Patent application number | Description | Published |
20080257490 | STRINGER HOLDING DEVICE - In accordance with the present invention an apparatus for securing a plurality of stringers to a mandrel during lay-up is provided, the plurality of stringers and mandrel forming a lay-up surface. The apparatus includes a vacuum source and a first vacuum attachment assembly comprising a first vacuum cup assembly and a first flexible tube assembly in communication with said vacuum source to tightly secure down against the lay-up surface. A second vacuum attachment assembly comprises a second vacuum cup assembly and a second flexible tube assembly in communication with the vacuum source to force it tightly down against the lay-up. A flexible spacer is in rigid communication with the second vacuum cup assembly and includes an extended end in communication with the first vacuum cup assembly such that the flexible spacer presses one of the stringers against the mandrel. | 10-23-2008 |
20090123588 | Apparatus For Forming Structural Members - A method and associated apparatus for forming a composite structural member from a charge are provided. The charge can be disposed on a first die of the apparatus and formed to a desired configuration defined by a recess of the die by inserting a second die or a tool into the recess. In some cases, the first die can include two portions that are adjustable in a transverse direction so that the recess can be opened by the insertion of the second die or tool. The second die or tool can be a substantially rigid member or an inflatable bladder. In either case, the charge can be disposed on the first die, formed, and then further processed on the first die, thereby facilitating indexing of the charge for each operation. | 05-14-2009 |
20090145545 | Composite Manufacturing Method - A modular composite manufacturing method. An illustrative embodiment of the method includes providing a plurality of composite modules; inspecting the composite modules; providing a curing tool; and placing the composite modules on the curing tool. | 06-11-2009 |
20090243128 | COLLECTION OF PROCESS DATA USING IN-SITU SENSORS - A system is provided for collecting data during vacuum molding of a composite part using a mold including an air tight, flexible membrane sealed to a tool. The system comprises a plurality of MEMS sensors coupled with the interior of the mold at different locations over the part. Each of the sensors produces signals related to a process parameter, such as pressure within the bag, that is sensed at the location of the sensor. | 10-01-2009 |
20100043941 | Composite Spar Drape Forming Machine - A machine and a method for forming composite materials are provided. The machine includes a frame and at least one forming beam attached to the frame, the at least one beam being arranged to align with a mandrel. The forming beam is pivotally segmented into at least two segments to conform to the shape of the mandrel, or alternately is bendable to conform to the shape of the mandrel. The mandrel is receivable within the frame in alignment with the forming beam. An apparatus is also provided to position a composite charge over the mandrel, and to position the mandrel within the frame. A further apparatus is provided to transport the mandrel, and to urge the mandrel toward the forming beam, forming a composite charge. | 02-25-2010 |
20100068326 | Tools for Manufacturing Composite Parts and Methods for Using Such Tools - Tools for manufacturing composite parts and methods for using such tools are disclosed herein. A method in accordance with one aspect of the invention includes manufacturing a fiber-reinforced resin part from a plurality of fibers positioned on a tool having a female mold surface. The mold surface can include a first side region, a second side region, an interior region between the first and second side regions, and transition regions between the first and second side regions and the interior region. The method includes positioning a compaction tool over the mold surface. The compaction tool includes a first pressing device and a second pressing device carrying the first pressing device. The method further includes pressing a first portion of the fibers against the transition regions with the first pressing device without generally compacting the portions of the fibers outboard of the transition regions. After pressing the first portion of the fibers, the method includes pressing a second portion of the fibers against the first and second side regions and shoulder regions of the mold surface outboard of the first and second side regions. | 03-18-2010 |
