, which engage the bottom of the tray and convey it along toward a discharge end. Retractable stops selectively block the trays from advancing on the accumulation conveyor. The freely rotatable article-supporting belt rollers roll along the bottoms of any blocked and accumulated trays and provide low back pressure. The belt may also include low-friction rollers that ride on bearing surfaces below the belt to help lower friction between the belt and the conveyor structure while the belt is running. | 01-27-2011 |
20110022221 | ROLLER-BELT SORTER WITH CONTROL GRID - Apparatus and method for sorting a mass flow of articles without collisions between articles. The apparatus includes a sorting conveyor having a plurality of article-supporting belt rollers selectively rotatable in a direction transverse to the direction of belt travel. The belt rollers are selectively rotated in individual grid cells formed along the conveyor's carryway. A control system creates an image of the incoming mass flow, computes trajectories along the sorting conveyor for each package, and actuates or deactuates the belt rollers passing through each grid cell according to the trajectories to orderly and rapidly divert articles off the side of the sorting conveyor. | 01-27-2011 |
20110056807 | CONVEYORS, BELTS, AND MODULES WITH ACTUATED ROLLERS - A conveyor, a conveyor belt used in the conveyor, and a belt module used to construct the conveyor belt, in which the module includes belt rollers that extend outward of a conveyor surface of the modules to support conveyed articles. The belt rollers are mounted in cavities in the modules that open onto the conveying surface and a recessed surface recessed inward of an outermost surface opposite the conveying surface through the thickness of the modules. Bearing surfaces, such as the peripheries of conveyor rollers underlying the conveyor belt along a carryway run, extend into the conveyor belt past the outer surface to contact the belt rollers. As the belt advances, the belt rollers rotate on the bearing surfaces to push conveyed articles along or across the belt. | 03-10-2011 |
20110215036 | PACKAGE-CULLING CONVEYOR SYSTEM AND METHOD - A package-culling conveyor system and a method for culling flat packages from a bulk flow of flat and non-flat packages. The conveyor system includes a tilted conveyor belt that conveys flat packages along its length while non-flat packages tumble off its lower side edge to initially cull flat packages from a bulk flow of packages. Retention means, such as a high-friction outer conveying surface or a raised barrier along the length of the outer conveying surface of the tilted conveyor belt, holds flat packages on the tilted conveyor belt. The initially separated packages are more fully culled in a conveyor comprising a roller conveyor belt with package-supporting belt rollers rotated in a direction to push packages sidewise toward a culling element that extends along the length of the roller conveyor belt. Examples of culling elements include powered rollers and vertical walls forming side guards. The powered roller lifts the contact side of non-flat packages to free flat packages underneath. The belt rollers push the flat packages under the culling elements and off the side of the roller belt. The culling elements block the non-flat packages from exiting laterally off the side of the roller belt so that they are conveyed off the exit end of the roller belt separate from the flat packages. | 09-08-2011 |
20120080290 | Conveyor, Belt, and Module Having Multi-Directional Wheels - A belt conveyor for diverting articles on actuated multi-directional wheels in a conveyor belt. The conveyor belt has article-supporting multi-directional wheels rotatably mounted in cavities in the belt. The wheels are arranged to rotate on axes oblique to the direction of belt travel. A bearing surface underlies the belt along a carryway. As the belt advances along the carryway, the rollers on the periphery of the wheel ride on the bearing surface and cause the wheel to rotate on its oblique axis. Articles conveyed on the belt atop the wheels are diverted by the rotating wheels toward a side of the belt. | 04-05-2012 |
20120160638 | CHECKPOINT SYSTEM WITH WHEELED BINS - A checkpoint system, wheeled bins for a checkpoint system, and methods for conveying articles in wheeled bins through a checkpoint system. Each bin has four wheels that do not extend below the bin's flat bottom. In this way, the bin can be slid on its bottom along a shallow, troughed divesting table while it is being filled and conveyed on its bottom through a checkpoint and rolled on its wheels along a deeper troughed discharge lane. A bin return beneath the discharge lane returns bins to a bin storage queue beneath the divesting table. A sorter at the output of the checkpoint selectively diverts bins to one or more discharge lanes, such as individual lanes for cleared and for suspect bin contents. | 06-28-2012 |
