Patent application number | Description | Published |
20090101122 | Multi-Cooler EGR Cooling - A system is described for coordination of Exhaust Gas Recirculation (EGR) flow through and around a plurality of EGR coolers differently depending on operating conditions. | 04-23-2009 |
20090183506 | Split-Series Sequential Turbocharged Engine - For an internal combustion engine having two cylinder banks forming a V-shaped cylinder block, a turbocharger system including a high pressure turbocharger disposed in a valley between the cylinder banks, a first low-pressure turbocharger disposed adjacent an outer side of one of the cylinder banks, and a second low-pressure turbocharger disposed adjacent an outer side of the second cylinder bank. Intake and exhaust ducts connect the components of the engine and turbocharger system to and electronically controlled valves associated with the ducts permit the system to operate either in a split series mode or a low-pressure-only mode. | 07-23-2009 |
20100010728 | SYSTEM AND METHOD FOR IMPROVING EXHAUST GAS RECIRCULATION FOR A TURBOCHARGED ENGINE - A system and method for delivering EGR to an internal combustion engine is presented. The system can reduce system cost and lower system complexity. | 01-14-2010 |
20100058748 | EGR Cooler Defouling - A method to dislodge an adherent residue in an EGR cooler, the EGR cooler installed in an engine. The method comprises flowing an exhaust gas through an adherent-residue bearing surface of the EGR cooler when a temperature of the adherent-residue bearing surface is below a dewpoint temperature of the exhaust gas, enabling water vapor from the exhaust gas to condense on the adherent-residue bearing surface, heating the adherent-residue bearing surface to above the dewpoint temperature of the exhaust gas, and enabling condensed water on the adherent-residue bearing surface to evaporate. Other embodiments provide a method to recirculate an exhaust gas from an exhaust port of an engine to an intake of the engine via an EGR cooler, and a related EGR system. | 03-11-2010 |
20100065028 | AIR INLET SYSTEM FOR AN INTERNAL COMBUSTION ENGINE - An air inlet system for an internal combustion engine includes an inlet duct for furnishing air to the engine's cylinders, and a combination port formed within the inlet duct for inducting both recirculated exhaust gas and charge air into the engine. Mixing of the recirculated exhaust gas and the charge air is promoted by a flow director which is mounted at a downstream end of an EGR supply passage, as well as by a flow guide mounted upstream from the flow director, with the flow guide including an aerodynamic projection for causing charge air to move smoothly around the flow director and a swirl generator. | 03-18-2010 |
20110023839 | EGR COOLER BYPASS STRATEGY - A system and method for controlling an engine control an EGR cooler bypass valve to divert at least a portion of EGR flow around an EGR cooler when operating under cooler fouling/plugging conditions, such as during idle, off-idle, exhaust system warm up and DPF regeneration or other post injection operation with EGR gas temperature below a corresponding threshold or with EGR low-temperature coolant temperature below a corresponding threshold. The system and method reduce exhaust gases passing through the EGR cooler that contain a high concentration of unburned or partially unburned fuel when the temperature in the EGR system is lower than the fuel condensation temperature. | 02-03-2011 |
20110094482 | EXHAUST GAS RECIRCULATION SYSTEM WITH A NOx SENSOR - Various systems and methods are described for operating an engine system having a sensor coupled to an exhaust gas recirculation system in a motor vehicle. One example method comprises during a first operating condition, directing at least some exhaust gas from an exhaust of the engine through the exhaust gas recirculation system and past the sensor to an intake of the engine and, during a second operating condition, directing at least some fresh air through the exhaust gas recirculation system and past the sensor. | 04-28-2011 |
