Patent application number | Description | Published |
20090170972 | NATURAL OIL BASED POLYOLS WITH INTRINSIC SURFACTANCY FOR POLYURETHANE FOAMING - The present invention pertains to natural oil based polyols having intrinsic surfactancy and to their use in the production of flexible, viscoelastic and/or semi-rigid, one-shot polyurethane foams with reduced VOC (Volatile Organic Compound) emission. | 07-02-2009 |
20090281206 | COPOLYMER POLYOLS AND A PROCESS FOR THE PRODUCTION THEREOF - The present inventions disclosed copolymer polyol composition which have a polymer content of 40 to 75 weight percent, based on total weight, and product stability such that essentially 100 percent passes through a 150 mesh screen produced by a free radical polymerization of the composition comprising: (a) a feedstock polyol; (b) at least one ethylenically unsaturated monomer; (c) a free radical polymerization initiator; (d) a chain transfer agent; (e) optionally a preformed stabilizer; and (f) optionally a macromer; with the proviso that at least one of e) or f) is present; wherein the feedstock has a nominal average functionality of 1.5 to 2.7, an equivalent weight of 400 to 2000. Such copolymer polyols can be used for the production of polyurethane products. | 11-12-2009 |
20100036010 | Amine-initiated polyols and rigid polyurethane foam made therefrom - Polyether polyols are initiated with aminocyclohexanealkylamines such as isophoronediamine and 1,8-diaminop-menthane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. | 02-11-2010 |
20100197878 | POLYOL BLENDS FOR USE IN MAKING POLYMERS - A composition comprises (A) a blend of (a) at least one first natural oil polyol prepared by a first process, and (b) at least one second natural oil polyol different from the first natural oil polyol, prepared by a second process; or (B) a prepolymer prepared from at least one first natural oil polyol prepared by a first process, and (b) at least one second natural oil polyol different from the first natural oil polyol, prepared by a second process; or (C) at least one prepolymer prepared from (a) at least one first natural oil polyol prepared by a first process, and (b) at least one second natural oil polyol different from the first natural oil polyol, prepared by a second process. Polymer preparable from a composition of the invention and at least one monomer interpolymerizable therewith. The polymer is most preferably a polyurethane. A process of preparing a polymer comprises (a) admixing at least one such composition with at least one monomer interpolymerizable therewith. Articles comprise at least one resulting polymer. | 08-05-2010 |
20100204351 | PHENOLIC NOVOLAC FOAMS AND COMPOSITIONS FOR PREPARING THEM - A foamable novolac phenolic resin composition suitable for preparing phenolic foams that are free of corrosive acid catalysts and excess aldehydes. The composition comprises a novolac resin, an oxazolidine hardener, and a blowing agent. | 08-12-2010 |
20100204353 | USE OF NATURAL OIL BASED COMPOUNDS OF LOW FUNCTIONALITY TO ENHANCE FOAMS - Isocyanate reactive materials of natural origin having an average isocyanate reactive functionality of less than about 1.5 can be used to enhance polyurethane foams. For instance, use of such materials often results in more open foams than is obtained in the same formulation without the materials. The materials also help maximize the level of renewable resource materials used in foams, especially with viscoelastic foams. The invention includes a polyol composition comprising at least one natural oil isocyanate reactive material having an average isocyanate reactive functionality of less than 1.5 in an amount greater than that naturally present in any natural oil polyol in the composition. While it is preferred to include at least one natural oil polyol in the polyol composition, doing so is optional. The invention additionally includes a process of preparing a polyurethane comprising (a) supplying an isocyanate composition comprising at least one polyisocyanate; (b) supplying at least one polyol composition as previously described; (c) admixing the isocyanate composition and the polyol composition; and (d) exposing the admixture to reaction conditions such that at least one polyurethane is formed. | 08-12-2010 |
