Patent application number | Description | Published |
20110177727 | ALUMINUM CONDUCTOR AND CONDUCTIVE TERMINAL CONNECTION - A conductive terminal is a feasible of making a reliable and cost effective electrical connection between the aluminum conductor and any metal conductor. The terminal includes a blank, a three dimensional structure formed from the blank, and multiple seams and a slit being sealed by a metal filler. It has a transition opening to allow melted metal to flow in and make a metallic bond between terminal and the aluminum conductor. The folded two arms with the metallic seals provide sealing surface for adhesive shrinkable tube. An assembly of terminal and the aluminum conductor includes a compressed the aluminum conductor within a terminal hollow tube, a metallic bond and coating, an metallic seals at a slit and multiple seams. The shrinkable adhesive tube seals the connection of the aluminum conductor and conductive terminal from environmental fluids at multiple locations. These locations start from the two arms with metallic seals, the transition opening, non-deformed hollow tube of the terminal, and the insulation of the aluminum conductor. The metallic bond and coating also isolate the aluminum conductor from air. | 07-21-2011 |
20120238124 | High Voltage Connector Assembly - A connector assembly includes an electrical connector having a housing that includes a mating end with an exterior profile being generally D-shaped. The housing has a pair of corners. The electrical connector further includes an insert held within the housing having a mating end. A high voltage interlock (HVIL) conductor is located in at least one of the corners of the housing. The HVIL conductor is configured to be electrically connected to a corresponding HVIL conductor of a second electrical connector when the electrical connector and the second electrical connector are coupled together. An interfacial seal is positioned forward of a locking finger of the electrical connector. The HVIL conductors are either in-line or shunted. The HVIL conductors may extend through the insert. | 09-20-2012 |
20130089996 | POWER TERMINAL CONNECTOR AND SYSTEM - A power terminal connector includes a multi-layered buss bar that has a first mounting portion, a second mounting portion and a flexible section between the first and second mounting portions. The flexible section has multiple layers of metal sheets in a stacked configuration. A first terminal assembly is coupled to the first mounting portion and a second terminal assembly is coupled to the second mounting portion. The first and second terminal assemblies are coupled to corresponding pins of corresponding power terminals. The multi-layered buss bar is configured to electrically interconnect the power terminals coupled to the first and second terminal assemblies. | 04-11-2013 |
20130090000 | POWER TERMINAL CONNECTOR AND SYSTEM - A power terminal connector having a terminal body that has a socket configured to receive, and be electrically connected to, a pin of a power terminal. A spring clip is coupled to the terminal body. The spring clip is movable between a locking position and a clearance position. The spring clip is configured to engage the pin of the power terminal in the locking position to secure the power terminal connector to the power terminal. The spring clip is configured to be disengaged from the pin of the power terminal in the clearance position. A cap is coupled to the terminal body. The cap is coupled to the spring clip to move the spring clip between the locking position and the clearance position as the cap is actuated. | 04-11-2013 |
20130090009 | POWER CONNECTOR SYSTEM - A touch safe right angle power connector includes a header assembly that includes a conductive pin, an inner shroud that surrounds the pin, and an outer shroud that surrounds the inner shroud. The inner shroud has slots therethrough. The power connector includes a power terminal connector having a plug housing that has a cavity and an insert assembly that is received in the cavity. The insert assembly has a terminal body configured to be terminated to an end of a conductor of a power cable and is electrically connected to the pin of the header assembly. The insert assembly has a dielectric insert that holds the terminal body. The insert assembly has a shield that surrounds the dielectric insert and provides shielding for the terminal body. The plug housing has optional ribs which are received in corresponding slots to orient the power terminal with respect to the header assembly. | 04-11-2013 |
20130101883 | BATTERY CONNECTOR SYSTEM - A battery connector system includes a tray assembly configured to be mounted to a battery module made from a plurality of battery cells. The tray assembly includes a tray and a plurality of busbars held by the tray. The tray having a base with channels extending through the base. The channels receive cell tabs from corresponding battery cells. The tray has a tray connector configured to mate with an electrical connector. The busbars are aligned with corresponding channels and configured to be electrically connected to corresponding cell tabs. The busbars are coupled to the tray. The busbars have pins positioned in the tray connector for direct connection with the electrical connector. Optionally, the battery connector system may include a wire harness connector configured to be coupled to the tray connector that includes a housing holding a plurality of terminals being terminated to corresponding wires configured to be routed to a centralized battery management system and the battery connector system may include a circuit board connector configured to be coupled to the tray connector that has a housing holding a circuit board with a plurality of terminals mounted thereto. Either the wire harness connector or the circuit board connector is selectively coupled to the tray connector to define a centralized or decentralized battery management system, respectively. | 04-25-2013 |