20110131975 | Hybrid High-Pressure Low-Pressure EGR System - An example system for inducting air into an engine includes a compressor and a turbine mechanically coupled to the compressor and driven by expanding engine exhaust. The system also includes a first conduit network configured to route some engine exhaust from a take-off point downstream of the turbine to a mixing point upstream of the compressor, and, a second conduit network configured to route some engine exhaust from a take-off point upstream of the turbine to a mixing point downstream of the compressor. The first and second conduit networks in the system have a shared conduit and a control valve configured to adjust an amount of engine exhaust flowing through the first conduit network and to adjust an amount of engine exhaust flowing through the second conduit network. The system also includes a flow sensor coupled in the shared conduit. | 06-09-2011 |
20110132337 | EXHAUST TREATMENT SYSTEM FOR INTERNAL COMBUSTION ENGINE - Systems and methods are provided for operating an engine exhaust system. In one example, a system comprises a first valve, and a second valve coupled to the first valve via a shaft. A first position of the shaft situates the first valve closed and the second valve open, a second position situates the second valve closed and the first valve open by a first amount, and a third position situates the second valve closed and the first valve open by a second, larger amount. | 06-09-2011 |
20110139133 | COOLED EGR SYSTEM FOR COOLANT HEATING DURING COLD ENGINE START - Various systems and method for heating an engine in a vehicle during a cold start are described. In one example, thermal efficiency of the engine is improved by heating engine coolant via a high-pressure exhaust gas recirculation (HP-EGR) system. For example, after light-off of an exhaust catalyst, exhaust gas is routed through the HP-EGR system which includes a HP-EGR cooler. Heat from the exhaust gas is then used to warm the engine coolant via the HP-EGR cooler. One or more engine operating parameters are adjusted in response to the HP-EGR entering the engine during the cold start in order to maintain combustion stability. | 06-16-2011 |
20110162360 | EGR MIXER FOR HIGH-BOOST ENGINE SYSTEMS - An EGR mixer comprises an upstream conduit section having a contracting flow area in a direction of air flow through the mixer, a downstream conduit section having an expanding flow area in the direction of air flow through the mixer, a slot formed in the downstream conduit section for admitting exhaust to the air flow, and an abrupt flow-expanding ridge disposed between the upstream and downstream conduit sections. With the EGR mixer configured in this manner, recirculated exhaust may be effectively homogenized into an intake air flow with reduced drag. | 07-07-2011 |
20110162626 | Coordination of HP and LP EGR - A method for charging an intake manifold of an engine comprises adjusting an LP EGR flow rate and an uncooled HP EGR flow rate within first limits to maintain a target dilution level in the intake manifold at steady-state. The method further comprises adjusting the LP EGR and uncooled HP EGR rates within second limits, different from the first, to maintain the target dilution level in the intake manifold during transient conditions. | 07-07-2011 |
20110239997 | COMBUSTION STABILITY ENHANCEMENT VIA INTERNAL EGR CONTROL - A method for controlling combustion in a cylinder of a turbocharged engine in which intake air is reserved upstream of the cylinder. The method comprises decreasing an internal EGR rate in the cylinder during a tip-out condition if the temperature of the intake air is above a threshold, and increasing the internal EGR rate in the cylinder during a tip-out condition if the temperature of the intake air is below the threshold. | 10-06-2011 |
20110247597 | SYSTEM AND METHOD FOR IMPROVING EXHAUST GAS RECIRCULATION FOR A TURBOCHARGED ENGINE - A system and method for delivering EGR to an internal combustion engine is presented. The system can reduce system cost and lower system complexity. | 10-13-2011 |
20110252794 | EXHAUST TREATMENT SYSTEM FOR INTERNAL COMBUSTION ENGINE - Systems and methods are provided for operating an engine exhaust system. In one example, a system comprises a first valve, and a second valve coupled to the first valve via a shaft. A first position of the shaft situates the first valve closed and the second valve open, a second position situates the second valve closed and the first valve open by a first amount, and a third position situates the second valve closed and the first valve open by a second, larger amount. | 10-20-2011 |
