| Patent application number | Description | Published |
|---|
| 20090039441 | MOSFET WITH METAL GATE ELECTRODE - Devices comprising, and method for fabricating, a MOSFET with a metal gate electrode are disclosed. In one embodiment, the MOSFET includes a first doped region configured to receive current from a current source, a second doped region configured to drain current from the first doped region when an electric field is modified between the first doped region and the second doped region, and a gate electrode configured to modify the electric field. The gate electrode may include a high-k layer, a hafnium-based metal layer formed above the high-k layer, and a polysilicon layer formed above the hafnium-based metal layer. In a further embodiment, the gate electrode further comprises a titanium-based metal layer formed between the hafnium-based metal layer and the polysilicon layer. | 02-12-2009 |
| 20090108294 | SCALABLE HIGH-K DIELECTRIC GATE STACK - A stack comprising a dielectric interface layer, a high-k gate dielectric layer, a group IIA/IIIB element layer is formed in that order on a semiconductor substrate. A metal aluminum nitride layer and, optionally, a semiconductor layer are formed on the stack. The stack is annealed at a raised temperature, e.g., at about 1,000° C. so that the materials in the stack are mixed to form a mixed high-k gate dielectric layer. The mixed high-k gate dielectric layer is doped with a group IIA/IIIB element and aluminum, and has a lower effective oxide thickness (EOT) than a conventional gate stack containing no aluminum. The inventive mixed high-k gate dielectric layer is amenable to EOT scaling due to the absence of a dielectric interface layer, which is caused by scavenging, i.e. consumption of any dielectric interface layer, by the IIA/IIB elements and aluminum. | 04-30-2009 |
| 20090294867 | DUAL METAL GATES USING ONE METAL TO ALTER WORK FUNCTION OF ANOTHER METAL - Methods of forming dual metal gates and the gates so formed are disclosed. A method may include forming a first metal (e.g., NMOS metal) layer on a gate dielectric layer and a second metal (e.g., PMOS metal) layer on the first metal layer, whereby the second metal layer alters a work function of the first metal layer (to form PMOS metal). The method may remove a portion of the second metal layer to expose the first metal layer in a first region; form a silicon layer on the exposed first metal layer in the first region and on the second metal layer in a second region; and form the dual metal gates in the first and second regions. Since the gate dielectric layer is continuously covered with the first metal, it is not exposed to the damage from the metal etch process. | 12-03-2009 |
| 20100193896 | METHOD FOR NITRIDATION OF SHALLOW TRENCH ISOLATION STRUCTURE TO PREVENT OXYGEN ABSORPTION - A method for forming an isolation structure includes forming a trench in a semiconductor layer. At least a portion of the trench is filled with a dielectric material including oxygen. A region comprising nitrogen is formed in at least an upper portion of the dielectric material. | 08-05-2010 |
| 20100213553 | METAL OXIDE SEMICONDUCTOR DEVICES HAVING BURIED GATE CHANNELS AND METHODS FOR FABRICATING THE SAME - Methods for forming a semiconductor device comprising a semiconductor substrate are provided. In accordance with an exemplary embodiment, a method comprises forming a channel layer overlying the semiconductor substrate, forming a channel capping layer having a first surface overlying the channel layer, oxidizing the first surface of the channel capping layer, and depositing a high-k dielectric layer overlying the channel capping layer. | 08-26-2010 |
| 20100213555 | METAL OXIDE SEMICONDUCTOR DEVICES HAVING CAPPING LAYERS AND METHODS FOR FABRICATING THE SAME - Methods for forming a semiconductor device comprising a semiconductor substrate are provided. In accordance with an exemplary embodiment, a method comprises forming a silicon oxide layer overlying the semiconductor substrate, forming a metal oxide gate capping layer overlying the silicon oxide layer, depositing a first metal gate electrode layer overlying the metal oxide gate capping layer, and removing a portion of the first metal gate electrode layer and the metal oxide gate capping layer to form a gate stack. | 08-26-2010 |
