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Ronald D. Shaw, Corona Del Mar US

Ronald D. Shaw, Corona Del Mar, CA US

Patent application numberDescriptionPublished
20080222994Uniform texture for cast in place walls - A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.09-18-2008
20080267704Plate concrete dowel system - A disc dowel system is interposed between adjacent first and second concrete pours defining a pour joint therebetween. The disc dowel system comprises a pocket former having a rib insert disposable therewithin for engaging the sides of a dowel plate. The pocket former has a vertical base flange with a pair of fastener-receiving bosses for securing the pocket former to a concrete form. The pocket former has a horizontally extending interior compartment with an open straight side that is aligned with the pour joint and is positioned within the first pour. The dowel plate has an orthogonal shape with an embedded portion and a slidable portion. The embedded portion is rigidly encapsulated within the second pour. The slidable portion is slidably disposed within the pocket former such that the dowel plate permits relative horizontal movement of the first and second pours while restricting relative vertical movement thereof.10-30-2008
20090038755LITHO-MOSAIC - A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.02-12-2009
20090080970Surface drainage system - A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.03-26-2009
20090190998Aquifer Replenishment System - A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.07-30-2009
20090214296Aquifer Replenishment System - A concrete structure for replenishing an aquifer and a method for constructing the same is provided. The structure is comprised of a pavement layer with surface drains that extend through the pavement layer and into an aggregate leach field. The leach field includes leach lines spanning the leach field. An aggregate drain extends from the leach field into a sand lens. Precipitation which falls upon the structure thus flows through the surface drain, absorbed into the aggregate leach field, and transported to the aggregate drains by way of aggregate leach lines. The water is then absorbed into the sand lens, ultimately replenishing the aquifer. Existing conventional pavement structures are retrofitted by the removal of a section of the pavement, and filling the same with porous concrete.08-27-2009
20090272068NON-SLICK SURFACE-SEEDED AGGREGATE CONCRETE AND METHOD OF FORMING - A non-slick surface-seeded exposed aggregate concrete product and method of making the same enhances the coefficient of friction of an exposed surface thereof to reduce undesirable slipping and sliding. Implementations of the present invention are characterized by the use of fine sand and aggregate broadcast over the exposed surface, which surface has been prepared to receive the same. After curing, the exposed surface is then ground and acid-etched to define fissures, cracks, and/or sharp edges of the aggregate. Subsequently finishing steps are performed to produce the non-slick concrete product which may be used for high traffic pedestrian areas where foot gripping and traction are important, such as on stairs, ramps, walkways, courtyards, and the like.11-05-2009
20100003080DOWEL DEVICE WITH CLOSED END SPEED COVER - Disclosed are a concrete dowel placement devices and a method of utilizing the same. A metallic stud is driven, screwed, or otherwise attached to a form. The stud may be a unitary structure, or may be a hollow tube with conventional fastening means such as nails and screws extending through and holding the hollow tube to the form. A cover having an interior compartment substantially equal in diameter to the stud is slidably placed thereon, and a first enclosed area is developed with a plurality of forms. Concrete is poured into the first enclosed area, and upon curing, the form and the stud are removed, leaving the cover embedded in the concrete. A metallic dowel is inserted into the cover, and a second enclosed area is developed with like configured forms. The metallic dowel extends into the second enclosed area. Upon pouring concrete into the second enclosed area, a cold joint is formed between the concrete of the first enclosed area and the concrete of the second enclosed area, supported and braced by the metallic dowel.01-07-2010
20100071290MONOLITHIC CONCRETE WALL EXPANSION JOINT SYSTEM - An expansion joint system for a wall is provided herein wherein a first concrete wall component is substantially separated from a second concrete wall component via a rigid plate such that contraction of the first concrete wall component does not create significant stresses in the first or second concrete wall component so as to create cracks in the first or second concrete wall component. Moreover, a compressible material may be disposed between the rigid plate and/or the first and/or second concrete wall component such that expansion of the first concrete wall component compresses the compressible material instead of imposing significant stresses on the first or second concrete wall component so as to be likely to form cracks in the first or second concrete wall component.03-25-2010
20100111604METHOD OF FORMING SURFACE SEEDED PARTICULATE - An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.05-06-2010
