| Patent application number | Description | Published |
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| 20130085292 | Processes for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting an alkanoic acid and an alkylenating agent under conditions effective to produce a crude acrylate product. A molar ratio of alkylenating agent to alkanoic acid is maintained at a level of at least 1. | 04-04-2013 |
| 20130085294 | PROCESSES FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of providing a crude product stream comprising the acrylate product and an alkylenating agent. The process further comprises the step of separating at least a portion of the crude product stream to form an alkylenating agent stream and an intermediate product stream. The alkylenating agent stream comprises at least 1 wt % alkylenating agent and the intermediate product stream comprises acrylate product. | 04-04-2013 |
| 20130085295 | PROCESSES FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting an alcohol and oxygen in a reactor to produce a high temperature alkylenating agent stream comprising an alkylenating agent. The process further comprises the step of contacting an alkanoic acid with at least a portion of the high temperature alkylenating agent stream under conditions effective to form a crude product stream comprising acrylate product and alkylenating agent. The process further comprises the step of separating at least a portion of the crude product stream to form at least one alkylenating agent stream and at least one purified acrylate product stream comprising acrylate product. | 04-04-2013 |
| 20130085296 | PROCESSES FOR THE PRODUCTION OF ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting a reaction mixture comprising an alkanoic acid, an alkylenating agent, and oxygen over a catalyst and under conditions effective to form a crude acrylate product. Preferably, the reaction mixture comprises from 0.5 wt % to 10 wt % oxygen. The crude acrylate product comprises acrylate product and alkylenating agent. The process further comprises the step of separating at least a portion of the crude product to form at least one alkylenating agent stream and at least one purified acrylate product stream. The purified acrylate product stream comprises acrylate product. | 04-04-2013 |
| 20130085297 | Processes for Producing Acrylic Acids and Acrylates with Pre- and Post-Reactor Dilution - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting a reaction mixture comprising a first diluent, an alkylenating agent and an alkanoic acid to form a crude acrylate product comprising alkylenating agent and acrylate product. The crude acrylate product is then diluted with a second diluted to form a diluted crude acrylate stream. The diluents are then removed from the diluted crude acrylate stream to form a liquid acrylate stream. The process further comprises the step of separating at least a portion of the liquid acrylate stream to form an alkylenating agent stream and an intermediate product stream. The alkylenating agent stream comprises at least 1 wt. % alkylenating agent and the intermediate product stream comprises acrylate product. | 04-04-2013 |
| 20130085299 | Processes for Producing Acrylic Acids and Acrylate with Diluted Crude Acrylate Stream - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of providing a crude acrylate product comprising the acrylate product and an alkylenating agent. The process further comprises the step of diluting the crude acrylate product with a diluent to form a diluted crude acrylate stream and recovering acrylate product from the diluted crude acrylate stream. | 04-04-2013 |
| 20130085300 | Processes for the Production of Acrylic Acids and Acrylates From A Trioxane Feed - In one embodiment, the invention relates to a process for producing an acrylate product. The process comprises the step of reacting a reaction mixture comprising an alkanoic acid and an alkylenating agent composition under conditions effective to form a crude acrylate product. The alkylenating agent composition comprises at least 1 wt % of a ring-structured compound comprising at least two oxygen atoms and at least one carbon atom, e.g., trioxane and/or tetraoxane. The process further comprises the step of separating at least a portion of the crude acrylate product to form at least one alkylenating agent stream and at least one purified acrylate product stream comprising acrylate product. | 04-04-2013 |
| 20130158295 | Processes For The Production of Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of dehydrating a crude alkylenating agent stream to form a dehydrated alkylenating agent stream and a water stream. The process further comprises reacting acetic acid with at least a portion of the dehydrated alkylenating agent stream to form a crude acrylate product stream comprising acrylate product and alkylenating agent stream. The dehydrating of the crude alkylenating stream is accomplished using at least one evaporator or at least one distillation column. | 06-20-2013 |