20100078845 | WRINKLE REDUCTION IN UNCURED COMPOSITE LAMINATES - Wrinkles are removed from fiber reinforced resin plies of an uncured composite layup by subjecting the wrinkles to vibration and pressure. | 04-01-2010 |
20100124659 | STAGED COCURING OF COMPOSITE STRUCTURES - A composite structure is fabricated by staging at least a portion of an uncured, first composite component. The first composite component is assembled with a second composite component, and the staged portion of the first composite component is cocured with the second composite component. | 05-20-2010 |
20100154984 | AUTOMATED ELONGATE INSERT WRAPPING SYSTEM - A method and apparatus for a tray, a folding section connected to the tray, and a tape application system. The tray has a channel for receiving an elongate insert for a composite material with a number of layers for a release system. The folding section is capable of folding a number of layers around the elongate insert to cover the elongate insert as the elongate insert is moved through the folding unit. The tape application system is capable of applying a tape to the number of layers for covering the elongate insert to form the release system. | 06-24-2010 |
20110259515 | Method and Apparatus For Forming And Applying Composite Layups Having Complex Geometries - A composite layup is formed on a tool and placed on a contoured part. The tool is contoured to substantially match the contour of the part. A set of location data is generated which represents the location of the part in space relative to the tool. An automated manipulator uses the location data to move the tool into proximity to the part and place the contoured layup on the part. | 10-27-2011 |
20120121866 | METHOD OF LAYING UP PREPREG PLIES ON CONTOURED TOOLS USING A DEFORMABLE CARRIER FILM - Composite prepreg is laid up over a tool by placing prepreg material on a carrier film and using the carrier film to apply the prepreg material to the tool. The prepreg is conformed to contours of the tool by deforming the carrier film. | 05-17-2012 |
20120241992 | Collection of Process Data Using In-Situ Sensors - A system is provided for collecting data during vacuum molding of a composite part using a mold including an air tight, flexible membrane sealed to a tool. The system comprises a plurality of MEMS sensors coupled with the interior of the mold at different locations over the part. Each of the sensors produces signals related to a process parameter, such as pressure within the bag, that is sensed at the location of the sensor. | 09-27-2012 |
20120273121 | AUTOMATED ELONGATE INSERT WRAPPING SYSTEM - A method and apparatus for a tray, a folding section connected to the tray, and a tape application system. The tray has a channel for receiving an elongate insert for a composite material with a number of layers for a release system. The folding section is capable of folding a number of layers around the elongate insert to cover the elongate insert as the elongate insert is moved through the folding unit. The tape application system is capable of applying a tape to the number of layers for covering the elongate insert to form the release system. | 11-01-2012 |
20120330453 | AUTOMATED PLY LAYUP SYSTEM - An automated ply layup system uses a robot and an end effector for selecting plies from a kit and placing the plies at predetermined locations on a tool. | 12-27-2012 |
20130327477 | Non-Vented Bladder System for Curing Composite Parts - A composite part charge having an internal cavity is placed on a tool and covered by a vacuum bag for autoclave curing. A bladder is placed in the cavity to react autoclave pressure on the charge. The bladder is coupled with a flexible fluid reservoir located beneath the vacuum bag. The bladder is pressurized by autoclave pressure applied through the vacuum bag to the flexible fluid reservoir. | 12-12-2013 |
20140027048 | METHOD OF LAYING UP PREPREG PLIES ON CONTOURED TOOLS USING A DEFORMABLE CARRIER FILM - A method is presented. The method comprises identifying a desired shape of a ply on a tool, in which the ply has a fiber orientation; identifying a cut shape for the ply, in which the cut shape is different than the desired shape; cutting a composite prepreg ply to have the cut shape, the composite prepreg ply having the fiber orientation; using a deformable carrier to apply the composite prepreg ply having the cut shape to the tool such that the composite prepreg ply has the desired shape on the tool. | 01-30-2014 |
20140318693 | STAGED COCURING OF COMPOSITE STRUCTURES - A composite structure is fabricated by staging at least a portion of an uncured, first composite component. The first composite component is assembled with a second composite component, and the staged portion of the first composite component is cocured with the second composite component. | 10-30-2014 |