Patent application number | Description | Published |
20120223372 | TWO-STEP SILICIDE FORMATION - An aspect of the invention includes a method for forming a semiconductor device with a two-step silicide formation. First, a silicide intermix layer is formed over a source/drain region and a portion of an adjacent extension region. Any spacers removed to accomplish this may be replaced. Dielectric material covers the silicide intermix layer over the source/drain region. A contact opening for a via is etched into the dielectric material. A second silicide contact is formed on the silicide intermix layer, or may be formed within the source/drain region as long as the second silicide contact still contacts the silicide intermix layer. | 09-06-2012 |
20120273798 | METHOD OF FORMING SILICIDE CONTACTS OF DIFFERENT SHAPES SELECTIVELY ON REGIONS OF A SEMICONDUCTOR DEVICE - A structure and method for fabricating silicide contacts for semiconductor devices is provided. Specifically, the structure and method involves utilizing chemical vapor deposition (CVD) and annealing to form silicide contacts of different shapes, selectively on regions of a semiconductor field effect transistor (FET), such as on source and drain regions. The shape of silicide contacts is a critical factor that can be manipulated to reduce contact resistance. Thus, the structure and method provide silicide contacts of different shapes with low contact resistance, wherein the silicide contacts also mitigate leakage current to enhance the utility and performance of FETs in low power applications. | 11-01-2012 |
20130020705 | METHOD TO FORM UNIFORM SILICIDE BY SELECTIVE IMPLANTATION - Methods form an integrated circuit structure by forming at least a portion of a plurality of devices within and/or on a substrate and patterning trenches in an inter-layer dielectric layer on the substrate adjacent the devices. The patterning forms relatively narrow trenches and relatively wide trenches. The methods then perform an angled implant of a compensating material into the trenches. The angle of the angled implant implants a greater concentration of the compensating material in the regions of the substrate at the bottom of the wider trenches relative to an amount of compensating material implanted in the regions of the substrate at the bottom of the narrower trenches. The methods then deposit a metallic material within the trenches and heat the metallic material to form silicide from the metallic material. | 01-24-2013 |
20130069124 | MOSFET INTEGRATED CIRCUIT WITH UNIFORMLY THIN SILICIDE LAYER AND METHODS FOR ITS MANUFACTURE - An MOSFET device having a Silicide layer of uniform thickness, and methods for its fabrication, are provided. One such method involves depositing a metal layer over wide and narrow contact trenches on the surface of a silicon semiconductor substrate. Upon formation of a uniformly thin amorphous intermixed alloy layer at the metal/silicon interface, the excess (unreacted) metal is removed. The device is annealed to facilitate the formation of a thin silicide layer on the substrate surface which exhibits uniform thickness at the bottoms of both wide and narrow contact trenches. | 03-21-2013 |
20130119483 | SILICIDE CONTACTS HAVING DIFFERENT SHAPES ON REGIONS OF A SEMICONDUCTOR DEVICE - A structure and method for fabricating silicide contacts for semiconductor devices is provided. Specifically, the structure and method involves utilizing chemical vapor deposition (CVD) and annealing to form silicide contacts of different shapes, selectively on regions of a semiconductor field effect transistor (FET), such as on source and drain regions. The shape of silicide contacts is a critical factor that can be manipulated to reduce contact resistance. Thus, the structure and method provide silicide contacts of different shapes with low contact resistance, wherein the silicide contacts also mitigate leakage current to enhance the utility and performance of FETs in low power applications. | 05-16-2013 |
20130137260 | MULTI-STAGE SILICIDATION PROCESS - A multi-stage silicidation process is described wherein a dielectric etch to expose contact regions is timed to be optimal for a highest of the contact regions. After exposing the highest of the contact regions, a silicide is formed on the exposed contact region and the dielectric is re-etched, selective to the formed silicide, to expose another contact region, lower than the highest of the contact regions, without recessing the highest of the contact regions. The process then forms a silicide on the lower contact region. The process may continue to varying depths. Each subsequent etch is performed without the use of additional masking steps. By manipulating diffusive properties of existing silicides and deposited metals, the silicides formed on contact regions with differing depths/height may comprise different compositions and be optimized for different polarity devices such as nFET and pFET devices. | 05-30-2013 |