20110265473 | EXHAUST GAS RECIRCULATION SYSTEM - An exhaust gas recirculation (EGR) system for a vehicle is provided. The EGR system includes a turbine fluidly coupled downstream of an exhaust manifold and an EGR conduit including a first port coupled to an exhaust passage directly downstream of the turbine, an axis of the first port arrange at a non-perpendicular angle with respect to the rotation axis of the turbine and a second port coupled to an intake system. | 11-03-2011 |
20110283699 | EXHAUST GAS RECIRCULATION (EGR) SYSTEM - Various systems and methods are described for an exhaust gas recirculation (EGR) system coupled to an engine in a vehicle. One example method comprises, calculating an EGR mass flow from a difference between measurements of clean air mass flow and total mass flow, and correcting for a transient mass flow error. | 11-24-2011 |
20110290223 | COOLED EGR SYSTEM FOR COOLANT HEATING DURING COLD ENGINE START - Various systems and method for heating an engine in a vehicle during a cold start are described. In one example, thermal efficiency of the engine is improved by heating engine coolant via a high-pressure exhaust gas recirculation (HP-EGR) system. For example, after light-off of an exhaust catalyst, exhaust gas is routed through the HP-EGR system which includes a HP-EGR cooler. Heat from the exhaust gas is then used to warm the engine coolant via the HP-EGR cooler. | 12-01-2011 |
20110302917 | TWIN SCROLL TURBOCHARGER WITH EGR TAKEOFFS - Systems and methods for operating a twin scroll turbocharged engine with a junction configured to selectively control exhaust gas delivery to an exhaust gas recirculation system and a twin scroll turbine are provided. | 12-15-2011 |
20120023937 | FIXED RATE EGR SYSTEM - A method is provided for controlling EGR flow in turbocharged engine. The method comprises operating a low-pressure exhaust gas recirculation (LP-EGR) system at a fixed EGR percentage rate of fresh airflow from mid-load down to a minimum engine load, even as load changes. In this way, errors in the delivered LP-EGR rate during transient conditions may be alleviated by providing a fixed EGR percentage of fresh airflow at all engine loads within a fixed mode range. | 02-02-2012 |
20120031381 | Coordination of HP and LP EGR - A method for charging an intake manifold of an engine comprises adjusting an LP EGR flow rate and an uncooled HP EGR flow rate within first limits to maintain a target dilution level in the intake manifold at steady-state. The method further comprises adjusting the LP EGR and uncooled HP EGR rates within second limits, different from the first, to maintain the target dilution level in the intake manifold during transient conditions. | 02-09-2012 |
20120037134 | METHOD AND SYSTEM FOR EXHAUST GAS RECIRCULATION CONTROL - Methods and systems are provided for adjusting an EGR valve and one or more intake throttles responsive to the output of an intake oxygen sensor to provide a desired amount of EGR flow while maintaining engine torque. The adjustments are coordinated to improve distributed control of the EGR valves and intake throttles, and enable EGR flow even when one actuator is limited. | 02-16-2012 |
20130019594 | METHOD AND SYSTEM FOR EXHAUST GAS RECIRCULATION - Methods and systems are provided for an engine including a first turbocharger having a first compressor and a second turbocharger having a second compressor. An EGR differential between the first compressor and the second compressor may be increased under a condensation condition, and decreased under a surge condition. The EGR differential may also be decreased when a compressor outlet temperature exceeds an outlet temperature threshold. | 01-24-2013 |
20130205774 | ASYMMETRIC EXHAUST GAS RECIRCULATION SYSTEM - Systems and methods for a twin turbocharged engine with a single exhaust gas recirculation (EGR) system are disclosed. In one example approach a system is provided comprising a first turbocharger in a first intake passage with a low-pressure EGR system fluidically coupling exhaust exiting the first turbocharger to intake air entering the first turbocharger, and a second turbocharger in a second intake passage without a low-pressure EGR system fluidically coupling exhaust exiting the second turbocharger to intake air entering the second turbocharger. | 08-15-2013 |
