Patent application number | Description | Published |
20090146223 | PROCESS AND METHOD TO LOWER CONTACT RESISTANCE - A method removes the spacers from the sides of a transistor gate stack, and after the spacers are removed, the method implants an additional impurity into surface regions of the substrate not protected by the gate conductor (or alternatively just amorphizes these surface regions, without adding more impurity). The method then performs a laser anneal on the additional impurity (to activate the additional impurity) or amorphized regions (to recrystallize the amorphized regions). After this, permanent spacers are formed on the sidewalls of the gate conductor. Then, the surface regions of the substrate not protected by the gate conductor and the permanent spacers are silicided, to create silicide source/drain regions. This forms the silicide regions in the additional impurity or in the recrystallized amorphized regions to reduce the source/drain resistance by improving the active dopant concentration at the silicon-silicide interface. | 06-11-2009 |
20090166770 | METHOD OF FABRICATING GATE ELECTRODE FOR GATE OF MOSFET AND STRUCTURE THEREOF - A method of fabricating a gate electrode for a gate of a metal oxide semiconductor field effect transistor (MOSFET), where the transistor has a structure incorporating a gate disposed on a substrate. The substrate comprises a source-drain region. The gate includes a gate electrode disposed on a gate dielectric and surrounded by a spacer. The gate electrode includes a capping layer of polysilicon (poly-Si) and a thin polycrystalline intermixed silicon-germanium (SiGe) layer superposed on the gate dielectric. The thin polycrystalline intermixed silicon-germanium (SiGe) layer may be formed by a high-temperature ultrafast melt-crystalization annealing process. The melt-crystallization process of the intermixed silicon-germanium provides an active dopant concentration that reduces the width of a depletion region formed at an interface of the polycrystalline intermixed silicon-germanium (SiGe) layer and the gate dielectric. | 07-02-2009 |
20110298017 | REPLACEMENT GATE MOSFET WITH SELF-ALIGNED DIFFUSION CONTACT - A replacement gate field effect transistor includes at least one self-aligned contact that overlies a portion of a dielectric gate cap. A replacement gate stack is formed in a cavity formed by removal of a disposable gate stack. The replacement gate stack is subsequently recessed, and a dielectric gate cap having sidewalls that are vertically coincident with outer sidewalls of the gate spacer is formed by filling the recess over the replacement gate stack. An anisotropic etch removes the dielectric material of the planarization layer selective to the material of the dielectric gate cap, thereby forming at least one via cavity having sidewalls that coincide with a portion of the sidewalls of the gate spacer. A portion of each diffusion contact formed by filling the at least one via cavity overlies a portion of the gate spacer and protrudes into the dielectric gate cap. | 12-08-2011 |
20130015580 | REPLACEMENT METAL GATE STRUCTURE AND METHODS OF MANUFACTUREAANM JAIN; SAMEER HAACI BeaconAAST NYAACO USAAGP JAIN; SAMEER H Beacon NY USAANM Johnson; Jeffrey B.AACI Essex JunctionAAST VTAACO USAAGP Johnson; Jeffrey B. Essex Junction VT USAANM Li; YingAACI NewburghAAST NYAACO USAAGP Li; Ying Newburgh NY USAANM Nayfeh; Hasan M.AACI PoughkeepsieAAST NYAACO USAAGP Nayfeh; Hasan M. Poughkeepsie NY USAANM Ramachandran; RavikumarAACI PleasantvilleAAST NYAACO USAAGP Ramachandran; Ravikumar Pleasantville NY US - A replacement metal gate structure and methods of manufacturing the same is provided. The method includes forming at least one trench structure and forming a liner of high-k dielectric material in the at least one trench structure. The method further includes adjusting a height of the liner of high-k dielectric material. The method further includes forming at least one workfunction metal over the liner, and forming a metal gate structure in the at least one trench structure, over the at least one workfunction metal and the liner of high-k dielectric material. | 01-17-2013 |
20150200291 | FIN END SPACER FOR PREVENTING MERGER OF RAISED ACTIVE REGIONS - After formation of gate structures over semiconductor fins and prior to formation of raised active regions, a directional ion beam is employed to form a dielectric material portion on end walls of semiconductor fins that are perpendicular to the lengthwise direction of the semiconductor fins. The angle of the directional ion beam is selected to be with a vertical plane including the lengthwise direction of the semiconductor fins, thereby avoiding formation of the dielectric material portion on lengthwise sidewalls of the semiconductor fins. Selective epitaxy of semiconductor material is performed to grow raised active regions from sidewall surfaces of the semiconductor fins. Optionally, horizontal portions of the dielectric material portion may be removed prior to the selective epitaxy process. Further, the dielectric material portion may optionally be removed after the selective epitaxy process. | 07-16-2015 |