20130252032 | BATTERY MODULE - A battery module includes battery cells arranged side-by-side in a stacked configuration, the battery cells having positive and negative cell terminals. Buss bars are electrically connected to corresponding cell terminals to electrically connect adjacent battery cells. A battery cover coupled to the battery cells. A module controller is held by the battery cover and is electrically connected to the buss bars to monitor a voltage of the corresponding buss bar. | 09-26-2013 |
20130252046 | BATTERY MODULE - A battery module includes first and second battery cells having positive and negative cell terminals arranged adjacent one another. A buss bar connects the positive cell terminal of the first battery cell to the negative cell terminal of the second battery cell. The connection to the positive cell terminal is a threaded connection. The connection to the negative cell terminal is a quick connect connection. | 09-26-2013 |
20130288530 | BATTERY CONNECTOR SYSTEM - A battery connector system includes a tray assembly configured to be mounted to a battery module made from a plurality of battery cells. The tray assembly has a tray and a plurality of busbars held by the tray. The tray has a tray connector defining a mating interface being configured to mate with an electrical connector. The electrical connector may be either a wire harness connector or a circuit board connector. The busbars are coupled to the tray and have plates being configured to be electrically connected to corresponding cell tabs of the battery cells. The busbars have fuse terminals positioned in the tray connector. A plurality of fuses are coupled to the fuse terminals. The fuses may be serviceable fuses or resettable fuses. The fuses are connected between the plates of the busbars and the electrical connector. | 10-31-2013 |
20130306353 | BIMETAL BUSS BAR ASSEMBLY - A bimetal buss bar assembly includes a positive battery cell terminal having a flat pad, a negative battery cell terminal having a flat pad, and a buss bar having a negative end and a positive end. The buss bar is attached to the positive battery cell terminal at the positive end and attached to the negative battery cell terminal at the negative end. At least one of the positive battery cell terminal, negative battery cell terminal, and buss bar have a bimetal interface. | 11-21-2013 |
20130309537 | BOLTLESS BATTERY CELL CONNECTION - A battery pack includes a plurality of battery cells each having positive and negative cell terminals and a carrier mounted over and spanning across the plurality of battery cells. The carrier has trays with openings therethrough exposing the positive and negative cell terminals. A plurality of buss bars are received in corresponding trays. The buss bars each have a positive plate laser welded to the positive cell terminal of a corresponding battery cell through the corresponding opening and a negative plate laser welded to the negative cell terminal of a different battery cell through the corresponding opening. The buss bars may be bimetal buss bars. | 11-21-2013 |
20140192457 | BATTERY DISTRIBUTION UNIT - A battery distribution unit (BDU) for holding a first electronic device having a first blade terminal extending therefrom and a second electronic device having a second blade terminal extending therefrom includes a BDU housing, a strip busbar received in the BDU housing, and first and second cross terminals received in the BDU housing. The first cross terminal receives the strip busbar at a first end thereof and is configured to receive the first blade terminal at a second end thereof. The second cross terminal receives the strip busbar at a first end thereof and is configured to receive the second blade terminal at a second end thereof. | 07-10-2014 |
20140193990 | MANUAL SERVICE DISCONNECTS FOR BATTERY SYSTEMS - A manual service disconnect for a battery system includes a disconnect header having a housing defining a receptacle, a high current terminal connector within the receptacle, a high voltage interlock (HVIL) connector within the receptacle and a control device terminal connector within the receptacle. A disconnect plug is removably coupled to the disconnect header. The disconnect plug has a high current fuse electrically connected to the high current terminal connector and a HVIL shunt terminal electrically connected to the HVIL connector. A current power control device is received in the receptacle and is electrically connected to the control device terminal connector. The current power control device is exposed for servicing when the disconnect plug is removed from the disconnect header and the current power control device is inaccessible when the disconnect plug is coupled to the disconnect header. | 07-10-2014 |