| 20100301401 | SEMICONDUCTOR DEVICE AND RELATED FABRICATION METHODS THAT USE COMPRESSIVE MATERIAL WITH A REPLACEMENT GATE TECHNIQUE - A semiconductor device and related method of fabricating it are provided. An exemplary fabrication process begins by forming a gate structure overlying a layer of semiconductor material, the gate structure comprising a gate insulator overlying the layer of semiconductor material and comprising a temporary gate element overlying the gate insulator. The process continues by forming a layer of compressive material overlying the gate structure, and by removing a first portion of the compressive material to expose an upper surface of the temporary gate element, while leaving a second portion of the compressive material intact and external to sidewalls of the temporary gate element. Thereafter, at least a portion of the temporary gate element is removed, while leaving the second portion of the compressive material intact, resulting in a gate recess. The process continues by at least partially filling the gate recess with a gate electrode material. | 12-02-2010 |
| 20110198696 | FINNED SEMICONDUCTOR DEVICE WITH OXYGEN DIFFUSION BARRIER REGIONS, AND RELATED FABRICATION METHODS - A semiconductor device and related fabrication methods are provided. One exemplary fabrication method forms a fin arrangement overlying an oxide layer, where the fin arrangement includes one or more semiconductor fin structures. The method continues by nitriding exposed portions of the oxide layer without nitriding the one or more semiconductor fin structures, resulting in nitrided portions of the oxide layer. Thereafter, a gate structure is formed transversely overlying the fin arrangement, and overlying the exposed portions of the oxide layer. The nitrided portions of the oxide layer substantially inhibit diffusion of oxygen from the oxide layer into the gate structure. | 08-18-2011 |
| 20110309449 | INTERFACE-FREE METAL GATE STACK - A method of fabricating a gate stack for a transistor includes forming a high dielectric constant layer on a semiconductor layer. A metal layer is formed on the high dielectric constant layer. A silicon containing layer is formed over the metal layer. An oxidized layer incidentally forms during the silicon containing layer formation and resides on the metal layer beneath the silicon containing layer. The silicon containing layer is removed. The oxidized layer residing on the metal layer is removed after removing the silicon containing layer. | 12-22-2011 |
| 20120256270 | DUAL METAL GATES USING ONE METAL TO ALTER WORK FUNCTION OF ANOTHER METAL - Methods of forming dual metal gates and the gates so formed are disclosed. A method may include forming a first metal (e.g., NMOS metal) layer on a gate dielectric layer and a second metal (e.g., PMOS metal) layer on the first metal layer, whereby the second metal layer alters a work function of the first metal layer (to form PMOS metal). The method may remove a portion of the second metal layer to expose the first metal layer in a first region; form a silicon layer on the exposed first metal layer in the first region and on the second metal layer in a second region; and form the dual metal gates in the first and second regions. Since the gate dielectric layer is continuously covered with the first metal, it is not exposed to the damage from the metal etch process. | 10-11-2012 |
| 20130154019 | LOW THRESHOLD VOLTAGE CMOS DEVICE - A semiconductor device including an NMOS region and a PMOS region; the NMOS region having a gate structure including a first high-k gate dielectric, a first work function setting metal and a gate electrode fill material; the PMOS region having a gate structure comprising a second high-k gate dielectric, a second work function setting metal and a gate electrode fill material; wherein the first gate dielectric is different than the second gate dielectric and the first work function setting metal is different than the second work function setting metal. Also disclosed are methods for fabricating the semiconductor device which include a gate last process. | 06-20-2013 |
| 20130241007 | USE OF BAND EDGE GATE METALS AS SOURCE DRAIN CONTACTS - A method includes providing a semiconductor substrate having intentionally doped surface regions, the intentionally doped surface regions corresponding to locations of a source and a drain of a transistor; depositing a layer a band edge gate metal onto a gate insulator layer in a gate region of the transistor while simultaneously depositing the band edge gate metal onto the surface of the semiconductor substrate to be in contact with the intentionally doped surface regions; and depositing a layer of contact metal over the band edge gate metal in the gate region and in the locations of the source and the drain. The band edge gate metal in the source/drain regions reduces a Schottky barrier height of source/drain contacts of the transistor and serves to reduce contact resistance. A transistor fabricated in accordance with the method is also described. | 09-19-2013 |