20100215942 | HEAT BONDING POLYURETHANE FOAMS - A process for producing a laminate or composite structure comprises heat bonding a substrate to a polyurethane foam, wherein the polyurethane foam is produced using at least one natural oil derived polyol as at least a portion of the polyol used in making the polyurethane foam. The resulting laminate or composite structure comprises at least one foam produced from a polyol composition comprising at least one natural oil derived polyol and at least one substrate with the interface between the foam and substrate being that formed by heat bonding. The invention also includes any article comprising such a laminate or composite structure. | 08-26-2010 |
20100249260 | HIGH RESILIENCE FOAMS - A high resilience (HR) polyurethane foam comprising the reaction product of (1) at least one polyisocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or a combination thereof and (2) an admixture of at least one natural oil based polyol and at least one additional polyol which is not a natural oil based polyol, wherein the admixture comprises at least about 10 weight percent natural oil based polyol and at least about 40 weight percent additional polyol having an equivalent weight of at least about 1700 Daltons; and the foam has a resiliency indicated by a ball rebound of at least 40 percent as measured according to the procedures of ASTM D 3574, Test H. An HR foam is made according to a process comprising steps of (a) forming a natural oil based polyol composition comprising at least about 10 weight percent of at least one natural oil based polyol having an OH functionality of at least about 2.2 and an equivalent weight of at least about 500 Dalton (Da) and at least about 40 weight percent of at least one conventional polyol having an equivalent weight of at least about 1700 Da and water; (b) admixing at least one catalyst with the natural oil based polyol composition to form a catalyst polyol admixture; (c) supplying a poly isocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or combination thereof in an amount corresponding to an isocyanate index of at least about 55 and at most about 105 and (c) admixing the isocyanate with the catalyst polyol admixture. The foams are useful in such applications as comfort, sound absorption including noise dampening, harshness dampening, protection, packaging, medical equipment, safety equipment and combinations thereof. | 09-30-2010 |
20100280140 | Thermally Insulating Isocyanate-Based Foams - Propylene oxide, ethylene oxide, or a propylene oxide/ethylene oxide mixture are reacted with 1,2-phenylene diamine to form adducts having hydroxyl and amino groups. The 1,2-phenylene diamine adducts are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. The polyols also have unexpectedly low viscosities. | 11-04-2010 |
20100286298 | FLEXIBLE FOAMS - Polyurethane foams of improved resilience properties can be produced from: a) a polyisocyanate, b) a polyether polyol or polyester polyol, c) a blowing agent, d) one or more optional additives or auxiliary compounds, and e) a redispersible polymer powder based on a homopolymer or copolymer of one or more monomers from the group consisting of vinyl esters of un-branched or branched alkylcarboxylic acids having from 1 to 15 carbon atoms, methacrylic esters and acrylic esters of alcohols having from 1 to 15 carbon atoms, vinylaromatics, olefins, dienes and vinyl halides. | 11-11-2010 |
20100286299 | NATURAL OIL BASED COPOLYMER POLYOLS AND POLYURETHANE PRODUCTS MADE THEREFROM - A polymer polyol composition of conventional petroleum-based polyols, natural oil derived polyols, PIPA and/or PHD particles made in the presence of natural oil derived polyols, and conventional petroleum-based polymer particles is provided. The polymer polyol composition may be used to form polyurethane foams. | 11-11-2010 |
20100298458 | Ortho-Cyclohexanediamine-initiated polyols and rigid polyurethane foam made therefrom - Polyether polyols are initiated with orthocyclohexanediamines such as 1,2-diaminocyclohexane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. | 11-25-2010 |
20110009515 | STORAGE AND TRANSPORTATION STABLE POLYOL BLENDS OF NATURAL OIL BASED POLYOLS AND AMINE INITIATED POLYOLS - A storage and shipping stable polyol blend is provided, The polyol blend includes a first and second polyol. The first polyol may be derived from a natural oil, and the second polyol, may be an amine initiated conventional petroleum-based polyol. The mixture of the first and second polyols form a polyol blend having a single continuous phase. | 01-13-2011 |
