Patent application number | Description | Published |
20090094721 | AUTOMATED SENSITIVITY SETTING FOR AN AUTO-DARKENING LENS IN A WELDING HELMET - There are provided systems and methods for automatic adjustment of sensitivity threshold settings in an auto-darkening lens. For example, a user may initiate an automatic sensitivity setting process by activating a user interface (e.g., a button, a switch, a slider, etc.). The automatic sensitivity setting process may proceed to gradually increase the sensitivity threshold voltage until it exceeds an optical voltage based on the ambient light. The process may then be terminated. In some embodiments, a hysteresis may be added to the sensitivity threshold voltage to prevent lens flicker. The automatic sensitivity setting process may be implemented in a digital or analog system. These automatic sensitivity setting processes and systems may save time and provide for more precise sensitivity adjustment. | 04-16-2009 |
20090298024 | WELDING TRAINING SYSTEM - A welding training system includes one or more welding operator device which provides positional feedback relevant to a quality weld. The positional feedback is analyzed and, when the positional feedback is outside of a predetermined range, a signal is provided to the welding operator. In one embodiment, tactile feedback is provided in a welding gun. | 12-03-2009 |
20130291271 | WELDING HELMET FOR DETECTING ARC DATA - A welding helmet for detecting arc data is provided. One embodiment of the welding helmet includes an arc detection system configured to detect one or more welding arcs that occur during one or more welding operations. The welding helmet also includes control circuitry configured to count a number of the one or more welding arcs detected by the arc detection system. The welding helmet includes a storage device configured to store the number of the one or more welding arcs. | 11-07-2013 |
20140134579 | SYSTEM AND DEVICE FOR WELDING TRAINING - A system and device for welding training. In one example, a welding training system includes a position detecting system configured to detect a distance between the position detecting system and objects within a field of view of the position detecting system, and to produce a map corresponding to the objects. The welding training system also includes a markers configured to be coupled to a device of the welding training system. Furthermore, the markers are configured to be detected by the position detecting system. | 05-15-2014 |
20140134580 | SYSTEM AND DEVICE FOR WELDING TRAINING - A system and device for welding training. In one example, a welding system includes a device configured to be used with the welding system. The device includes a first marker having a first shape and a first color. The welding device also includes a second marker having a second shape and a second color. The first and second colors are different or the first and second shapes are different. Further, the first and second markers are configured to be detected by a video game system, a computer accessory, or some combination thereof, to determine a position of the device, an orientation of the device, or some combination thereof. | 05-15-2014 |
20140263224 | WELDING TRAINING SYSTEMS AND DEVICES - A welding tool includes a first handle and a second handle. The welding tool also includes a torch nozzle holder configured to hold a nozzle of a welding torch therein, and to block the nozzle from extending therethrough. The welding tool includes a blade assembly positioned a predetermined distance from the torch nozzle holder. The blade assembly is configured to cut welding wire extending through the blade assembly to calibrate wire stickout from the welding torch to the predetermined distance. | 09-18-2014 |
20140272835 | WELDING TORCH FOR A WELDING TRAINING SYSTEM - A welding training system includes a welding training software having a first training mode configured to simulate a welding arc and a second training mode configured to use a live welding arc. The welding training system is configured to block welding power flow between a welding power supply and a welding torch while the welding training software is in the first training mode. The welding training system is also configured to enable the welding power to flow between the welding power supply and the welding torch while the welding training software is in the second training mode. | 09-18-2014 |
20140272836 | CALIBRATION DEVICES FOR A WELDING TRAINING SYSTEM - A welding training system includes a welding surface, a computer configured to execute a welding training software, and a calibration device. The welding training system also includes a sensor communicatively coupled to the computer and configured to sense a position of the calibration device, an orientation of the calibration device, or some combination thereof. The sensor is also configured to provide calibration data to the welding training software to calibrate a location of the welding surface relative to the sensor. The calibration data includes the position of the calibration device, the orientation of the calibration device, or some combination thereof. | 09-18-2014 |
