Patent application number | Description | Published |
20100037802 | PROCESS FOR PRODUCING CONCRETE IN HOT WEATHER - A process for manufacturing concrete bodies at elevated temperatures including the steps of providing pre-selected amounts of cement, aggregate and water where the temperature of at least the aggregate and more likely the cement and water are heated to a temperature between about 32° C. and 45° C. The heated amounts of cement, aggregate and water are mixed at an elevated temperature within the aforementioned range and a set retarding, water reducing admixture added. The mixing is continued and the hot mixture including the set retarding, water reducing admixture is cast at an elevated temperature within the same range to provide a concrete body form or structure with improved short and long-term compressive strengths. | 02-18-2010 |
20100037803 | Method for Manufacturing Concrete Containing Electric Arc Furnace Dust - A method for manufacturing concrete bodies or forms containing electric arc furnace dust in an amount of up to about 4% at elevated temperatures to provide concrete bodies is disclosed. The concrete bodies have improved compressive strength and slump retention capability. The method for producing the bodies includes the steps of providing pre-selected amounts of electric arc furnace dust, water, cement and aggregate. The electric arc furnace dust is mixed with water and then added to the cement and aggregate and mixed together at a temperature of about 32° C. and 45° C. to form a hot mixture. The hot mixture is added to a mold and cast at an elevated temperature to form a body with improved strength and slump retention characteristics. | 02-18-2010 |
20110048287 | CEMENT/AGGREGATE COMPOSITION, CONCRETE PRODUCT AND METHOD FOR MAKING A CONCRETE PRODUCT - A concrete product is produced by providing red dune sand having a particle size of 45 microns or less and mixing the red dune sand with hydraulic cement in a ratio of about 30% of the cement being replaced by the red dune sand. The cement and red dune sand are then mixed with fine and course aggregate, water and a superplasticizer and cast after pouring into a mold cavity. Then within 24 hours of casting, the cast article is steam cured for 12 hours under atmospheric pressure, demolded and placed in an auto clave at 100% humidity. The temperature in the auto clave is raised to 180° C. within one to two hours and maintained at that temperature for 4 to 5 hours. The temperature also increases the pressure to about 10 bars. The pressure is released to reach atmospheric pressure within 20-30 minutes and the temperature reduced gradually, so that the article can be removed. | 03-03-2011 |
20120234210 | CEMENT/AGGREGATE COMPOSITION, CONCRETE PRODUCT AND METHOD FOR MAKING A CONCRETE PRODUCT - A concrete product is produced by providing red dune sand having a particle size of 45 microns or less and mixing the red dune sand with hydraulic cement in a ratio of about 30% of the cement being replaced by the red dune sand. The cement and red dune sand are then mixed with fine and course aggregate, water and a superplasticizer and cast after pouring into a mold cavity. Then within 24 hours of casting, the cast article is steam cured for 12 hours under atmospheric pressure, demolded and placed in an auto clave at 100% humidity. The temperature in the auto clave is raised to 180° C. within one to two hours and maintained at that temperature for 4 to 5 hours. The temperature also increases the pressure to about 10 bars. The pressure is released to reach atmospheric pressure within 20-30 minutes and the temperature reduced gradually, so that the article can be removed. | 09-20-2012 |
20140013692 | MACHINE FOR DEFORMING AND CUTTING PLASTIC STRIPS FOR ENHANCING CONCRETE - A machine for deforming and cutting plastic strands of recycled plastic for use as a secondary reinforcement in concrete includes a multi-strand supply of recycled plastic and a mechanism for advancing the multi-strands into and through the machine. The advancing mechanism may be several sets of motor driven roller sets each of which is connected to a common motor by a belt. The machine includes three sets of deformation mechanisms, a heater for softening the deformed strands and a cutter powered by a separate motor for cutting the softened plastic strands. | 01-16-2014 |
20140097557 | CEMENT COMPOSITION CONTAINING DUNE SAND AND LIMESTONE POWDER, CONCRETE PRODUCTS AND METHOD FOR MAKING CONCRETE PRODUCTS - A raw batch composition for concrete or concrete wherein the raw batch composition comprises Portland cement of about 15 wgt. % to about 45 wgt. % and dune sand preferably red dune sand is present in an amount of about 40 wgt. %. The dune sand has a particle size of less than or equal to 45 microns. The composition also includes limestone powder ranging from about 15 wgt. % to 45 wgt. % with particle sizes less than or equal to 45 microns to form a base material. To this base material suitable amounts of fine aggregate, coarse aggregate, water and superplasticizer are added. A method for producing a cast concrete product having a compressive strength of between 62 MPa and 90 MPa is disclosed. The method comprises a step of providing Portland cement, dune sand and limestone powder. | 04-10-2014 |
20140165880 | SUPPLEMENTARY CEMENTITIOUS MATERIAL AND METHOD FOR DISPOSING OF ELECTRIC-ARC FURNACE DUST (EAFD) - The present invention contemplates a cementitious additive that contains electric-arc furnace dust (EAFD) and a precursor as a replacement for up to about 30% of the cement in concrete. The additive includes about 50% by weight EAFD and about 50 wgt. % of precursor. The precursor includes about 55 wgt. % silica, about 10 to 20 wgt. % lime, about 2 to 5 wgt. % soda, about 5 to 15 wgt. % potash, about 2 to 6 wgt. % alumina and about 1 to 3 wgt. % magnesia. The method also contemplates the step of homogenizing the electric-arc furnace dust (EAFD) and precursor to produce engineered dust (ED) and then replacing up to 30% of the cement with a mixture referred to as ED i.e. homogenized EAFD and precursor. | 06-19-2014 |
20150197449 | SUPPLEMENTARY CEMENTITIOUS MATERIAL AND METHOD FOR DISPOSING OF ELECTRIC-ARC FURNACE DUST (EAFD) - The present invention contemplates a cementitious additive that contains electric-arc furnace dust (EAFD) and a precursor as a replacement for up to about 30% of the cement in concrete. The additive includes about 50% by weight EAFD and about 50 wgt. % of precursor. The precursor includes about 55 wgt. % silica, about 10 to 20 wgt. % lime, about 2 to 5 wgt. % soda, about 5 to 15 wgt. % potash, about 2 to 6 wgt. % alumina and about 1 to 3 wgt. % magnesia. The method also contemplates the step of homogenizing the electric-arc furnace dust (EAFD) and precursor to produce engineered dust (ED) and then replacing up to 30% of the cement with a mixture referred to as ED i.e. homogenized EAFD and precursor. | 07-16-2015 |