| 20130241008 | Use of Band Edge Gate Metals as Source Drain Contacts - A device includes a gate stack formed over a channel in a semiconductor substrate. The gate stack includes a layer of gate insulator material, a layer of gate metal overlying the layer of gate insulator material, and a layer of contact metal overlying the layer band edge gate metal. The device further includes source and drain contacts adjacent to the channel. The source and drain contacts each include a layer of the gate metal that overlies and is in direct electrical contact with a doped region of the semiconductor substrate, and a layer of contact metal that overlies the layer of gate metal. | 09-19-2013 |
| 20130270646 | INTEGRATED CIRCUITS HAVING IMPROVED METAL GATE STRUCTURES AND METHODS FOR FABRICATING SAME - Integrated circuits and methods for fabricating integrated circuits are provided. In an embodiment, a method for fabricating an integrated circuit includes forming a PFET trench in a PFET region and an NFET trench in an NFET region of an interlayer dielectric material on a semiconductor surface. The NFET trench is partially filled with an N-type work function metal layer to define an inner cavity. The PFET trench and the inner cavity in the NFET trench are partially filled with a P-type work function metal layer to define a central void in each trench. In the method, the central voids are filled with a metal fill to form metal gate structures. A single recessing process is then performed to recess portions of each metal gate structure within each trench to form a recess in each trench above the respective metal gate structure. | 10-17-2013 |
| 20130277751 | INTERFACE-FREE METAL GATE STACK - A gate stack for a transistor is formed by a process including forming a high dielectric constant layer on a semiconductor layer. A metal layer is formed on the high dielectric constant layer. A silicon containing layer is formed over the metal layer. An oxidized layer incidentally forms during the silicon containing layer formation and resides on the metal layer beneath the silicon containing layer. The silicon containing layer is removed. The oxidized layer residing on the metal layer is removed after removing the silicon containing layer. | 10-24-2013 |
| 20130280901 | INTERFACE-FREE METAL GATE STACK - A non-transitory computer readable medium encoded with a program for fabricating a gate stack for a transistor is disclosed. The program includes instructions configured to perform a method. The method includes forming a high dielectric constant layer on a semiconductor layer. A metal layer is formed on the high dielectric constant layer. A silicon containing layer is formed over the metal layer. An oxidized layer incidentally forms during the silicon containing layer formation and resides on the metal layer beneath the silicon containing layer. The silicon containing layer is removed. The oxidized layer residing on the metal layer is removed after removing the silicon containing layer. | 10-24-2013 |
| 20130292744 | INTEGRATED CIRCUIT AND METHOD FOR FABRICATING THE SAME HAVING A REPLACEMENT GATE STRUCTURE - An integrated circuit includes a first replacement gate structure. The first replacement gate structure includes a layer of a first barrier material that is less than 20 Å in thickness and a layer of a p-type workfunction material. The replacement gate structure is less than about 50 nm in width. | 11-07-2013 |
| 20130299922 | INTEGRATED CIRCUIT AND METHOD FOR FABRICATING THE SAME HAVING A REPLACEMENT GATE STRUCTURE - Integrated circuits and methods of fabricating integrated circuits are provided herein. In an embodiment, a method of fabricating an integrated circuit includes depositing a layer of a high-k dielectric material; depositing a layer of a work function shifter material over a portion of the high-k dielectric material to form an overlapping region; heat treating the layer of the high-k dielectric material and the layer of the work function shifter material to as to form a transformed dielectric material via thermal diffusion that is a combination of the high-k dielectric and work function shifter materials in the overlapping region; and depositing a layer of a first replacement gate fill material to obtain multiple threshold voltages. | 11-14-2013 |
| 20140051240 | METHODS OF FORMING A REPLACEMENT GATE STRUCTURE HAVING A GATE ELECTRODE COMPRISED OF A DEPOSITED INTERMETALLIC COMPOUND MATERIAL - Disclosed herein are various methods of forming a replacement gate structure with a gate electrode comprised of a deposited intermetallic compound material. In one example, the method includes removing at least a sacrificial gate electrode structure to define a gate cavity, forming a gate insulation layer in the gate cavity, performing a deposition process to deposit an intermetallic compound material in the gate cavity above the gate insulation layer, and performing at least one process operation to remove portions of intermetallic compound material positioned outside of the gate cavity. | 02-20-2014 |
