Patent application number | Description | Published |
20090028714 | METHOD OF DESIGNING TOOL AND TOOL PATH FOR FORMING A ROTOR BLADE INCLUDING AN AIRFOIL PORTION - A method of designing a tool for forming a rotor blade including an airfoil portion includes generating a computer model of a rotor blade having an airfoil portion, and determining a curvature and radius of curvature at sections of the rotor blade. An inner and outer diameter of a circumferential forming portion of a tool operable to form the rotor blade may then be calculated. A method of designing a tool path for forming a rotor blade including an airfoil portion includes generating a computer model of a cylindrical tool operable to form a rotor blade including an airfoil portion and of a rotor having a plurality of the rotor blades. The computer models of the rotor and tool are used to generate a first and second tool motion corresponding to airfoil suction and pressure portions. A method of forming a rotor with integral blades is also disclosed. | 01-29-2009 |
20090112354 | METHOD OF DETERMINING OPTIMAL PARAMETERS FOR MACHINING A WORKPIECE - A method of determining optimal parameters for machining a workpiece comprises performing a first computer simulation to determine parameters for machining a workpiece, including a tool nose radius and a tool rake angle, performing a second computer simulation to determine additional parameters for machining a workpiece, including a tool rotational speed and tool feed speed, and performing a third computer simulation to optimize the parameters for a desired tool path. A method of machining a green or bisque ceramic workpiece contacts the workpiece with a tool using a negative rake angle. | 04-30-2009 |
20090287458 | BROACH TOOL DESIGN METHODOLOGY AND SYSTEMS - This disclosure relates to a design methodology used in manufacturing a broaching tool for cutting slots in aerospace disk applications. The method includes modeling geometry of the slot and the broach tool, which is based upon an initial minimum tooth rise that is determined empirically for the particular disk material. The number of broach inserts and teeth per insert is calculated, and the broach inserts are modeled. The stresses and deformation of the lug are calculated in a finite elements environment based upon simulated incremental broach tool movements. If the lug is not within specifications based upon design constraints, then the broach tool is revised and the simulations are repeated until the slot is within the desired specifications. | 11-19-2009 |
20090320285 | EDM MACHINING AND METHOD TO MANUFACTURE A CURVED ROTOR BLADE RETENTION SLOT - A method of machining a curved blade retention slot with electron discharge machining. | 12-31-2009 |
20090325468 | ABRASIVE WATERJET MACHINING AND METHOD TO MANUFACTURE A CURVED ROTOR BLADE RETENTION SLOT - A method of machining a blade retention slot with an abrasive water jet machining. A straight blade retention slot along an X-axis then a at least one side of the straight blade retention slot is abrasive water jet machined to generate a curved side of the blade retention slot defined within an X-Y plane. | 12-31-2009 |
20100031790 | CONTROL OF WHITE-ETCHED LAYER DURING MACHINING - A machining system includes a support configured to retain an article, such as a rotor disk, having an area, such as a surface of a slot in the disk. A cutting tool, for example, a broach, is movable relative to the support to cut the area. A heating member, such as a laser, is configured to locally heat the area of the article. In one example, the cutting tool includes a body having a cutting edge. The heating member is supported by the body and is configured to provide heat adjacent to the cutting edge. The cutting edge cuts the locally heated area while the area is still heated. | 02-11-2010 |
20100042244 | METHOD OF DESIGNING TOOL AND TOOL PATH FOR FORMING A ROTOR BLADE INCLUDING AN AIRFOIL PORTION - A method of designing a tool for forming a rotor blade including an airfoil portion includes generating a computer model of a rotor blade having an airfoil portion, and determining a curvature and radius of curvature at sections of the rotor blade. An inner and outer diameter of a circumferential forming portion of a tool operable to form the rotor blade may then be calculated. A method of designing a tool path for forming a rotor blade including an airfoil portion includes generating a computer model of a cylindrical tool operable to form a rotor blade including an airfoil portion and of a rotor having a plurality of the rotor blades. The computer models of the rotor and tool are used to generate a first and second tool motion corresponding to airfoil suction and pressure portions. A method of forming a rotor with integral blades is also disclosed. | 02-18-2010 |
20100218657 | CONTROL OF WHITE-ETCHED LAYER DURING MACHINING - A machining system includes a support configured to retain an article, such as a rotor disk, having an area, such as a surface of a slot in the disk. A cutting tool, for example, a broach, is movable relative to the support to cut the area. A heating member, such as a laser, is configured to locally heat the area of the article. In one example, the cutting tool includes a body having a cutting edge. The heating member is supported by the body and is configured to provide heat adjacent to the cutting edge. The cutting edge cuts the locally heated area while the area is still heated. | 09-02-2010 |
20100221083 | CONTROL OF WHITE-ETCHED LAYER DURING MACHINING - A machining system includes a support configured to retain an article, such as a rotor disk, having an area, such as a surface of a slot in the disk. A cutting tool, for example, a broach, is movable relative to the support to cut the area. A heating member, such as a laser, is configured to locally heat the area of the article. In one example, the cutting tool includes a body having a cutting edge. The heating member is supported by the body and is configured to provide heat adjacent to the cutting edge. The cutting edge cuts the locally heated area while the area is still heated. | 09-02-2010 |