20120175222 | POSITIONING BELT CONVEYOR AND METHOD - Apparatus and method for translating articles. The apparatus has a rectangular work area defined by the upper run of a positioning conveyor having an oblique-roller conveyor belt selectively driven forward or reverse in coordination with the actuation and deactuation of the obliquely rotatable belt rollers. Tools, such as cutting tools or inspection stools, along the sides of the work area interact with the sides of the articles as they are translated without rotation in a rectangular path against guide surfaces on the periphery of the work area by the sequential reversing of the conveyor belt direction and the actuation and deactuation of the article-supporting rollers. | 07-12-2012 |
20120241292 | BELT CONVEYOR WITH SNAGLESS RETRACTABLE FLIGHTS - A belt conveyor having snagless retractable flights. The flights rotate from a retracted position generally parallel to a top conveying surface on the conveyor belt to an extended position standing up and away from the top surface. In one version of the flight, a distal edge of the flight is bent downward into a cavity in the top surface of the belt when the flight is retracted. In another version, rollers at the distal end of the flight extend upstream of the distal edge of the flight. The flight rollers are rotated when the flight is retraced to lift and propel conveyed articles over the edges of the flight. Thus, both flights avoid snagging articles with discontinuous bottoms. | 09-27-2012 |
20120285799 | REVERSE METER BELT CONVEYOR - A conveyor and a method for metering articles on a conveyor belt advancing in a direction of belt travel. Article-supporting rollers in the belt are actuated by a stationary bearing surface defining an upstream acceleration zone to accelerate articles forward along the conveyor belt. An activation belt advancing in the direction of belt travel at a speed faster than the conveyor belt provides a mobile bearing surface that actuates the belt rollers to rotate opposite to the direction of belt travel in a downstream deceleration zone. The conveyor belt also has regularly spaced retractable flights, which are retracted by contact with the stationary bearing surface in the acceleration zone and extended into a blocking position by contact with the mobile bearing surface in the deceleration zone. Articles in the deceleration zone are pushed rearward atop the rollers into metered positions against the leading faces of the flights. | 11-15-2012 |
20120298481 | MULTIWHEEL ROLLER-CONVEYOR CASE TURNER - A case turner constructed of parallel lanes of powered multiwheel rollers rotating at different tangential speeds. Rotatable wheels mounted on the peripheries of each multiwheel roller are arranged to rotate freely on axes perpendicular to the main axis of the powered multiwheel roller. An article straddling the gap between both lanes is rotated as it is conveyed along the case turner. | 11-29-2012 |
20130192954 | MULTI-DIRECTIONAL ROLLER ASSEMBLY - A multi-directional roller assembly for directing articles in a conveying system. The multi-directional roller assembly has a rotatable roller frame housing at least one set of mutually-actuating rollers. The multi-directional roller assembly directs an article supported by the assembly along a trajectory determined by the orientation of the multi-directional roller assembly relative to an input force. The orientation of the multi-directional roller assembly may be changed to change the trajectory. A conveyor system may include an array of multi-directional roller assemblies. An actuator controls the orientation of the multi-directional roller assemblies individually and may also control an array of multi-directional roller assemblies as a group. | 08-01-2013 |
20140008274 | CONVEYOR SYSTEMS AND METHODS - A conveyor system and methods for conveying and unstacking flat and non-flat packages. The conveyor system includes an inclined conveyor belt delivering packages to a tilted conveyor belt that conveys flat packages along its length while non-flat packages tumble off its lower side edge to initially cull flat packages from a bulk flow of packages. Retention means, such as a high-friction outer conveying surface or a raised barrier along the length of the outer conveying surface of the tilted conveyor belt, holds flat packages on the tilted conveyor belt. The inclined conveyor belt has stop elements spaced apart along the belt's length and is advanced in stop-and-go fashion to help unstack piggy-backed packages as they are conveyed up the incline. The initially separated packages are more fully culled in a conveyor comprising a roller conveyor belt with package-supporting belt rollers rotated in a direction to push packages sidewise toward a culling element that extends along the length of the roller conveyor belt. | 01-09-2014 |