20110054060 | NATURAL OIL BASED POLYOL BLENDS - A natural oil based polyol blend is provided. The blend includes a first natural oil based polyol comprising is the reaction product of a first monomer and a first initiator, and where the first monomer is derived from at least one first fatty acid methyl ester. The blend also includes a second natural oil based polyol comprising the reaction product of a second monomer and a second initiator. The second monomer is derived from at least one second fatty acid methyl ester, and at least one of the second monomer and the second initiator is different from the first monomer and the first initiator, respectively. The natural oil based polyol blend may be reacted with an isocyanate to form a foam. | 03-03-2011 |
20110077314 | 1,3- OR 1,4-BIS(AMINOMETHYL)CYCLOHEXANE-INITIATED POLYOLS AND RIGID POLYURETHANE FOAM MADE THEREFROM - Polyether polyols are initiated with 1,3- or 1,4-bis(aminomethyl)cyclohexanes. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. | 03-31-2011 |
20110086215 | POLYOL PREPOLYMERS OF NATURAL OIL BASED POLYOLS - A polyol prepolymer having at least one urethane group is disclosed. The polyol preopolymer is a reaction product of at least one isocyanate and a polyol blend, where the polyol blend includes at least one conventional petroleum-based polyol and at least one natural oil based polyol. The polyol prepolymer may be used in producing flexible polyurethane foams. | 04-14-2011 |
20110105634 | CATALYSIS OF VISCOELASTIC FOAMS WITH BISMUTH SALTS - The embodiments of the present invention provide for viscoelastic polyurethane foams made in the presence of a bismuth comprising catalyst. The viscoelastic polyurethane foam may be the reaction product of a reaction mixture including at least one polyol and at least one isocyanate, wherein the at least one polyol and the at least one isocyanate are reacted in the presence of at least one bismuth comprising catalyst, and wherein the viscoelastic polyurethane foam has a density of less than 100 kg/m | 05-05-2011 |
20110190408 | CATALYSIS OF NATURAL OIL BASED FLEXIBLE POLYURETHANE FOAMS WITH BISMUTH COMPOUNDS - A process for producing a polyurethane product comprises steps of (a) supplying at least one polyisocyanate (b) supplying at least one polyol composition comprising at least about 5 weight percent based on total weight of polyols of at least one natural oil based polyol (b1) having a hydroxyl number of at most about 300 and a viscosity below about 10000 mPa·os; and (c) exposing the polyisocyanate and the polyol composition to reaction conditions such that urethane bonds are formed, wherein reaction conditions include the presence of at least one bismuth catalyst. Use of bismuth catalysts is particularly applicable to preparation of open celled, flexible polyurethane foams using polyols made from renewable resources, optionally with other polyols. The invention includes foams made by the process, including viscoelastic foams, preferably having a velvet feel. | 08-04-2011 |
20110213044 | Melt Dispersion Process for Making Polymer Polyols - Polystyrene is dispersed into a polyol via a mechanical dispersion process. A stabilizer is present to stabilize the dispersed polymer particles. The stabilizer includes a copolymer of (1) from 10 to 70% by weight of a branched polyol which has a molecular weight of from 4000 to 20,000, from 0.2 to about 1.2 polymerizable ethylenically unsaturated groups per molecule and from about 3 to about 8 hydroxyl groups per molecule with (2) from 30 to 90% by weight of styrene or a mixture of styrene and one or more other low molecular weight monomers. | 09-01-2011 |
20110218264 | MODIFIED NATURAL OILS AND PRODUCTS MADE THEREFROM - A modified natural oil made from reacting at least one natural oil or fat comprising at least one ene moiety with at least one of an enophile or dienophile mixture to form at least one modified natural oil, and reacting the at least one modified natural oil which may be used in a variety of processes. | 09-08-2011 |
20110319572 | POLYOLS FROM HPPO AND POLYURETHANE PRODUCTS MADE THEREFROM - Described is a polyol blend for use in the production of polyurethane products. The polyol blend may include between about 50 and about 99 percent by weight of the polyol blend of at least one HPPO polyether polyol compound having a nominal starter functionality between about 2 and about 8 and a hydroxyl number between about 20 and about 800, and between about 1 and about 50 percent by weight of the polyol blend of at least one autocatalytic polyol. | 12-29-2011 |