20110287239 | Multilayered Coating For Improved Erosion Resistance - An erosion resistant coating for a substrate includes two or more coating layers affixed to the substrate having an increasing modulus of elasticity and hardness from an innermost layer of the coating adjacent to the substrate to an outermost layer of the coating furthest from the substrate. A method of applying a coating system to a substrate includes applying a first layer of a high hardness and high modulus of elasticity material combined with an added metal to the substrate. A second layer of the high hardness and high modulus of elasticity material combined with the added metal is applied to the first layer, resulting in a coating system wherein the second layer has a modulus of elasticity and hardness greater than the modulus of elasticity and hardness of the first layer. | 11-24-2011 |
20130180968 | APPARATUS AND METHOD FOR ON LINE SURFACE ENHANCEMENT OF A WORKPIECE - An apparatus to cut and surface process a workpiece includes a cutting tool to cut the workpiece; a peening tool to peen surfaces of the cut workpiece; and a controller to control the cutting tool, the peening tool and the workpiece to move simultaneously. | 07-18-2013 |
20130186161 | ROLL PEENING TOOLING AND PROCESS - An example peening tool includes at least one first roller having a peening surface disposed about and along a first core. At least a portion of the at least one first roller is configured to contact a component to be peened along a length. The length extends along at least a portion of the first core. The at least one first roller is configured to provide line contact on the component along the length. A profile of the at least one first roller is determined based on a profile of the component. The peening tool includes a backer disposed in register with the first plurality of rollers such that the first plurality of rollers moves with the backer during peening. The at least one first roller and the backer are configured to be arranged on opposing surfaces of the component. Peening models may predict peening parameters and controller settings. | 07-25-2013 |
20130195671 | HOLLOW AIRFOIL CONSTRUCTION UTILIZING FUNCTIONALLY GRADED MATERIALS - A method of forming an airfoil includes the steps of depositing material to form an airfoil in a first layer, and then depositing material in a second layer on the first layer. The first and second layers have distinct densities. An airfoil is also disclosed. The method provides powerful design advantages. | 08-01-2013 |
20130263635 | Liquid Drop Peening Method and Apparatus Therefor - A method for peening a surface of a material is disclosed. The method may include producing repeated, separated and high speed liquid drops and moving the liquid drops across the surface to be peened. The liquid drops are essentially free of air bubbles and the velocity of the liquid drops is at least 500 ft/sec. A peening apparatus to produce repeated, separated and high speed liquid drops is also disclosed. The apparatus may comprise a storage tank, a nozzle, a pump, an accumulator, a regulator and an actuator. The apparatus may control the volume and velocity of the produced liquid drops as well as the frequency of the liquid drop production. | 10-10-2013 |
20140035423 | CONSTRUCTION OF ELECTRIC MACHINES - An improvement in apparatus and methods of making electrical machines, utilizing a combination of additive manufacturing techniques to create, in particular, small, high efficiency stators, but also useful for making complex rotor structures. | 02-06-2014 |
20140255198 | TURBINE DISK FABRICATION WITH IN SITU MATERIAL PROPERTY VARIATION - A method of fabricating a functionally graded turbine engine component is disclosed and includes the step of depositing layers of powder onto a base and solidifying/fusing each layer with a first directed energy beam to define a component. The method further includes varying a process parameter between deposited layers to define different material properties within the component. The method also proposes surface enhancement approach that can be used after depositing each layer to locally customize the material properties. The method also proposes machining the different internal surfaces to achieve the proper surface finishing required. | 09-11-2014 |
20140277669 | ADDITIVE TOPOLOGY OPTIMIZED MANUFACTURING FOR MULTI-FUNCTIONAL COMPONENTS - A computing device includes a processor, is operative on a plurality of constraints associated with a component, and integrates the constraints with a design optimization methodology across multiple variables including additive manufacturing constraints to generate a specification for the component. The component may be fabricated in accordance with the specification. | 09-18-2014 |
20150076951 | ELECTRIC MACHINE CONSTRUCTION - An electric machine includes a laminated stack. The laminated stack includes first and second additively manufactured conductive phase coils. Each of the first and second additively manufactured phase coils includes of a plurality of conductive strands. An additively manufactured end winding conductively couples the first and second phase coils. The end winding has a non-circular cross-sectional geometry. | 03-19-2015 |
20150083533 | CUSTOMIZED FRICTION FOR BRAKES - A brake element is provided including a friction material. The friction material includes a polymer-based ceramic matrix composite material having a plurality of fibers. The plurality of fibers is arranged at an angle to a braking direction. | 03-26-2015 |