20130220289 | INTAKE SYSTEM WITH AN INTEGRATED CHARGE AIR COOLER - An intake assembly in an engine is provided. The intake assembly includes a compressor and a plenum in fluidic communication with the compressor, the plenum having an integrated charge air cooler including a coolant inlet and a coolant outlet in fluidic communication with a coolant passage and cooling plates extending into a plenum enclosure and coupled to the coolant passage. The intake assembly further includes a throttle body coupled to the plenum. | 08-29-2013 |
20140053550 | TWIN SCROLL TURBOCHARGER WITH EGR TAKEOFFS - Systems and methods for operating a twin scroll turbocharged engine with a junction configured to selectively control exhaust gas delivery to an exhaust gas recirculation system and a twin scroll turbine are provided. | 02-27-2014 |
20140102428 | CONDENSATE ACCUMULATION MODEL FOR AN ENGINE HEAT EXCHANGER - Embodiments for controlling condensate in an engine heat exchanger are disclosed. In one example, a method for an engine comprises increasing exhaust gas recirculation (EGR) flow responsive to condensation in an EGR cooler. In this way, condensate in the EGR cooler may be controlled via modulation of EGR flow. | 04-17-2014 |
20140109846 | ENGINE COOLING FAN TO REDUCE CHARGE AIR COOLER CORROSION - Methods and systems are provided for reducing corrosion of a charge air cooler and preventing engine misfire due to condensate formation. In response to condensate forming in a charge air cooler, engine cooling fan operation is adjusted. Engine cooling fan operation may also be controlled in response to vehicle operating conditions. | 04-24-2014 |
20140109880 | CHARGE AIR COOLER (CAC) CORROSION REDUCTION UTILIZING GRILLE SHUTTERS - Methods and systems are provided for reducing corrosion of a charge air cooler and preventing engine misfire due to condensate formation. In response to a condensate forming region in a charge air cooler, a grille shutter system is adjusted, moving the condensate region to a different location in the charge air cooler. Grille shutter orientation may also be controlled in response to vehicle operating conditions and condensate-forming weather conditions. | 04-24-2014 |
20140110488 | ENGINE CONTROL COORDINATION WITH GRILLE SHUTTER ADJUSTMENT AND AMBIENT CONDITIONS - Methods and systems are provided for reducing corrosion of a charge air cooler and preventing engine misfire due to condensate formation. In response to a condensate forming region in a charge air cooler, a grille shutter system is adjusted, moving the condensate region to a different location in the charge air cooler. Grille shutter orientation may also be controlled in response to vehicle operating conditions and condensate-forming weather conditions. | 04-24-2014 |
20140120820 | CONDENSATION CONTROL IN A CHARGE AIR COOLER BY CONTROLLING CHARGE AIR COOLER TEMPERATURE - Methods and systems are provided for reducing corrosion of a charge air cooler and reducing engine misfire due to condensate formation. In response to charge air cooler outlet temperature, electric fan operation and grille shutter opening is adjusted. Electric fan operation and grille shutter opening may also be controlled in response to vehicle operating conditions. | 05-01-2014 |
20140121940 | EXHAUST-GAS REGENERATION UNDER RICH CONDITIONS TO IMPROVE FUEL ECONOMY - A method for operating a boosted gasoline engine. The method includes diluting an intake air charge of the engine to a first level of dilution when operating at a stoichiometric air-to-fuel ratio. The method also includes, in response to a condition of excessive exhaust temperature downstream of the engine, diluting the intake air charge of the engine to a second, greater level of dilution while operating at an enriched air-to-fuel ratio. | 05-01-2014 |