20130154026 | CONTACT STRUCTURES FOR SEMICONDUCTOR TRANSISTORS - Embodiments of the present invention provide a contact structure for transistor. The contact structure includes a first epitaxial-grown region between a first and a second gate of, respectively, a first and a second transistor; a second epitaxial-grown region directly on top of the first epitaxial-grown region with the second epitaxial-grown region having a width that is wider than that of the first epitaxial-grown region; and a silicide region formed on a top portion of the second epitaxial-grown region with the silicide region having an interface, with rest of the second epitaxial-grown region, that is wider than that of the first epitaxial-grown region. In one embodiment, the second epitaxial-grown region is at a level above a top surface of the first and second gates of the first and second transistors. | 06-20-2013 |
20130273737 | Method for Cleaning Semiconductor Substrate - Embodiments of the invention include a method of cleaning a semiconductor substrate of a device structure and a method of forming a silicide layer on a semiconductor substrate of a device structure. Embodiments include steps of converting a top portion of the substrate into an oxide layer and removing the oxide layer to expose a contaminant-free surface of the substrate. | 10-17-2013 |
20130285138 | Method of Fabricating Tunnel Transistors With Abrupt Junctions - A method of manufacturing a tunnel field effect transistor (TFET) includes forming on a substrate covered by an epitaxially grown source material a dummy gate stack surrounded by sidewall spacers; forming doped source and drain regions followed by forming an inter-layer dielectric surrounding the sidewall spacers; removing the dummy gate stack, etching a self-aligned cavity; epitaxially growing a thin channel region within the self-aligned etch cavity; conformally depositing gate dielectric and metal gate materials within the self-aligned etch cavity; and planarizing the top surface of the replacement metal gate stack to remove the residues of the gate dielectric and metal gate materials. | 10-31-2013 |
20130334693 | RAISED SILICIDE CONTACT - A method for forming a raised silicide contact, the method including depositing a layer of silicon using a gas cluster implant technique which accelerates clusters of silicon atoms causing them to penetrate a surface oxide on a top surface of the silicide; heating the silicide including the silicon layer to a temperature from about 300° C. to about 950° and holding the temperature for about 0.1 miliseconds to about 600 seconds in an inert atmosphere causing silicon from the layer of silicon to react with the remaining silicide partially formed in the silicon containing substrate; and forming a raised silicide from the layer of silicon, wherein the thickness of the raised silicide is greater than the thickness of the silicide and the raised silicide protrudes above a top surface of the silicon containing substrate. | 12-19-2013 |
20140035045 | Method of Manufacturing Dummy Gates of a Different Material as Insulation between Adjacent Devices - Embodiments of the present invention include a semiconductor structure including two transistor structures separated by a dummy gate of a different material and methods for forming said structure. Embodiments including forming sacrificial gates on a semiconductor substrate, forming spacers on the sacrificial gates, forming source/drain regions adjacent to two sacrificial gates separated by a third sacrificial gate, and replacing the third sacrificial gate with an insulating material. The insulating material replacing the third sacrificial gate may serve as a dummy gate to electrically isolate nearby source/drain regions. Embodiments further include forming sacrificial gates on a semiconductor substrate, forming spacers on the sacrificial gates, forming source/drain regions adjacent to two sacrificial gates separated by a third sacrificial gate, and replacing the two sacrificial gates with metal gates while leaving the third sacrificial gate in place to serve as a dummy gate. | 02-06-2014 |