20140272837 | MULTI-MODE SOFTWARE AND METHOD FOR A WELDING TRAINING SYSTEM - A welding training system includes a welding training software having three or more modes. The three or more modes include a live-arc mode, a simulation mode, a virtual reality mode, an augmented reality mode, or some combination thereof. The live-arc mode is configured to enable training using a live welding arc, the simulation mode is configured to enable training using a welding simulation, the virtual reality mode is configured to enable training using a virtual reality simulation, and the augmented reality mode is configured to enable training using an augmented reality simulation. | 09-18-2014 |
20140272838 | DATA STORAGE AND ANALYSIS FOR A WELDING TRAINING SYSTEM - A welding training system includes a camera configured to capture video data corresponding to a welding training operation. The welding training system also includes a storage device configured to store the video data, and to store welding parameter data corresponding to the welding training operation. The welding training system includes a welding training software configured to retrieve the video data from the storage device, to retrieve the welding parameter data from the storage device, to synchronize the video data with the welding parameter data, and to provide the synchronized video and welding parameter data to a display device. | 09-18-2014 |
20150190875 | FEEDBACK FROM A WELDING TORCH OF A WELDING SYSTEM - A method includes displaying, on a display of a welding torch, a welding parameter in relation to a predetermined threshold range for the welding parameter, a target value for the welding parameter, or some combination thereof as a position of the welding torch changes, an orientation of the welding torch changes, a movement of the welding torch changes, or some combination thereof, to enable a welding operator to perform a welding operation with the welding parameter within the predetermined threshold range, at the target value, or some combination thereof. The welding parameter is associated with the position of the welding torch, the orientation of the welding torch, the movement of the welding torch, or some combination thereof. | 07-09-2015 |
20150190876 | WELDING STAND FOR A WELDING SYSTEM - A welding system includes a motion tracking system comprising a camera having a lens. The welding system also includes a cover disposed over the lens of the camera. The cover is configured to enable infrared light to pass therethrough and to block environmental elements from contacting the lens of the camera. The cover is disposed over the lens of the camera at an angle relative to a face of the camera, and the angle is between approximately 10 and 60 degrees. | 07-09-2015 |
20150190887 | CALIBRATION TOOL AND METHOD FOR A WELDING SYSTEM - A calibration tool includes a calibration tip. The calibration tool may be for a welding training system or some other welding system. The calibration tool also includes a first marker disposed a first distance from the calibration tip and a second marker disposed a second distance from the first marker. The second distance is adjustable during calibration. | 07-09-2015 |
20150190888 | ELECTRICAL ASSEMBLIES FOR A WELDING SYSTEM - A welding system includes a protective cover selectively movable between a first position and a second position. While in the first position the protective cover is configured to block environmental elements from contacting a display, and while in the second position the protective cover is not configured to block environmental elements from contacting the display. The welding system also includes control circuitry configured to detect whether the protective cover is in the first position or the second position. | 07-09-2015 |
20150194072 | FEEDBACK FROM A WELDING TORCH OF A WELDING SYSTEM - A welding system includes a welding torch. The welding torch includes a sensor configured to detect a motion associated with the welding torch, a temperature associated with the welding torch, or some combination thereof. A display of the welding torch is activated, a determination is made that the welding torch has been involved in a high impact event, live welding using the welding torch is disabled, a software selection is made, or some combination thereof, based on the motion, the temperature, or some combination thereof. | 07-09-2015 |
20150194073 | WELDING SOFTWARE FOR DETECTION AND CONTROL OF DEVICES AND FOR ANALYSIS OF DATA - A method used in a welding system includes detecting multiple markers on a welding torch. The markers are detected using one or more cameras. The method also includes blocking live welding using the welding torch while the one or more cameras are unable to detect at least one of the multiple markers on the welding torch. | 07-09-2015 |
Patent application number | Description | Published |
20090210988 | WELDING HELMET AIR FLOW BARRIER - An air barrier that prevents entrainment of surrounding air from the welding environment into the welding helmet is provided. The barrier for the welding helmet contains a flexible curtain, front and rear edges, and means for securing the front edge of the curtain adjacent to the rear edge of the helmet. The flexible curtain may be made of fire-resistant and flexible molded material. The air barrier may be permanently secured to or removable from the welding helmet. The invention may be used in conjunction with a variety of ventilation and cooling systems, including small units that mount on or in welding helmets, as well as more elaborate blowing systems partially carried by the welder. | 08-27-2009 |