| 20140124876 | METAL GATE STRUCTURE FOR MIDGAP SEMICONDUCTOR DEVICE AND METHOD OF MAKING SAME - A PFET-based semiconductor gate structure providing a midgap work function for threshold voltage control between that of a NFET and a PFET is created by including an annealed layer of relatively thick TiN to dominate and shift the overall work function down from that of PFET. The structure has a PFET base covered with a high-k dielectric, a layer of annealed TiN, a layer of unannealed TiN, a thin barrier over the unannealed TiN, and n-type metal over the thin barrier. | 05-08-2014 |
| 20140131808 | REPLACEMENT METAL GATE STRUCTURE FOR CMOS DEVICE - A method of fabricating a replacement metal gate structure for a CMOS device. The method includes forming a dummy gate structure on an nFET portion and a pFET portion of the CMOS device; depositing an interlayer dielectric between the dummy gate structures; removing the dummy gate structures from the nFET portion and the pFET portion, resulting in a recess on the nFET portion and a recess on the pFET portion; depositing a first layer of titanium nitride into the recesses on the nFET portion and pFET portion; removing the first layer of titanium nitride from the nFET portion only; depositing a second layer of titanium nitride into the recesses on the nFET portion and pFET portion; depositing a gate metal onto the second layer of titanium nitride in the recesses on the nFET portion and pFET portion to fill the remainder of the recesses. | 05-15-2014 |
| 20140131809 | REPLACEMENT METAL GATE STRUCTURE FOR CMOS DEVICE - A method of fabricating a replacement metal gate structure for a CMOS device including forming a dummy gate structure on an nFET portion and a pFET portion of the CMOS device; depositing an interlayer dielectric between the dummy gate structures; removing the dummy gate structures from the nFET and pFET portions, resulting in a recess on the nFET portion and a recess on the pFET portion; conformally depositing a gate dielectric into the recesses on the nFET and pFET portions; depositing sequential layers of a first titanium nitride, tantalum nitride and a second titanium nitride into the recesses on the nFET and pFET portions; removing the second layer of titanium nitride from the nFET portion only; depositing a third layer of titanium nitride into the recesses on the nFET and pFET portions; and filling the remainder of the cavity on the nFET and pFET portions with a metal. | 05-15-2014 |
| 20140141598 | METHOD TO IMPROVE RELIABILITY OF REPLACEMENT GATE DEVICE - A method of fabricating a replacement gate stack for a semiconductor device includes the following steps after removal of a dummy gate: growing a high-k dielectric layer over the area vacated by the dummy gate; depositing a thin metal layer over the high-k dielectric layer; depositing a sacrificial layer over the thin metal layer; annealing the structure at a high temperature of not less than 800° C.; removing the sacrificial layer; and depositing a metal layer of low resistivity metal for gap fill. Optionally, a second annealing step can be performed after the first anneal. This second anneal is performed as a millisecond anneal using a flash lamp or a laser. | 05-22-2014 |
| 20140231922 | SEMICONDUCTOR GATE STRUCTURE FOR THRESHOLD VOLTAGE MODULATION AND METHOD OF MAKING SAME - A gate structure of a semiconductor device having a NFET and a PFET, includes a lower layer of a hafnium-based dielectric over the gates of the NFET and PFET, and an upper layer of a lanthanide dielectric. The dielectrics are annealed to mix them above the NFET resulting in a lowered work function, and corresponding threshold voltage reduction. An annealed, relatively thick titanium nitride cap over the mixed dielectric above the NFET gate also lowers the work function and threshold voltage. Above the TiN cap and the hafnium-based dielectric over the PFET gate, is another layer of titanium nitride that has not been annealed. A conducting layer of tungsten covers the structure. | 08-21-2014 |
| 20140246734 | REPLACEMENT METAL GATE WITH MULITIPLE TITANIUM NITRIDE LATERS - A semiconductor comprising a multilayer structure which prevents oxidization of the titanium nitride layer that protects a high-K dielectric layer is provided. Replacement metal gates are over the multilayer structure. A sacrificial polysilicon gate structure is deposited first. The sacrificial polysilicon gate structure is then removed, and the various layers of the replacement metal gate structure are deposited in the space previously occupied by the sacrificial polysilicon gate structure. | 09-04-2014 |