20140094014 | CONTACT STRUCTURES FOR SEMICONDUCTOR TRANSISTORS - Embodiments of the present invention provide a method of forming contact structure for transistor. The method includes providing a semiconductor substrate having a first and a second gate structure of a first and a second transistor formed on top thereof, the first and second gate structures being embedded in a first inter-layer-dielectric (ILD) layer; epitaxially forming a first semiconductor region between the first and second gate structures inside the first ILD layer; epitaxially forming a second semiconductor region on top of the first semiconductor region, the second semiconductor region being inside a second ILD layer on top of the first ILD layer and having a width wider than a width of the first semiconductor region; and forming a silicide in a top portion of the second semiconductor region. | 04-03-2014 |
20140099763 | FORMING SILICON-CARBON EMBEDDED SOURCE/DRAIN JUNCTIONS WITH HIGH SUBSTITUTIONAL CARBON LEVEL - Embodiment of the present invention provides a method of forming a semiconductor device. The method includes providing a semiconductor substrate; epitaxially growing a silicon-carbon layer on top of the semiconductor substrate; amorphizing the silicon-carbon layer; covering the amorphized silicon-carbon layer with a stress liner; and subjecting the amorphized silicon-carbon layer to a solid phase epitaxy (SPE) process to form a highly substitutional silicon-carbon film. In one embodiment, the highly substitutional silicon-carbon film is formed to be embedded stressors in the source/drain regions of an nFET transistor, and provides tensile stress to a channel region of the nFET transistor for performance enhancement. | 04-10-2014 |
20140154856 | Inducing Channel Strain via Encapsulated Silicide Formation - Methods of forming semiconductor structures having channel regions strained by encapsulated silicide formation. Embodiments include forming a transistor, depositing an interlevel dielectric (ILD) layer above the transistor, forming contact recesses exposing portions of source/drain regions of the transistor, forming metal-rich silicide layers on the exposed portions of the source/drain regions, forming metal contacts in the contact recesses above the metal-rich silicide layers, and converting the metal-rich silicide layer to a silicon-rich silicide layer. In other embodiments, the metal-rich silicide layers are formed on the source/drain regions prior to ILD layer deposition. Embodiments further include forming a transistor, depositing an ILD layer above the transistor, forming contact recesses exposing portions of source/drain regions of the transistor, forming metal liners in the contact recesses, forming metal fills in the contact recesses, and forming silicide layers on the source/drain regions by reacting portions of the metal liners with portions of the source/drain regions. | 06-05-2014 |
20140203371 | FINFET DEVICE FORMATION - A method includes patterning a fin on a semiconductor substrate, depositing a local trench isolation (LTI) layer on the semiconductor substrate, patterning a gate stack over a channel region of the fin and over a portion of the LTI layer, depositing a first capping layer over exposed portions of the LTI layer, performing an etching process to remove oxide material from exposed portions of the fin, and epitaxially growing a semiconductor material from exposed portions of the fin to define active regions. | 07-24-2014 |
20140284721 | FINFET DEVICE FORMATION - A method includes patterning a fin on a semiconductor substrate, depositing a local trench isolation (LTI) layer on the semiconductor substrate, patterning a gate stack over a channel region of the fin and over a portion of the LTI layer, depositing a first capping layer over exposed portions of the LTI layer, performing an etching process to remove oxide material from exposed portions of the fin, and epitaxially growing a semiconductor material from exposed portions of the fin to define active regions. | 09-25-2014 |
20140306290 | Dual Silicide Process Compatible with Replacement-Metal-Gate - In one aspect, a method for fabricating an electronic device includes the following steps. A wafer is provided having at least one first active area and at least one second active area defined therein. One or more p-FET/n-FET devices are formed in the active areas, each having a p-FET/n-FET gate stack and p-FET/n-FET source and drain regions. A self-aligned silicide is formed in each of the p-FET/n-FET source and drain regions, wherein the self-aligned silicide in each of the p-FET source and drain regions has a thickness T1 and the self-aligned silicide in each of the n-FET source and drain regions having a thickness T2, wherein T1 is less than T2. During a subsequent trench silicidation in the p-FET/n-FET source and drain regions, the trench silicide metal will diffuse through the thinner self-aligned silicide in the p-FET device(s) but not through the thicker self-aligned silicide in the n-FET device(s). | 10-16-2014 |