20100180528DECORATIVE CONCRETE AND METHOD OF INSTALLING THE SAME - A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.07-22-2010
20100279015UNIFORM TEXTURE FOR CAST IN PLACE WALLS - A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.11-04-2010
20100313519NON-SLICK SURFACE-SEEDED AGGREGATE CONCRETE AND METHOD OF FORMING - A non-slick surface-seeded exposed aggregate concrete product and method of making the same enhances the coefficient of friction of an exposed surface thereof to reduce undesirable slipping and sliding. Implementations of the present invention are characterized by the use of fine sand and aggregate broadcast over the exposed surface, which surface has been prepared to receive the same. After curing, the exposed surface is then ground and acid-etched to define fissures, cracks, and/or sharp edges of the aggregate. Subsequently finishing steps are performed to produce the non-slick concrete product which may be used for high traffic pedestrian areas where foot gripping and traction are important, such as on stairs, ramps, walkways, courtyards, and the like.12-16-2010
20110008594CONCRETE TEMPLATE AND METHOD OF USE - A method of transferring a design to an uncured concrete surface of a poured concrete mixture is provided. The method comprises the steps of: (a) placing a releasable template onto the surface to define exposed and covered regions; (b) manipulating the exposed regions corresponding to the design; (c) removing the template to reveal the covered regions; and (d) finishing the surface. The template may be variously configured and may incorporate positive and negative portions, which may be alternatively utilized to transfer the design to respective positive and negative regions of the surface. The template may preferably be fabricated from visquene, craft paper, or other suitable material. In addition, implementations of the present invention may be utilized with surface seeded exposed aggregate, troweling, or other surface finishing processes.01-13-2011
20110085857DOWEL DEVICE WITH CLOSED END SPEED COVER - Disclosed are a concrete dowel placement devices and a method of utilizing the same. A metallic stud is driven, screwed, or otherwise attached to a form. The stud may be a unitary structure, or may be a hollow tube with conventional fastening means such as nails and screws extending through and holding the hollow tube to the form. A cover having an interior compartment substantially equal in diameter to the stud is slidably placed thereon, and a first enclosed area is developed with a plurality of forms. Concrete is poured into the first enclosed area, and upon curing, the form and the stud are removed, leaving the cover embedded in the concrete. A metallic dowel is inserted into the cover, and a second enclosed area is developed with like configured forms. The metallic dowel extends into the second enclosed area. Upon pouring concrete into the second enclosed area, a cold joint is formed between the concrete of the first enclosed area and the concrete of the second enclosed area, supported and braced by the metallic dowel.04-14-2011
20110085858METHOD OF FORMING SURFACE SEEDED PARTICULATE - An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.04-14-2011
20110135384SURFACE DRAINAGE SYSTEM - A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.06-09-2011
20120096803METHOD OF FORMING SURFACE SEEDED PARTICULATE - An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.04-26-2012
20120315085SURFACE DRAINAGE SYSTEM - A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.12-13-2012
20120317912DECORATIVE CONCRETE AND METHOD OF INSTALLING THE SAME - A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.12-20-2012
20120321802UNIFORM TEXTURE FOR CAST IN PLACE WALLS - A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.12-20-2012
20130118114CONCRETE-MOSAIC - Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the cured concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.05-16-2013
20130125504LITHO-MOSAIC - A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.05-23-2013
20130205710CONCRETE-MOSAIC - Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.08-15-2013
20130209166SURFACE DRAINAGE SYSTEM - A surface drainage structure formed above a subgrade may include an elongate drain conduit disposed partially within the subgrade. The elongate drain conduit may define at least one drain slot extending through a wall thereof. The structure may include a pavement layer with an exposed top surface and a drainage channel extending therefrom. The drainage channel may be in fluid communication with the drain slot of the elongate drain conduit. A method of forming the surface drainage structure includes placing the elongate drain conduit in the subgrade, forming the pavement layer, cutting an upper channel along the elongate drain conduit, and cutting a lower channel and the drain slot in the elongate conduit.08-15-2013
20140047793CONCRETE-MOSAIC - Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the cured concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.02-20-2014
20140050854UNIFORM TEXTURE FOR CAST IN PLACE WALLS - A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.02-20-2014