20140150755 | BOOSTED ENGINE CHARGE AIR COOLER CONDENSATION REDUCTION DEVICE - Methods and systems are provided for providing auxiliary heat to a charge air cooler to reduce condensate formation. A coolant valve may control the delivery of heated engine coolant to the inlet side of the charge air cooler. The coolant valve may be adjusted based on condensate formation in the charge air cooler and a temperature at the charge air cooler outlet. | 06-05-2014 |
20140165556 | ENGINE INCLUDING A WASTEGATE VALVE AND METHOD FOR OPERATION OF A TURBOCHARGER SYSTEM - A turbocharger system is described herein. The turbocharger system may include a cylinder head forming a portion of a combustion chamber and including an integrated exhaust manifold in fluidic communication with the combustion chamber and a wastegate valve positioned within the cylinder head including an inlet in fluidic communication with the integrated exhaust manifold and an outlet in fluidic communication with an outlet of a turbine positioned downstream of the integrated exhaust manifold. | 06-19-2014 |
20140190160 | METHOD AND SYSTEM FOR EXHAUST GAS RECIRCULATION - Methods and systems are provided for an engine including a first turbocharger having a first compressor and a second turbocharger having a second compressor. An EGR differential between the first compressor and the second compressor may be increased under a condensation condition, and decreased under a surge condition. The EGR differential may also be decreased when a compressor outlet temperature exceeds an outlet temperature threshold. | 07-10-2014 |
20140196703 | DEVICES AND METHODS FOR EXHAUST GAS RECIRCULATION OPERATION OF AN ENGINE - An engine is provided that includes an exhaust gas recirculation (EGR) conduit in fluidic communication with a first exhaust valve in a cylinder and an intake system, an exhaust conduit in fluidic communication with a second exhaust valve in the cylinder and an emission control device. During operation with the first valve active and the second valve deactivated, a fixed EGR level can be provided. However, during operation with the first valve deactivated and the second valve active, increased engine output can be achieved with reduced EGR without requiring additional exhaust throttling or switching valves. | 07-17-2014 |
20140202435 | LOW-PRESSURE EGR CONTROL DURING COMPRESSOR BYPASS VALVE OPERATION - A turbocharged engine system including a low-pressure exhaust gas recirculation (EGR) system and an intake oxygen sensor is described, along with methods for its operation. The system includes a compressor bypass valve arranged in a passage bypassing a turbocharger compressor, and an EGR valve arranged in an EGR system which may be adjusted to adjust an amount of exhaust gas recirculated to the engine intake. In one example method, over-dilution of an engine intake charge may be reduced by reducing EGR upon opening of the compressor bypass valve, and then increasing the EGR only after measurements from an intake oxygen sensor indicate that intake air dilution has decreased below a threshold. | 07-24-2014 |
20140219849 | BRANCH COMMUNICATION VALVE FOR A TWIN SCROLL TURBOCHARGER - Methods and systems are provided for a branch communication valve in a twin turbocharger system. A branch communication valve may be positioned adjacent to a dividing wall separating a first scroll and a second scroll of the twin turbocharger. In an open position, the branch communication valve increases fluid communication between the first scroll and the second scroll and in a closed position, the branch communication valve decreases fluid communication between the first scroll and the second scroll. | 08-07-2014 |
20140325959 | VARIABLE VALVE SYSTEM TO REDUCE CONDENSATION IN A CHARGE AIR COOLER - Methods and systems are provided for regulating air flow through a charge air cooler. In one example, an air flow regulating element may be positioned in a tank of the charge air cooler, the air flow regulating element including a cylindrical barrel valve rotatable about a rotational axis to adjust air flow through cooling tubes in the charge air cooler. A position of the barrel valve may be based on a mass air flow rate and/or a temperature at an outlet of the charge air cooler. | 11-06-2014 |