20120022177 | NON-FUGITIVE CATALYSTS CONTAINING IMINE LINKAGES AND TERTIARY AMINES, AND POLYURETHANE PRODUCTS MADE THEREFROM - The present invention pertains to non-fugitive amine catalysts wherein the catalyst contains at least one imine and at least one tertiary amine moiety. Such catalysts are suitable for the production of polyurethane products. | 01-26-2012 |
20120028064 | Water-redispersible polymer powder - Polymer powders comprising in copolymerized form
| 02-02-2012 |
20120123005 | NATURAL OIL BASED POLYURETHANE FOAMS - The embodiments of the present invention provide for polyurethane foams that include renewable resources while keeping desired properties of the polyurethane product. For example, described herein, according to embodiments of the invention, are polyurethane foams that have a high concentration of renewable resources while retaining favorable airflow, tensile strength, tear resistance, elongation, indentation force deflection, and/or resilience. These foams may also posses improved yellowing resistance and improved water absorption rates. | 05-17-2012 |
20120129964 | Amine-initiated polyols and rigid polyurethane foam made therefrom - Polyether polyols are initiated with aminocyclohexanealkylamines such as isophoronediamine and 1,8-diamino-p-menthane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. | 05-24-2012 |
20120172470 | POLYOL MIXTURES CONTAINING A 1,3- AND/OR 1,4-BIS(AMINOMETHYL)CYCLOHEXANE-INITIATED POLYOL AND AT LEAST ONE OF A METHYLENE BIS(CYCLOHEXYLAMINE)-INITIATED POLYOL AND A CYCLOHEXANEDIAMINE-INITIATED POLYOL, AND POLYURETHANES MADE THEREFROM - Polyether polyols are initiated 1,3- and/or 1,4-bis(aminomethyl)cyclohexane) and with either or both of a methylene bis(cyclohexylamine) compound and a cyclohexanediamine compound. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times. | 07-05-2012 |
20130034683 | FOAM INSULATION UNIT - Insulating units are disclosed which are prepared by a cavity-filling, fast-gelling rigid polyurethane foam based on a formulation comprising a polyol component which contains at least 5 weight percent of an amine-initiated polyols and 1.4 to 4 parts by weight of a catalyst package whereby the catalyst package contains at least one amine catalyst and the weight percent nitrogen present in the amine-initiated polyol to weight percent nitrogen present in the catalyst system is from 2 to 8. The formulation is injected into the cavity and the pressure in the cavity is subjected to reduced atmospheric pressure to achieve the rigid foam having a thermal conductivity of less than about 19 mW/mK at 10° C. average plate temperature. | 02-07-2013 |
20130035467 | HYBRID POLYESTER-POLYETHER POLYOLS - A process for preparing a hybrid polyester-polyether polyol comprises contacting a carboxyl group-containing component and an epoxide, optionally in the presence of one or more of a double metal cyanide catalyst, a superacid catalyst, a metal salt of a superacid catalyst and/or a tertiary amine catalyst, under conditions such that a hybrid polyester-polyether polyol is formed. The hybrid polyester-polyether polyol offers the advantages of both ester and ether functionalities when used in a polyurethane formulation, thus enhancing physical properties. The process results in products having narrow polydispersity, a low acid number and unsaturation, and reduced byproduct formation, particularly when the double metal cyanide catalyst is employed. | 02-07-2013 |
20140051778 | FINE PARTICLE, HIGH CONCENTRATION, POLYISOCYANATE POLYADDITION/POLYURETHANE-UREA POLYOLS - Embodiments of the invention include a method of producing polymer polyol dispersions is. The method includes providing at least one reaction system, and the reaction system includes: a) at least one polyol, b) at least one seed population, c) at least one catalyst, d) at least one co-reactant having an equivalent weight of up to 400 and at least one active hydrogen attached to a nitrogen or oxygen atom, and e) at least one polyisocyanate. The at least one seed population includes less than about 5% by weight of the total weight of the at least one reaction system and includes seed particles having diameters of less than 5 μm. The at least one reaction mixture reacts to form at least one of a polyurea and polyurethane-urea particle population in the at least one polyol without the addition of any catalysts comprising tin. The polymer polyol dispersion has a solids content of at least 15% of the weight of the polymer polyol dispersion. | 02-20-2014 |