| 20140367788 | METHODS OF FORMING GATE STRUCTURES FOR CMOS BASED INTEGRATED CIRCUIT PRODUCTS AND THE RESULTING DEVICES - One illustrative method disclosed herein includes forming gate insulation layers and a first metal layer for NMOS and PMOS devices from the same material, selectively forming a first metal layer only for the PMOS device, and forming different shaped metal silicide regions within the NMOS and PMOS gate cavities. A novel integrated circuit product disclosed herein includes an NMOS transistor with an NMOS gate insulation layer, an NMOS metal silicide having a generally rectangular cross-sectional configuration and an NMOS metal layer positioned on the NMOS metal silicide region. The product also includes a PMOS transistor with the same gate insulation material, a first PMOS metal and a PMOS metal silicide region, wherein the NMOS and PMOS metal silicide regions are comprised of the same metal silicide. | 12-18-2014 |
| 20140367790 | METHODS OF FORMING GATE STRUCTURES FOR CMOS BASED INTEGRATED CIRCUIT PRODUCTS AND THE RESULTING DEVICES - One illustrative method disclosed herein includes forming replacement gate structures for an NMOS transistor and a PMOS transistor by forming gate insulation layers and a first metal layer for the devices from the same materials and selectively forming a metal-silicide material layer only on the first metal layer for the NMOS device but not on the PMOS device. One example of a novel integrated circuit product disclosed herein includes an NMOS device and a PMOS device wherein the gate insulation layers and the first metal layer of the gate structures of the devices are made of the same material, the gate structure of the NMOS device includes a metal silicide material positioned on the first metal layer of the NMOS device, and a second metal layer that is positioned on the metal silicide material for the NMOS device and on the first metal layer for the PMOS device. | 12-18-2014 |
| 20150041905 | METHODS OF FORMING REPLACEMENT GATE STRUCTURES FOR TRANSISTORS AND THE RESULTING DEVICES - Disclosed herein are illustrative methods and devices that involve forming spacers with internally trimmed internal surfaces to increase the width of the upper portions of a gate cavity. In some embodiments, the internal surface of the spacer has a stepped cross-sectional configuration or a tapered cross-sectional configuration. In one example, a device is disclosed wherein the P-type work function metal for a PMOS device is positioned only within the lateral space defined by the untrimmed internal surfaces of the spacers, while the work function adjusting metal for the NMOS device is positioned laterally between the lateral spaces defined by both the trimmed and untrimmed internal surfaces of the sidewall spacers. | 02-12-2015 |
| 20150054087 | REPLACEMENT METAL GATE STRUCTURE FOR CMOS DEVICE - A CMOS device that includes an nFET portion, a pFET portion and an interlayer dielectric between the nFET portion and pFET portion. The nFET portion has a gate structure having a recess filled with a conformal high-k dielectric, a first titanium nitride layer on the high-k dielectric, a barrier layer on the first titanium nitride layer, a second titanium nitride layer in direct physical contact with the barrier layer and a gate metal filling the remainder of the recess. The pFET portion has a gate structure having a recess filled with a conformal high-k dielectric, a first titanium nitride layer on the high-k dielectric, a barrier layer on the first titanium nitride layer, a second titanium nitride layer on the barrier layer, a third titanium nitride layer in direct physical contact with the second titanium nitride layer and a gate metal filling the remainder of the recess. | 02-26-2015 |
| 20150061027 | METHODS OF FORMING GATE STRUCTURES FOR TRANSISTOR DEVICES FOR CMOS APPLICATIONS AND THE RESULTING PRODUCTS - One method for forming replacement gate structures for NMOS and PMOS transistors includes performing an etching process to remove a sacrificial gate structure for the NMOS and PMOS transistors to thereby define NMOS and PMOS gate cavities, depositing a gate insulation layer in the gate cavities, depositing a first metal layer on the gate insulation layer in the gate cavities, performing at least one process operation to form (1) an NMOS metal silicide material above the first metal layer within the NMOS gate cavity, the NMOS metal silicide material having a first amount of atomic silicon, and (2) a PMOS metal silicide material above the first metal layer within the PMOS gate cavity, the PMOS metal silicide material having a second amount of atomic silicon, and wherein the first and second amounts of atomic silicon are different, and forming gate cap layers within the NMOS and PMOS gate cavities. | 03-05-2015 |
