Patent application number | Description | Published |
20120021165 | Composite Core and Method of Making Same - A composite core includes a plurality of tubes, each the plurality of tubes comprising a plurality of fibers disposed in a polymeric matrix. Adjacent tubes of the plurality of tubes are adhesively bonded to one another along sides of the adjacent tubes. A method of making a composite core includes the steps of providing a plurality of tubes, each of the plurality of tubes including a plurality of fibers disposed in a polymeric matrix, and adhesively bonding adjacent tubes of the plurality of tubes along sides of the adjacent tubes. A method of making a composite core such that a removable band is included in the core, the removable band being configured to be removable through a procedure subsequent to the cure of the composite core, thereby producing gaps in the core. | 01-26-2012 |
20130195672 | Optimized Core for a Structural Assembly - The present application relates a core member for a core-stiffened structural assembly. The core member includes a plurality of cell members oriented a direction to provide a tailored stiffness in a certain direction. The core member can further include one or more planar members that can aid in shear transfer between cell members. The cell members can be made from bonding a plurality of corrugated layers together. The core-stiffened structure can be a rotor blade for an aircraft. In such an embodiment, the torsional stiffness of the rotor blade can be tailored in at least one of the chordwise and spanwise directions to provide tailor a torsional stiffness at any give location in the rotor blade. | 08-01-2013 |
20140259628 | Method of Machining a Thin-Walled Structure - A method of manipulating a thin-walled structure includes providing a thin-walled structure in a first unconstrained configuration, constraining the thin-walled structure to a first constrained configuration in which a first feature of the thin-walled structure is spatially located relative to the a second feature of the thin-walled structure in a predetermined manner, wherein an open volume of the thin-walled structure is constrained to maintain a predetermined open volume shape, and machining the thin-walled structure to a second constrained configuration in which the first feature of the thin-walled structure remains spatially located relative to the second feature of the thin-walled structure in the predetermined manner. | 09-18-2014 |
20140271200 | Flexing Clevis Arrangement Bolted Joint Attachment For Flexible Rotor Hub With High Offset And High Flapping - A flexible joint assembly for providing flexure to a rotor blade comprising an upper hub plate and a lower hub plate configured to secure a rotor blade yoke via a bolted joint located radially outward of a mast; and an upper flexure assembly connected to the upper hub plate and a lower flexure assembly connected to the lower hub plate, wherein the upper flexure assembly and lower flexure assembly are configured to promote flapping of the rotor blade yoke about a flapping hinge located radially outward of the bolted joint. | 09-18-2014 |
20140271215 | Systems and Methods of Constructing Composite Assemblies - A method of constructing a cured composite assembly includes positioning a composite assembly within a bonding tool, wherein the composite assembly comprises an uncured composite spar and a skin and performing a curing cycle on the composite assembly to simultaneously cure the uncured composite spar and bond the skin to the cured composite spar. | 09-18-2014 |
20150232175 | Broad Goods Composite Yoke for Rotor System - According to one embodiment, a rotorcraft yoke comprises a plurality of arms. The plurality of arms, in combination, comprise a plurality of fibrous plies extending continuously throughout all of the plurality of arms. | 08-20-2015 |
20150367936 | Optimized Core for a Structural Assembly - The present application relates a core member for a core-stiffened structural assembly. The core member includes a plurality of cell members oriented a direction to provide a tailored stiffness in a certain direction. The core member can further include one or more planar members that can aid in shear transfer between cell members. The cell members can be made from bonding a plurality of corrugated layers together. The core-stiffened structure can be a rotor blade for an aircraft. In such an embodiment, the torsional stiffness of the rotor blade can be tailored in at least one of the chordwise and spanwise directions to provide tailor a torsional stiffness at any give location in the rotor blade. | 12-24-2015 |
Patent application number | Description | Published |
20100266416 | Rotor Blade and Method of Making Same - A helicopter rotor blade includes a structural composite skin defining a cavity therein; a composite spar disposed within the cavity and adhesively bonded to the skin, a portion of the spar exhibiting a C-shape in cross section; and a foam core disposed within the cavity and adhesively bonded to the skin. The structural composite skin forms an external, closed box structure configured to transmit mechanical loads encountered by the rotor blade. | 10-21-2010 |
20110116936 | Method of Making a Rotor Yoke and Rotor Yoke Thereof - A method of making a rotor yoke includes preparing a cured composite rotor yoke preform on a single-sided curing tool and machining at least one portion of the cured rotor yoke preform to form a rotor yoke. In one embodiment, preparing the cured composite rotor yoke is accomplished by applying successive layers of uncured polymeric composite material to a single-sided tool in a configuration to produce an uncured rotor yoke preform; disposing a semi-rigid caul to an untooled side of the uncured rotor yoke preform; enclosing the uncured rotor yoke preform and the semi-rigid caul by substantially hermetically sealing a vacuum bag to the tool; substantially evacuating a volume defined by the vacuum bag and the tool of air; and heating the uncured rotor yoke preform, sometimes under pressure, to form the cured composite rotor yoke preform. | 05-19-2011 |