20140051779 | SEEDING PROCESS FOR THE MANUFACTURE OF POLYMER MODIFIED POLYOLS - Embodiments of the invention provide for polymer polyols and methods of producing polymer polyols. Methods include providing at least one first composition which includes at least one polyol, at least one isocyanate non-reactive seed population, and at least one of a co-reactant having an equivalent weight of up to 400 and at least one active hydrogen attached to a nitrogen or oxygen atom. The at least one isocyanate non-reactive seed population includes less than about 5% by weight of the total weight of the first composition, and the seed population has a maximum particle diameter of less than 10 The first composition is combined with at least one polyisocyanate under mixing to form at least one of a polyurea, polyurethane, and a polyurethane-urea particle population dispersed in the first composition, wherein at least 90% by weight of the particle population has a particle diameter of less than 100 μm. | 02-20-2014 |
20140163197 | PROCESS FOR MAKING POLYETHER ALCOHOLS HAVING OXYETHYLENE UNITS BY POLYMERIZATION OF ETHYLENE CARBONATE IN THE PRESENCE OF DOUBLE METAL CYANIDE CATALYSTS - Ethylene carbonate is polymerized by itself or together with another cyclic monomer such as 1,2-propylene oxide in the presence of a double metal cyanide catalyst. Most of the ethylene carbonate adds to the chain to form a terminal carbonate group, which decarboxylates to produce a hydroxyethyl group at the end of the polymer chain. The polymerization of more ethylene carbonate onto the chain end results in the formation of poly(ethyleneoxy) units. Therefore, the process provides a method for making poly(ethyleneoxy) polymers without the need to polymerize ethylene oxide. The process is useful for making polyethers that are useful as water-absorbable polymers, surfactants and as raw materials for polyurethanes. The process is also useful for increasing the primary hydroxyl content of a polyether. | 06-12-2014 |
20140206787 | Polyfunctional Polyglycerine Initiated Polyether Polyols and High Resilience Polyurethane Slabstock Therefrom - A polyglycerine initiated polyether polyol exhibiting a final functionality less than the nominal functionalities of the polyol initiator wherein the initiator is a polyglycerine formed by the polymerization of glycerin having an HEW less than about 35 and exhibiting a nominal functionality between 2 and 16 is provided. Also provided is a process for producing a polyfunctional polyurethane by the reaction of a mixture containing a polyol based on polyglycerine initiator wherein between 5 wt % and 100 wt % of the total initiator is polyglycerine having a nominal functionality between 2 and 16, at least one organic isocyanate, an amine and/or a metal salt catalyst, and optionally a blowing agent. Also provided is a flexible polyurethane foam comprising a reaction product of a polyglycerine or formed by the glycidol polymerization of glycerin, at least one organic isocyanate, and an amine catalyst. | 07-24-2014 |
20140329925 | PHOSPHOROUS BASED POLYADDITION / POLYURETHANE-UREA POLYOLS - Embodiments of the invention include a polymer polyol dispersions. The polymer dispersions include a reaction product of a reaction system, where the reaction system includes: at least one polyol, at least one phosphorus based flame retardant having at least one active hydrogen attached to a nitrogen or oxygen atom, at least one of a co-reactant having an equivalent weight of up to 400 and at least one active hydrogen attached to a nitrogen or oxygen atom, at least one catalyst, and at least one polyisocyanate. | 11-06-2014 |
20150038653 | TIN FREE POLYMER POLYOLS - Embodiments include polymer polyol dispersions which include a polyol liquid phase and solid particle phase. Embodiments include methods of making the polymer polyol dispersions. The polymer polyol dispersions are essentially free of tin, have a solid content of between about 20 and 50 wt % based on the total weight of the polymer polyol dispersion, and have a viscosity at 20C of less than 9000 mPas. The solid particle phase has more than 90% by weight of particles in the solid particle phase having a particle diameter of less than 5 μm. | 02-05-2015 |