| 20130245308 | Catalyst for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process includes the steps of contacting an alkanoic acid and an alkylenating agent over a catalyst composition under conditions effective to produce the acrylate product. The catalyst composition comprises a metal phosphate matrix containing vanadium and bismuth. Preferably, the catalyst comprises, in an active phase, vanadium to bismuth at a molar ratio of at least 0.02:1. Preferably, the catalyst composition is substantially free of titanium. | 09-19-2013 |
| 20130245311 | Catalyst for Producing Acrylic Acids and Acrylates - The invention is to a process for producing an acrylate product. The process includes the steps of contacting an alkanoic acid and an alkylenating agent over a catalyst composition under conditions effective to produce the acrylate product. The catalyst composition comprises vanadium, titanium and tungsten. Preferably, the catalyst comprises vanadium to tungsten at a molar ratio of at least 0.02:1, in an active phase. | 09-19-2013 |
| 20130245312 | Catalyst for Producing Acrylic Acids and Acrylates - The invention is to a process for producing an acrylate product. The process includes the steps of contacting an alkanoic acid and an alkylenating agent over a catalyst composition under conditions effective to produce the acrylate product. The catalyst composition comprises vanadium, bismuth and titanium. Preferably, the catalyst comprises 0.3 wt % to 30 wt % vanadium, 0.1 wt % to 69 wt % bismuth and 0.1 wt % to 61 wt % tungsten, in an active phase. | 09-19-2013 |
| 20130267736 | Processes for Producing Acrylic Acids and Acrylates with Diluted Reaction Mixture and By-Product Recycle - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of providing a diluted crude acrylate stream comprising the acrylate product and an alkylenating agent. The process further comprises the step of separating at least a portion of the diluted crude acrylate stream to form an alkylenating agent stream and an intermediate product stream. The alkylenating agent stream comprises at least 1 wt. % alkylenating agent and the intermediate product stream comprises acrylate product. | 10-10-2013 |
| 20130267737 | Processes for Producing Acrylic Acids and Acrylates with Controlled Oxygen Concentration Across Reactor - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of producing a crude product stream by reacting reactants comprising an alkanoic acid, an alkylenating agent and oxygen in the presence of a catalyst, wherein the oxygen concentration across the reactor is from 0.5 to 10 wt %. The oxygen may be fed to the reactor through a plurality of feeds. The invention is also directed to methods of monitoring the oxygen concentration for the reaction and adjusting the oxygen concentration and/or placement of oxygen feed(s). The process further comprises the step of separating at least a portion of the crude product stream to form an alkylenating agent stream and an intermediate product stream. | 10-10-2013 |
| 20140066651 | PROCESS FOR PRODUCING AN ACRYLATE PRODUCT - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting in a reactor a reaction mixture comprising alkanoic acid and an alkylenating agent under conditions effective to form a crude acrylate product. The process further comprises the step of separating at least a portion of the crude acrylate product to recover a finished acrylate product. The reaction is conducted at a reaction pressure less than 120 kPa. | 03-06-2014 |
| 20140073812 | Process for Making Acrylic Acid by Integrating Acetic Acid Feed Stream from Carbonylation Process - In one embodiment, the invention is to a process for producing acrylic acid, comprising the step of providing from a distillation column in a carbonylation process a purified acetic acid stream comprising at least 0.15 wt % water. The process further comprises the step of condensation acetic acid of the purified acetic acid stream and an alkylenating agent in the presence of a catalyst and under conditions effective to form a crude acrylate product comprising acrylic acid and water. Acrylic acid is recovered from the crude acrylate product. | 03-13-2014 |
| 20140073813 | Heat Integration of Carbonylation and Aldol Condensation Reaction Processes - In one embodiment, the invention is to a process for producing an acrylic acid, comprising the step of reacting, in a carbonylation system, carbon monoxide with at least one reactant in a reaction medium under conditions effective to produce a crude alkanoic acid stream comprising alkanoic acid. Preferably, the reaction is an exothermic carbonylation reaction. The process further comprises the step of removing from the carbonylation system at least a portion of heat generated by the carbonylation reaction and transferring a portion of the heat to a heat transfer system that utilizes at least one steam condensate stream. The process further comprises the step of conveying at least a portion of the heat transferred to the heat transfer system of the condensation reaction zone and/or the condensation separation zone. | 03-13-2014 |