20140130446CONCRETE-MOSAIC - Provided is a method of installing a tile mosaic upon a vertical concrete surface. The method includes providing a plurality of tiles, a tile support, and a concrete form. The plurality of tiles are adhered to the tile support to define a mosaic assembly. The tiles are positioned on the tile support corresponding to the mosaic. The mosaic assembly is connected to the concrete form, and concrete is poured within the concrete form such that a portion of the tiles become embedded within the concrete. The tile support is subsequently detached from the concrete form and the concrete form is removed from the hardened concrete. The tile support is additionally removed from the plurality of tiles to reveal the mosaic on vertical surface of the concrete structure.05-15-2014
20140157719DECORATIVE CONCRETE AND METHOD OF INSTALLING THE SAME - A decorative concrete product and method of making the same is provided. The concrete surface carries a unique textural and visual decorative pattern that is troweled over the uncured surface. The decorative pattern strategically conceals any imperfections in the concrete surface. A decorative finishing tool is utilized to create a unique and consistent pattern throughout the exposed surface of the concrete. Unique visual patterns may include any aesthetic design including wood grain, or lightly finished honed or cut stone. The decorative finishing tool may be configured so that varying textures and contours may consistently be imprinted throughout the concrete. Advantageously, the cured concrete retains the durability of a concrete surface while carrying a visually and texturally appealing appearance.06-12-2014
20140245694ARCHITECTURAL CONCRETE WALL AND METHOD OF FORMING THE SAME - Provided is a method of forming an architectural concrete wall. The method includes conveying a concrete mixture onto a base surface and floating the concrete mixture. The method further includes providing an elongate irregular surface forming tool having a gripping portion and a distressing portion defining an irregular configuration. The exposed surface is repeatedly struck with the distressing portion of the irregular surface forming tool to define an irregular surface.09-04-2014
20140248076SLIP DOWEL SYSTEM - Provided is an improved concrete dowel placement apparatus having a base member including a base plate that is disposable on the outer surface of the concrete form, and an extension member that extends through an aperture located within the concrete form. In this regard, the base member is supported by the concrete form, and is therefore generally configured to withstand higher loads than the conventional prior art designs. Furthermore, the particular attachment configuration spaces the base plate from the concrete slab, which generally prevents the base member from becoming embedded within or adhered to the concrete. As such, removal of the form from the cured concrete tends to be much easier than removal of conventional prior art systems. In addition, the base member is less likely to crack or break during removal, which reduces the overall cost, as fewer base members may need to be replaced.09-04-2014
20140272147METHOD AND FINISH FOR CONCRETE WALLS - A method for forming a uniform texture concrete wall using Shotcrete or other pneumatically projected concrete materials. The method generally includes forming an exterior face mixture from a concrete mixture wherein the large aggregates are removed such that when the face mixture is pneumatically applied to a base structure, the face mixture defines a uniform surface.09-18-2014
20140314986CONCRETE MOSAIC AND METHOD OF FORMING THE SAME - A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.10-23-2014
20140346699UNIFORM TEXTURE FOR CONCRETE WALLS - A method of forming a concrete wall having a substantially uniform exterior surface texture. The method includes the initial step of pouring concrete into a wall form. The concrete is poured from a first mixture and is allowed to cure. After the concrete is cured, the wall form is removed from the resultant concrete base structure. A roughened texture is then created on the base structure. A finishing mixture is then applied to the roughened texture. The finishing mixture may be created by separating the aggregate from a portion of the remaining first mixture. The finishing mixture creates a smooth texture on the exterior surfaces of the initially formed base structure.11-27-2014
20150052842ARCHITECTURAL CONCRETE AND METHOD OF FORMING THE SAME - A method of forming an architectural concrete structure having a desired look (i.e., color) and texture, wherein the method generally includes pouring a base concrete layer using conventional concrete. A surface concrete mixture is prepared and includes a mixture of sand and small aggregates to give the surface concrete mixture the desired color and texture for the architectural concrete structure. The base concrete layer provides strength and durability to the concrete structure, while the surface concrete layer provides the desired look and texture of the concrete surface. The surface concrete mixture preferably includes small aggregates to create a smooth and uniform texture.02-26-2015

Patent applications by Ronald D. Shaw, Corona Del Mar, CA US

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