20140352668 | SYSTEMS AND METHODS FOR HEATING A PRE-COMPRESSOR DUCT TO REDUCE CONDENSATE FORMATION - Methods and systems are provided for providing auxiliary heat to a pre-compressor duct wall to reduce condensate formation. A coolant valve may control the delivery of heated engine coolant to the pre-compressor duct wall. The coolant valve may be adjusted based on condensate formation at the pre-compressor duct wall. | 12-04-2014 |
20140352670 | SYSTEM AND METHOD FOR OPERATING AN ENGINE - A method for operating an engine is disclosed. In one example, internal EGR is increased during conditions where cooled EGR is at a higher concentration during a decreasing engine load so that homogeneous compression ignition may be initiated at lower engine loads. | 12-04-2014 |
20140360461 | DEDICATED EGR CYLINDER POST COMBUSTION INJECTION - Systems and methods for increasing an amount of fuel injected into a dedicated exhaust gas recirculation (EGR) cylinder in an engine are disclosed. In one example approach, a method comprises, prior to combustion, injecting a first amount of fuel to a dedicated EGR cylinder, and after combustion and during an expansion and/or exhaust stroke, directly injecting a second amount of fuel to the dedicated EGR cylinder. | 12-11-2014 |
20140377059 | INTRODUCTION OF EXHAUST GAS RECIRCULATION AT A COMPRESSOR BLADE TRAILING EDGE - Methods and systems are provided for injecting exhaust gases from an exhaust gas recirculation system proximate to a trailing edge of a compressor wheel of a compressor. In one example, a compressor of a turbocharger may include an exhaust gas recirculation inlet volute within a casting of the compressor. The exhaust gas recirculation inlet volute may include an injection port positioned downstream of the trailing edge of the compressor wheel for injecting exhaust gases into intake air flow. | 12-25-2014 |
20150047317 | METHODS AND SYSTEMS FOR EGR CONTROL - Methods and systems are provided for using compressor recirculation flow via a venturi to enhance low pressure EGR flow. The opening of a compressor recirculation valve can be adjusted based on EGR flow demand to recirculate cooled compressed air through a venturi while generating vacuum for drawing EGR. The approach allows for concurrent EGR control and surge control. | 02-19-2015 |
20150047346 | METHODS AND SYSTEMS FOR BOOST CONTROL - Methods and systems are provided for varying a proportion of compressed air recirculated to a compressor inlet from a location downstream of the compressor and upstream of a charge air cooler and a location downstream of the charge air cooler. A temperature-controlled compressor recirculation flow is used to reduce condensation from EGR being ingested into the compressor. The temperature-controlled compressor recirculation flow is also used to address compressor surge. | 02-19-2015 |
20150047618 | METHODS AND SYSTEMS FOR EGR CONTROL - Methods and systems are provided for using compressor recirculation flow via a venturi to enhance low pressure EGR flow. The opening of a compressor recirculation valve can be adjusted based on EGR flow demand to recirculate cooled compressed air through a venturi while generating vacuum for drawing EGR. The approach allows for concurrent EGR control and surge control. | 02-19-2015 |
20150053186 | LEARNING OF EGR VALVE LIFT AND EGR VALVE FLOW TRANSFER FUNCTION - Methods and systems are provided for improving accuracy of delta pressure over valve (DPOV) based EGR flow measurement during low valve lift conditions by learning errors in EGR valve lift and/or EGR valve flow transfer function. | 02-26-2015 |
20150075502 | METHODS AND SYSTEMS FOR AN INTAKE OXYGEN SENSOR - Methods and systems are provided for adjusting a reference voltage for an intake manifold oxygen sensor based on ingestion of hydrocarbons from a fuel system canister and/or an engine crankcase. During conditions when purge or crankcase ventilation hydrocarbons are ingested in the intake aircharge, the intake oxygen sensor is transitioned from operating at a lower reference voltage to a higher reference voltage where the effects of the ingested hydrocarbons on the sensor output are nullified. An EGR dilution of the intake aircharge is estimated based on the output of the sensor at the higher reference voltage while an amount of hydrocarbons ingested is estimated based on a difference between sensor outputs at the higher and lower reference voltages. | 03-19-2015 |