Patent application number | Description | Published |
20100159197 | ULTRASONIC INJECTION MOLDING ON A WEB - Injection molding, parts onto a carrier web ( | 06-24-2010 |
20100276061 | CANTILEVERED BAR GAP ADJUSTMENT FOR AN ULTRASONIC WELDING SYSTEM - A method for adjusting the gap between a horn and an anvil in an ultrasonic welding system includes the act of positioning a horn proximal to an anvil, so that a gap is established between the horn and the anvil. A force is applied to the horn, so as to urge the horn toward the anvil. A deformable stop is positioned at a location, such that application of the urging force causes a member operatively connected to the horn to abut the deformable stop, and to deform the stop. The urging force is iteratively adjusted during operation of the horn, so as to adjust the extent of the deformation of the deformable stop, and to maintain the gap between the horn and the anvil substantially constant. | 11-04-2010 |
20100276086 | METHOD AND SYSTEM FOR DETERMINING A GAP BETWEEN A VIBRATIONAL BODY AND FIXED POINT - A system for applying ultrasonic energy to a workpiece, the system including a horn stack; a mounting system upon which the horn stack is mounted; a source of energy coupled to the horn stack; an anvil having a surface for supporting the workpiece; and a controller configured to receive a resonant frequency of the horn stack, and to determine a quantity standing in known relation to a change in gap between the horn stack and the anvil. | 11-04-2010 |
20110163479 | METHOD OF MOLDING A MICRONEEDLE - A method of molding a microneedle using a mold apparatus that includes the use of high frequency acoustic energy, such as ultrasonic energy. | 07-07-2011 |
20120262796 | ULTRASONIC INJECTION MOLDING ON BOTH SIDES OF A WEB - Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts. | 10-18-2012 |
20120263919 | ARTICLES INJECTION MOLDED ON A WEB - Articles enabled by an injection molding process that molds parts on a carrier web located between mold halves and uses ultrasonic energy to assist flow of polymer melt into the mold cavity. One such article is a carrier web having a high density of molded parts, i.e., bearing an array of molded articles adhered to the web in rows and columns, the articles being spaced closer (center-to-center or edge-to-edge) than the diagonal spacing between articles in the next adjacent row and next adjacent column. Another such article is a microneedle array on a land no more than 250 μm thick on which at least 60% of the microneedles across the array are filled (i.e., completely formed). | 10-18-2012 |
20120280428 | METHOD OF MOLDING A MICRONEEDLE - A method of molding a microneedle including providing a mold apparatus having a mold insert having the negative image of at least one microneedle, a compression core, a mold housing configured to allow a reciprocal motion between the mold insert and the compression core. The method includes placing the mold apparatus in a closed position, injecting polymeric material into the closed mold apparatus, compressing the injected polymeric material between the mold insert and the compression core by a reciprocal motion between the compression core and the mold insert, opening the mold, and removing a molded microneedle from the mold. The mold insert has a mold insert height and the molded microneedle has a height that is from about 90% of the mold insert height to about 115% of the mold insert height. | 11-08-2012 |
20130236705 | Web With Molded Articles On Both Sides - Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts. | 09-12-2013 |
20130291590 | HOLLOW MICROSPHERES AND METHOD OF MAKING HOLLOW MICROSPHERES - There is provided a method for making hollow microspheres by means of dispensing the feed using vibratory energy, preferably ultrasonic energy, hollow microspheres made using the method, and an apparatus for making hollow microspheres. | 11-07-2013 |
20130345384 | ULTRASONIC-ASSISTED MOLDING OF PRECISELY-SHAPED ARTICLES AND METHODS - An ultrasonic-assisted injection molding system and method for making precisely-shaped articles. A source of ultrasonic energy is positioned to apply vibrational energy to a mold cavity connected to at least one gate in flow communication with a source of molten (co)polymer. The mold is heated to a temperature of 104-116° C., and the molten (co)polymer is injected into the mold cavity. After cooling the mold until the molten (co)polymer within the gate has solidified, ultrasonic energy is applied to the mold without remelting the solidified (co)polymer within the gate until the temperature increases to 116-122° C., thereby substantially relieving flow induced stresses. The mold is then cooled until the temperature decreases to 101-107° C., and is thereafter heated until the temperature increases to 116-122° C., thereby substantially relieving any thermally induced stresses. The mold is cooled until the molten (co)polymer has solidified, thereby forming a precision molded plastic optical element. | 12-26-2013 |
20140128811 | Microneedle Arrays - Microneedle arrays made by an injection molding process that uses ultrasonic energy to assist flow of polymer melt into a mold cavity, said microneedles having a high proportion (at least 60%) of fill, i.e., completely formed microneedles across the array. Microneedle array can be on a base or land no more than 250 μm thick. | 05-08-2014 |