20140306291 | Dual Silicide Process Compatible with Replacement-Metal-Gate - In one aspect, a method for fabricating an electronic device includes the following steps. A wafer is provided having at least one first active area and at least one second active area defined therein. One or more p-FET/n-FET devices are formed in the active areas, each having a p-FET/n-FET gate stack and p-FET/n-FET source and drain regions. A self-aligned silicide is formed in each of the p-FET/n-FET source and drain regions, wherein the self-aligned silicide in each of the p-FET source and drain regions has a thickness T1 and the self-aligned silicide in each of the n-FET source and drain regions having a thickness T2, wherein T1 is less than T2. During a subsequent trench silicidation in the p-FET/n-FET source and drain regions, the trench silicide metal will diffuse through the thinner self-aligned silicide in the p-FET device(s) but not through the thicker self-aligned silicide in the n-FET device(s). | 10-16-2014 |
20150064863 | MASKLESS DUAL SILICIDE CONTACT FORMATION - Embodiments of present invention provide a method of forming silicide contacts of transistors. The method includes forming a first set of epitaxial source/drain regions of a first set of transistors; forming a sacrificial epitaxial layer on top of the first set of epitaxial source/drain regions; forming a second set of epitaxial source/drain regions of a second set of transistors; converting a top portion of the second set of epitaxial source/drain regions into a metal silicide and the sacrificial epitaxial layer into a sacrificial silicide layer in a silicidation process wherein the first set of epitaxial source/drain regions underneath the sacrificial epitaxial layer is not affected by the silicidation process; removing selectively the sacrificial silicide layer; and converting a top portion of the first set of epitaxial source/drain regions into another metal silicide. | 03-05-2015 |
20150076607 | FIN FIELD EFFECT TRANSISTOR WITH MERGED METAL SEMICONDUCTOR ALLOY REGIONS - Raised active regions having faceted semiconductor surfaces are formed on semiconductor fins by selective epitaxy such that the raised active regions are not merged among one another, but are proximal to one another by a distance less than a thickness of a metal semiconductor alloy region to be subsequently formed. A contiguous metal semiconductor alloy region is formed by depositing and reacting a metallic material with the semiconductor material of raised active regions. The contiguous metal semiconductor alloy region is in contact with angled surfaces of the plurality of raised active regions, and can provide a greater contact area and lower parasitic contact resistance than a semiconductor structure including merged semiconductor fins of comparable sizes. Merged fins enable smaller, and/or fewer, contact via structures than a total number of raised active regions can be employed to reduce parasitic capacitance between a gate electrode and the contact via structures. | 03-19-2015 |
20150079751 | FIN FIELD EFFECT TRANSISTOR WITH MERGED METAL SEMICONDUCTOR ALLOY REGIONS - Raised active regions having faceted semiconductor surfaces are formed on semiconductor fins by selective epitaxy such that the raised active regions are not merged among one another, but are proximal to one another by a distance less than a thickness of a metal semiconductor alloy region to be subsequently formed. A contiguous metal semiconductor alloy region is formed by depositing and reacting a metallic material with the semiconductor material of raised active regions. The contiguous metal semiconductor alloy region is in contact with angled surfaces of the plurality of raised active regions, and can provide a greater contact area and lower parasitic contact resistance than a semiconductor structure including merged semiconductor fins of comparable sizes. Merged fins enable smaller, and/or fewer, contact via structures than a total number of raised active regions can be employed to reduce parasitic capacitance between a gate electrode and the contact via structures. | 03-19-2015 |