20130026297 | Multi-Directional Load Joint System - A structural joint includes a first member having a first base portion and a first leg portion. The structural joint further includes a second member having a second base portion and a second base portion. The first base portion and the second base portion are coupled together at an overlapping portion. The first leg portion and the second leg portion form a cavity for structurally coupling to a structural member. | 01-31-2013 |
20140246141 | PRESSURE TUNABLE EXPANDABLE MANDREL FOR MANUFACTURING A COMPOSITE STRUCTURE - A method of making a composite core can include configuring a plurality of mandrels to have a desired thermal expansion characteristic, placing a composite material around each mandrel, placing the plurality of mandrels in a tool, the tool being configured to constrain the plurality of mandrels as the mandrels experience a thermal expansion, heating the mandrels so that the mandrels thermally expand, thereby applying a pressure to the composite material during a cure cycle, and then cooling and separating the mandrels from the composite core. The mandrel is configured as an internal form for making a tube member of a composite core. | 09-04-2014 |
20140246142 | SYSTEM AND METHOD OF MANUFACTURING COMPOSITE CORE - A method of manufacturing a composite core can include: wrapping a mandrel in a mandrel wrapping process by securing a mandrel with a winding jig; orienting the composite material at a wrap angle to the mandrel; and depositing the composite material around a circumference of the mandrel. The method can further include assembling the wrapped mandrels in a tool and applying a pressure to the composite material during a curing cycle. | 09-04-2014 |
20140246143 | SYSTEM AND METHOD OF MANUFACTURING COMPOSITE CORE - A method of manufacturing a composite core can include: wrapping a mandrel in a mandrel wrapping process by securing a mandrel with a winding jig; orienting the composite material at a wrap angle to the mandrel; and depositing the composite material around a circumference of the mandrel. The method can further include assembling the wrapped mandrels in a tool and applying a pressure to the composite material during a curing cycle. | 09-04-2014 |
20140246149 | SYSTEM AND METHOD OF MANUFACTURING COMPOSITE CORE - A method of manufacturing a composite core can include: wrapping a mandrel in a mandrel wrapping process by securing a mandrel with a winding jig; orienting the composite material at a wrap angle to the mandrel; and depositing the composite material around a circumference of the mandrel. The method can further include assembling the wrapped mandrels in a tool and applying a pressure to the composite material during a curing cycle. | 09-04-2014 |
20140265043 | COMPOSITE CORE AND METHOD OF MAKING SAME - A method of wrapping a plurality of mandrels with a composite material can include rotating each mandrel at a rotational speed; translating each mandrel at a translation speed; positioning each mandrel back to back such that an aft face of a preceding mandrel is approximate to a forward face of a trailing mandrel; and sequentially wrapping each mandrel with the composite material in a helical orientation. | 09-18-2014 |
20140271209 | Fiber Orientation to Allow for Automated Ply Placement With Composite Rotor Yokes - An apparatus comprising a soft in plane rotor yoke comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material having a plurality of first fibers oriented in a first direction, and a plurality of second layers formed of a second composite fabric material having a plurality of second fibers oriented in a second direction. Included is an apparatus comprising a soft in plane rotor comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material, and a plurality of second layers formed of a second composite fabric material, wherein the soft in plane rotor yoke does not comprise any narrow steered slit tape or filament windings. | 09-18-2014 |
20140301856 | METHOD OF OPTIMIZING AND CUSTOMIZING ROTOR BLADE STRUCTURAL PROPERTIES BY TAILORING LARGE CELL COMPOSITE CORE AND A ROTOR BLADE INCORPORATING THE SAME - An airfoil member can have a root end, a tip end, a leading edge, and a trailing edge. The airfoil member can include an upper skin, a lower skin, and a composite core member having a plurality of cells, an upper surface network of the cells can be bonded to the upper skin, a lower surface network of the cells can be bonded to the lower skin. The composite core can have a septum layer embedded in the cells that form the composite core, the septum layer being configured to provide tailored characteristics of the airfoil member. | 10-09-2014 |
20150037533 | METHOD OF CONFIGURING COMPOSITE CORE IN A CORE STIFFENED STRUCTURE AND A STRUCTURE INCORPORATING THE SAME - A method of manufacturing a core stiffened structure includes orienting the plurality of core wafers in a non-uniform pattern onto a first face sheet, the non-uniform pattern producing non-uniform spacing between adjacent core wafers; assembling a second face sheet onto the plurality of wafers; and curing an adhesive to create a bond between the plurality of wafers, the first face sheet, and the second face sheet. | 02-05-2015 |
20150147114 | MULTI-DIRECTIONAL LOAD JOINT SYSTEM - A structural joint includes a first member having a first base portion and a first leg portion. The structural joint further includes a second member having a second base portion and a second base portion. The first base portion and the second base portion are coupled together at an overlapping portion. The first leg portion and the second leg portion form a cavity for structurally coupling to a structural member. | 05-28-2015 |
20150174876 | METHOD OF MANUFACTURING NET EDGE CORE AND A METHOD OF BONDING NET EDGE CORE TO A SUBSTRUCTURE - A method of assembling a core stiffened structure that includes bonding a composite core to a substructure by utilizing magnetic force to create pressure between a flat surface of the composite core the substructure, and bonding a face sheet onto a surface network of the composite core. | 06-25-2015 |
20160089830 | JOINING STRUCTURAL MEMBERS USING FOAM - One aspect of a process of forming an aircraft component includes bonding a first end of a honeycomb structure to a surface of an aircraft skin member, the honeycomb structure including multiple connected cells. Foam is sprayed on a second end of the honeycomb structure opposite the first end. The process also includes curing the foam on the second end of the honeycomb structure. | 03-31-2016 |