20090210989 | WELDING HELMET POSITIVE AIR PRESSURING SYSTEM AND METHOD - A method and system for controlling ventilation in a welding helmet is provided. The invention may be adapted to a wide variety of system types, and may reduce or eliminate the need for a shroud or barrier around the head and neck of the welder, of the type used in PAPR systems. The airflow system includes forward and rearward air streams, directed onto the face of the welder, onto the top of the head of the welder, and toward the back of the head of the welder. The air streams help to cool the welder, provide a fresh source of air for breathing, and create a positive pressure system that reduces or excludes entrainment of contaminated external air into the forwardly directed air flow. Certain embodiments may include streams that are filtered, split or redirected via deflectors and conduits to achieve the aforementioned goals. | 08-27-2009 |
20090231423 | VIDEO RECORDING DEVICE FOR A WELDER'S HELMET - A weld recording system mounted in or on a welding helmet is provided. The weld recording system includes a camera assembly unit, a power supply unit, a processor, and removable memory. The weld recording system interfaces with lens control circuitry, an optical sensor, a welding power supply, and a helmet position sensor. Logic is provided for the triggering and recording of video and audio signals, which are eventually stored in a file for future reference. Transmission of signals from one or more welders to a monitoring station for eventual display is presented. An image processing algorithm is provided to combine multiple images with varied exposure times into a visual image of the weld and its surroundings. | 09-17-2009 |
20090276930 | WELD CHARACTERISTIC COMMUNICATION SYSTEM FOR A WELDING MASK - Methods and systems for transmitting a torch angle and/or a torch-to-workpiece distance error to a welding operator when these parameters are outside of a preset optimal range via real time visual and/or audio cues are provided. One embodiment of the present disclosure relates to weld characteristic communication via intuitive arrays of visual indicators located on the periphery of a lens, which indicate to the welding operator the direction and severity of the torch angle error. In one embodiment, audio cues, such as pulsed or continuous tones may be used to communicate torch-to-workpiece distance to the welding operator. In certain embodiments, vertical visual indicator arrays may be used to indicate additional weld or auxiliary information, such as battery charge state, torch speed and so forth, to the welding operator. All the components of the communication system may be located in or on the welding helmet or the components may be split between the helmet and a belt pack. | 11-12-2009 |
20100223706 | WELDING HELMET AUDIO COMMUNICATION SYSTEMS AND METHODS WITH BONE CONDUCTION TRANSDUCERS - A system for welding communication that includes a welding headgear and a bone conduction transducer (BCT) disposed in or on the welding headgear is provided. The BCT facilitates communication of signals to a welding operator via bone conduction. The bone conduction facilitates the transmission of sound directly to an inner ear of the welding operator. | 09-09-2010 |
20110248864 | TIP-TO-WORK DISTANCE COMMUNICATION SYSTEM FOR A WELDING MASK - Methods and systems for transmitting a torch angle and/or a torch-to-workpiece distance error to a welding operator when these parameters are outside of a preset optimal range via real time visual and/or audio cues are provided. One embodiment of the present disclosure relates to weld characteristic communication via intuitive arrays of visual indicators located on the periphery of a lens, which indicate to the welding operator the direction and severity of the torch angle error. In one embodiment, audio cues, such as pulsed or continuous tones may be used to communicate torch-to-workpiece distance to the welding operator. In certain embodiments, vertical visual indicator arrays may be used to indicate additional weld or auxiliary information, such as battery charge state, torch speed and so forth, to the welding operator. All the components of the communication system may be located in or on the welding helmet or the components may be split between the helmet and a belt pack. | 10-13-2011 |
20130206740 | OPTICAL-BASED WELD TRAVEL SPEED SENSING SYSTEM - A travel speed sensing system includes an optical sensor configured to be coupled to a welding torch. The optical sensor is configured to sense light incident on the optical sensor, and the travel speed sensing system is configured to determine a travel speed of the welding torch, a direction of the welding torch, or both, based on the sensed light. | 08-15-2013 |
20130206741 | HELMET-INTEGRATED WELD TRAVEL SPEED SENSING SYSTEM AND METHOD - A welding system includes a first sensor associated with a welding helmet and configured to sense a parameter indicative of a position of a welding torch relative to the welding helmet. The travel speed sensing system also includes a processing system communicatively coupled to the first sensor and configured to determine a position of the welding torch relative to a workpiece based on the sensed first parameter. | 08-15-2013 |