20140054137 | LOW BACK-PRESSURE ACCUMULATION SYSTEM - A belt conveyor having upper article-supporting belt rollers that are rotated rearward by rotating lower belt rollers only when the articles are slowed or stopped from advancing with the belt. As the belt advances in a direction of travel, the lower rollers rotate by contact with a bearing surface underlying the belt. The upper rollers have axles whose ends are retained in slots that slope downward in the belt's direction of travel. The slots provide the upper rollers a range of positions between a forward position out of contact with the rotating lower roller and a rearward position contacting the lower roller, which rotates the upper roller rearward relieving back line pressure on accumulated articles. | 02-27-2014 |
20140069776 | BELT CONVEYOR SYSTEM, ROLLER-ENGAGEMENT MECHANISM, AND RELATED METHOD - A conveyor system having a roller-engagement mechanism and a method for conveying articles. The conveyor system includes an infeed conveyor feeding articles to a conveyor belt advancing in a direction of belt travel. The conveyor belt comprises obliquely rotatable rollers—single rollers or stacked sets of rollers—selectively activated by the roller-engagement mechanism. The roller-engagement mechanism has a rack supporting a plurality of flat belts. The flat belts advance in the direction of travel of the conveyor belt. The rack is movable between a first position in which the flat belts advancing with the conveyor belt contact the belt rollers to inhibit their rotation and carry articles atop the belt in the direction of belt travel and a second position in which the flat belts are out of contact with the belt rollers. In the second position, the roller-engagement mechanism can allow the belt rollers to rotate freely or can include a parallel set of elongated rollers between the flat belts put into rolling contact with the belt rollers to rotate them as the conveyor belt advances in the direction of belt travel. | 03-13-2014 |
20140090961 | CONVEYOR BELT HAVING BIDIRECTIONAL STACKED ROLLERS - A conveyor belt and a belt module having multiple roller sets, each roller set including a bottom roller in contact with an axially elongated top roller. Driving the bottom roller in a first direction causes rotation of the top roller in an opposite angular direction. The bottom rollers in first longitudinal lanes are arranged to rotate obliquely toward one side of the belt, and the bottom rollers in second lanes are arranged to rotate toward the other side of the belt. Either the first lanes of roller sets or the second lanes can be selectively actuated to direct articles conveyed atop the top rollers rearward and toward one side of the belt or the other or to receive articles fed onto the belt from either side. | 04-03-2014 |
20140216894 | WEIGHING SYSTEM USING A CONVEYOR BELT WITH LOAD CELLS - A conveyor belt module, a conveyor belt, a weighing system, and a method for weighing articles conveyed on a conveyor belt. A conveyor belt includes an array of load cells embedded in belt modules to measure forces normal to the belt's conveying surface. The measurements are transmitted from the belt to a remote controller as part of a vision system that identifies individual articles conveyed on the belt and pressing down on underlying load cells. The vision system determines which load cells underlie the individual articles and combines their measurements to compute the weights of the articles on the fly. | 08-07-2014 |
20140332345 | METHOD AND CONVEYOR FOR REGISTERING ARTICLES ON A CONVEYOR BELT - Method and a conveyor for registering articles on a conveyor belt. The conveyor includes a registration belt having retractable flights regularly spaced along the length of the belt and article-propelling rollers between consecutive flights. The flights are raised in an upstream portion of the conveyor, and the rollers rotated to propel articles forward against the raised flights. In a downstream portion of the conveyor, a flat-top belt under the conveyor belt runs faster than the conveyor belt and causes the flights to lower and the rollers behind the lowering flights to rotate in reverse to urge the articles away from interfering with the lowering flights. | 11-13-2014 |
20140339051 | APPARATUS AND METHODS FOR DYNAMICALLY CONTROLLING THE SPACING OF CONVEYED OBJECTS - A conveying system employs independently controlled flights. The flights are controlled separately from a conveying surface. The conveying system includes a dynamic gapping conveyor for spacing conveyed objects in a selected manner. The dynamic gapping conveyor uses flexible flights independently driven by drivers to control the spacing between conveyed objects. The independent drivers allow the position of the flights to be controlled based on the length of a conveyed object. | 11-20-2014 |
20150068866 | CONVEYOR EMPLOYING A VACUUM - A sorting conveyor employs suction to stabilize products on a conveyor belt. The sorting conveyor comprises a conveyor belt including a plurality of embedded rollers for moving conveyed objects relative to the conveyor belt. A vacuum chamber below the conveyor belt houses activators for the rollers and selectively creates a vacuum zone above the conveyor belt for pulling objects on the conveyor belt. | 03-12-2015 |