20150249086 | THIRD TYPE OF METAL GATE STACK FOR CMOS DEVICES - A third type of metal gate stack is provided above an isolation structure and between a replacement metal gate n-type field effect transistor and a replacement metal gate p-type field effect transistor. The third type of metal gate stack includes at least three different components. Notably, the third type of metal gate stack includes, as a first component, an n-type workfunction metal layer, as a second component, a p-type workfunction metal layer, and as a third component, a low resistance metal layer. In some embodiments, the uppermost surface of the first, second and third components of the third type of metal gate stack are all substantially coplanar with each other. In other embodiments, an uppermost surface of the third component of the third type of metal gate stack is non-substantially coplanar with an uppermost surface of both the first and second components of the third type of metal gate stack. | 09-03-2015 |
20150270365 | SELECTIVE DIELECTRIC SPACER DEPOSITION FOR EXPOSING SIDEWALLS OF A FINFET - Angled directional ion beams are directed to sidewalls of a gate structure that straddles at least one semiconductor fin. The directions of the angled directional ion beams are contained within a vertical plane that is parallel to the sidewalls of the at least one semiconductor. A pair of gate spacers are formed on sidewalls of the gate structure by accumulation of the deposited dielectric material from the angled directional ion beams and without use of an anisotropic etch, while the sidewalls of the semiconductor fins parallel to the directional ion beams remain physically exposed. A selective epitaxy process can be performed to form raised active regions by growing a semiconductor material from the sidewalls of the semiconductor fins. | 09-24-2015 |
20160035864 | FIN END SPACER FOR PREVENTING MERGER OF RAISED ACTIVE REGIONS - After formation of gate structures over semiconductor fins and prior to formation of raised active regions, a directional ion beam is employed to form a dielectric material portion on end walls of semiconductor fins that are perpendicular to the lengthwise direction of the semiconductor fins. The angle of the directional ion beam is selected to be with a vertical plane including the lengthwise direction of the semiconductor fins, thereby avoiding formation of the dielectric material portion on lengthwise sidewalls of the semiconductor fins. Selective epitaxy of semiconductor material is performed to grow raised active regions from sidewall surfaces of the semiconductor fins. Optionally, horizontal portions of the dielectric material portion may be removed prior to the selective epitaxy process. Further, the dielectric material portion may optionally be removed after the selective epitaxy process. | 02-04-2016 |
20160035875 | FIN END SPACER FOR PREVENTING MERGER OF RAISED ACTIVE REGIONS - After formation of gate structures over semiconductor fins and prior to formation of raised active regions, a directional ion beam is employed to form a dielectric material portion on end walls of semiconductor fins that are perpendicular to the lengthwise direction of the semiconductor fins. The angle of the directional ion beam is selected to be with a vertical plane including the lengthwise direction of the semiconductor fins, thereby avoiding formation of the dielectric material portion on lengthwise sidewalls of the semiconductor fins. Selective epitaxy of semiconductor material is performed to grow raised active regions from sidewall surfaces of the semiconductor fins. Optionally, horizontal portions of the dielectric material portion may be removed prior to the selective epitaxy process. Further, the dielectric material portion may optionally be removed after the selective epitaxy process. | 02-04-2016 |
20160035876 | FIN END SPACER FOR PREVENTING MERGER OF RAISED ACTIVE REGIONS - After formation of gate structures over semiconductor fins and prior to formation of raised active regions, a directional ion beam is employed to form a dielectric material portion on end walls of semiconductor fins that are perpendicular to the lengthwise direction of the semiconductor fins. The angle of the directional ion beam is selected to be with a vertical plane including the lengthwise direction of the semiconductor fins, thereby avoiding formation of the dielectric material portion on lengthwise sidewalls of the semiconductor fins. Selective epitaxy of semiconductor material is performed to grow raised active regions from sidewall surfaces of the semiconductor fins. Optionally, horizontal portions of the dielectric material portion may be removed prior to the selective epitaxy process. Further, the dielectric material portion may optionally be removed after the selective epitaxy process. | 02-04-2016 |