Patent application number | Description | Published |
20080257692 | SENSOR SYSTEM FOR CONVEYOR BELT - A conveyor belt includes at least one rip detection sensor having at least two cords, each cord formed in an endless loop and arranged in a signal inverting configuration, and at least one cross connector connecting the at least two cords so as to arrange the at least two cords in a parallel configuration. The sensor provides a redundancy feature such that should one cord break, the remaining cord allows the sensor to continue operation. The parallel configuration of the cords reduces overall resistance of the sensor and extends the sensor life as the conveyor belt wears. | 10-23-2008 |
20100025198 | SENSOR SYSTEM FOR A CONVEYOR BELT - A monitoring system is provided for a moving conveyor belt having a plurality of embedded reinforcing cords and identification tags. A tag reader detects and identifies the identification tags passing by the tag reader while a belt monitor scans the cords to detect a plurality of magnetic reference points and a damage event of at least one cord. A control unit in communication with the belt monitor and the tag reader analyzes the belt monitor to identify the plurality of magnetic reference points and the damage event. The control unit also acquires a belt location on the moving conveyor belt from a belt map based on the detected and identified identification tag and a magnetic reference point from the plurality of magnetic reference points. When a damage event is identified, a location of the damage event is determined by the control unit based on the acquired belt location. | 02-04-2010 |
20100122893 | CONVEYOR BELT RIP DETECTION SYSTEM - The present invention provides a conveyor belt rip detection system with belts having rip detection inserts that can be more easily integrated into conveyor belts at low cost. These rip detection inserts do not adversely affect the durability of the conveyor belt and can be easily replaced in the event of belt damage. This rip detection system also provides a highly reliable early image of belt damage that can facilitate quick repair before extensive belt damage occurs. The present invention more specifically discloses a conveyor belt comprising (1) an elastomeric body having a load carrying surface and a parallel pulley engaging surface; (2) a reinforcement ply disposed within the elastomeric body; and (3) a multitude of rip detection inserts, wherein the rip detection inserts are spaced along the longitudinal length of the conveyor belt, wherein the rip detection inserts contain a multitude of rip detection wires that are comprised of a magnetically permeable material, wherein the rip detection wires are aligned in the rip detection inserts at a bias angle of 15° to 75° from being perpendicular to the longitudinal direction of the belt, and wherein the rip detection wires are spaced incrementally across the width of the belt. | 05-20-2010 |
20100235113 | DIGITAL PROCESSOR SENSOR LOOP DETECTOR AND METHOD - A digital processor for use in a conveyor belt rip detector, which provides excitation signals at a selected frequency to inverted and noninverted sensor loops on a conveyor belt and then detects corresponding received signals from the sensor loops. The digital processor then performs FFTs on the corresponding received signals to provide respective received signal frequency spectrums. Next magnitude and phase values of the selected frequency in the respective received signal frequency spectrums are used to determine a qualitative state of the sensor loops. The selected frequency has a lowest detected ambient noise level, and the magnitude value is a normalized magnitude value. | 09-16-2010 |
20110024269 | SENSOR SYSTEM FOR A CONVEYOR BELT - A monitoring system is provided for a moving conveyor belt having a plurality of embedded reinforcing cords and identification tags. A tag reader detects and identifies the identification tags passing by the tag reader while a belt monitor scans the cords to detect a plurality of magnetic reference points and a damage event of at least one cord. A control unit in communication with the belt monitor and the tag reader analyzes the belt monitor to identify the plurality of magnetic reference points and the damage event. The control unit also acquires a belt location on the moving conveyor belt from a belt map based on the detected and identified identification tag and a magnetic reference point from the plurality of magnetic reference points. When a damage event is identified, a location of the damage event is determined by the control unit based on the acquired belt location. | 02-03-2011 |
20150144459 | METHOD FOR MONITORING CONVEYOR BELT SPLICES - The present invention provides a method for detecting defects in conveyor belt splices having magnetically permeable metal cords embedded therein as the conveyor belt advances through a conveyor system, said conveyor belt having at least one splice, wherein a first set of magnetically permeable metal cords coming from a first side of the splice extend into a second side of the splice and have ends which are embedded in the second side of the splice, wherein a second set of magnetically permeable metal cords coming from the second side of the splice extend into the first side of the splice and have ends which are embedded in the first side of the splice. | 05-28-2015 |
20150151922 | CONVEYOR BELT RIP DETECTION SYSTEM WITH MICROWIRE SENSOR - The present invention relates to conveyor belts having rip detection systems which utilize microcoil sensor wires which offer improved durability as compared to conventional microcoil sensor wires. This higher degree of durability increases service life of the rip detection system and allows for the conveyor belt to be used reliably over an extended time period without the need to replace damaged microcoil sensor wires within the rip detection system of the conveyor belt. The present invention more specifically discloses a conveyor belt comprising (1) an elastomeric body having a load carrying surface and a parallel pulley engaging surface; (2) a reinforcement ply disposed within the elastomeric body; and (3) a rip detection sensor in the form of a microcoil sensor wire which is configured in an endless loop, wherein the microcoil sensor wire is comprised of an elastomeric core having an electrically conductive wire spirally wrapped around the elastomeric core. | 06-04-2015 |
20160068350 | PIPE BELT ORIENTATION MONITORING - The present invention discloses a method for detecting longitudinal rips and monitoring the belt orientation of tubular conveyor belts as the conveyor belt advances through a conveyor system, wherein said tubular conveyor belt has a width, a length, a longitudinal centerline, a first longitudinal edge, an opposing second longitudinal edge, and a load bearing region, wherein during use said first longitudinal edge and said second longitudinal edge overlap to form an overlap region forming the belt into a tube-like shape, wherein said load bearing region is located evenly about the belt longitudinal centerline throughout the length of the belt; said method comprising monitoring the position of the centerline by detecting the position of a plurality of equally spaced magnetically permeable elements embedded therein, wherein the magnetically permeable elements are situated across the width of the load bearing region of the tubular conveyor belt. | 03-10-2016 |