| 20140121403 | Integrated Process for the Production of Acrylic Acids and Acrylates - A process for producing an acrylate product from methanol and acetic acid, in which, in a reaction zone A, the methanol is partially oxidized to formaldehyde in a catalyzed gas phase reaction, the product gas mixture A obtained and an acetic acid source are combined to form a reaction gas input mixture B which comprises acetic acid in excess over formaldehyde, and the formaldehyde in reaction gas input mixture B is aldol-condensed to acrylic acid in the presence of a catalyst in a reaction zone B to form an acrylic acid-containing product gas mixture B from which an acrylate product stream may be separated. Suitable aldol condensation catalysts include vanadium-bismuth, vanadium-titanium-bismuth, vanadium-bismuth-tungsten, vanadium-titanium-tungsten, vanadium-titanium and vanadium-tungsten. | 05-01-2014 |
| 20140121409 | Processes for the Production of Acrylic Acids and Acrylates Using Multiple Reactors - In one embodiment, the present invention relates to a process for producing an acrylate product comprising the step of providing a reaction system comprising at least one reaction zone and at least one regeneration zone. Each reaction zone and regeneration zone has a size and comprises a catalyst. A ratio of the combined size of the at least one reaction zone to the combined size of the at least one regeneration zone ranges between 1:1 to 6:1. The process further comprises the step of reacting, in the at least one reaction zone, a reaction mixture comprising an alkanoic acid and an alkylenating agent to form a crude acrylate product. The process further comprises the step of regenerating, in the at least one regeneration zone, the respective catalyst. The process further comprises the step of separating at least a portion of the crude acrylate products to form a purified acrylate product. | 05-01-2014 |
| 20140121410 | Processes for Regenerating Catalyst for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting an alkanoic acid and an alkylenating agent over a catalyst to produce a crude acrylate product stream, and to product a used catalyst. The used catalyst may then be contacted with a regenerating stream to form a regenerated catalyst. Alkanoic acid and alkylenating agent may then be reacted over the regenerated catalyst to product additional crude acrylate product stream. | 05-01-2014 |
| 20140171684 | Process for Producing an Acrylate Product - In one embodiment, the invention is directed to a process for producing an acrylate product. The process comprises the step of reacting in a reactor a reaction mixture comprising an alkanoic acid and a liquid alkylenating agent source comprising methanol in an amount less than 0.5 wt. % over a catalyst and under conditions effective to form a crude acrylate product comprising acrylate product and alkylenating agent. The process further comprises the step of separating at least a portion of the crude acrylate product to form at least one alkylenating agent stream and at least one purified acrylate product stream comprising acrylate product. | 06-19-2014 |
| 20140364644 | INTEGRATED PROCESS FOR THE PRODUCTION OF ACRYLIC ACIDS AND ACRYLATES - A process for producing a crude product stream including an acrylate product and an alkylenating agent and separating at least a portion of the crude product stream to form alkylenating agent and intermediate product streams. The alkylenating agent stream comprises at least 1 wt % alkylenating agent and the intermediate product stream comprises acrylate products in high concentration. The crude product stream is formed by contacting acetic acid and formaldehyde in the presence of at least one aldol condensation catalyst under conditions effective to form the stream. Catalysts which are particularly useful are multielement oxide active materials of the general formula | 12-11-2014 |
| 20140378702 | Processes for Separating Crude Acrylic Acids and Acrylates Comprising A Michael Addition Product - In one embodiment, the present invention is directed to a process for producing an acrylate product. The process comprises the step of reacting, optionally in a reaction zone, a reaction mixture comprising an alkanoic acid and an alkylenating agent under conditions effective to form a crude acrylate product. The crude acrylate product comprises acrylate product and acetic acid. The process further comprises the step of reacting, in a separation zone, at least a portion of the acrylate product and at least a portion of the acetic acid to form an intermediate acrylate product. The intermediate acrylate product comprises a Michael addition by-product, e.g., 3-acetoxypropionic acid and/or 3-acetoxypropanoic acid. The process further comprises the step of separating at least a portion of the intermediate acrylate product to form a by-product stream and a purified acrylate product stream. | 12-25-2014 |