20130208569 | SOUND-BASED WELD TRAVEL SPEED SENSING SYSTEM AND METHOD - A weld travel speed sensing system includes at least one sound sensor configured to sense a sound generated to allow determination of a position of a welding torch. The weld travel speed sensing system is configured to determine a position of a point on the welding torch based on the sensed sound. | 08-15-2013 |
20140069900 | WELDING SYSTEMS AND DEVICES HAVING A CONFIGURABLE PERSONAL COMPUTER USER INTERFACE - A welding system includes a welding power source having a user interface disposed thereon and a weld controller disposed therein and being adapted to generate a welding power output for use in a welding operation. The welding system also includes a personal computer having control circuitry disposed therein and being removably interfaced with the welding power source via a docking mechanism. When the personal computer is docked within the docking mechanism, the personal computer is enabled for receiving operator input, and the control circuitry communicates with the weld controller to coordinate control of a welding operation in accordance with the operator input. | 03-13-2014 |
20150154884 | SYSTEMS AND METHODS FOR A WELD TRAINING SYSTEM - A weld training system is provided. The weld training system includes a welding torch configured to perform a welding procedure and a mobile device coupled to the welding torch. The mobile device is configured to detect, via one or more sensors, dynamic position or orientation information of the welding torch during the welding procedure to determine one or more operating parameters of the welding procedure. The mobile device is also configured to display a welding environment based at least in part on the one or more operating parameters. | 06-04-2015 |
20150375323 | SYSTEM AND METHOD FOR MANAGING WELDING DATA - A method of managing welding data, including receiving, via a network, welding data from a data storage system, populating, via a processor, a user viewable dashboard page with one or more user input controls, receiving a user input via the user viewable dashboard page, and populating, via the processor, the user viewable dashboard page with graphical indicia representative of one or more subsets of welding data corresponding to the received user input. The welding data includes welding parameters associated with welding sessions performed by a plurality of welding operators. The user input controls include filter criteria, a search control, or any combination thereof. Each filter criterion of the filter criteria corresponds to a respective subset of the welding data. The user input includes a selection of one or more filter criteria from a user, a search string input via the search control, or any combination thereof. | 12-31-2015 |
20150375324 | SYSTEM AND METHOD OF WELDING SYSTEM OPERATOR IDENTIFICATION - A welding system including a processor configured to receive a first set of welding data of a live welding session corresponding to welding parameters, arc parameters, or any combination thereof, a memory configured to store the received first set of welding data, and an operator identification system coupled to the processor and to the memory. The operator identification system includes an input device configured to receive a first identifier input from a first operator that performs the welding session and a second identifier input from a second operator. The operator identification system is configured to determine an identity of the first operator based at least in part on the first identifier input, to verify the identity of the first operator based at least in part on the second identifier input, and to associate the received first set of welding data with the first identifier input. | 12-31-2015 |
20150375327 | SYSTEM AND METHOD FOR REMOTE WELDING TRAINING - A welding system including a helmet having one or more sensing devices configured to detect a position and an orientation of a welding torch relative to a workpiece during performance of a welding session, and a controller coupled to the one or more sensing devices and configured to receive arc parameters corresponding to the performance of the welding session. | 12-31-2015 |
20150379894 | SYSTEM AND METHOD OF MONITORING WELDING INFORMATION - A method of operating a welding system includes receiving welding data corresponding to a welding session for a weld, receiving a location selection from an operator, and displaying on a display a graphical representation of welding parameters of the welding selection corresponding to the location selection. The welding data includes welding parameters, including a work angle of a welding torch, a travel angle of the welding torch, a contact tip to work distance, a travel speed of the welding torch along a path of the weld, an aim of the welding torch, or any combination thereof. The location selection corresponds to a point along the path of the weld traversed by the welding torch. | 12-31-2015 |
20160039034 | SYSTEM AND METHOD OF MARKING A WELDING WORKPIECE - An embodiment of a system includes a marking tool configured to apply one or more markers on a first surface of a workpiece for a live welding session. The one or more markers have known geometric properties that may facilitate determination of the first surface and a weld joint. An embodiment of a method includes applying a first set of one or more markers to a first surface of a workpiece, detecting the applied first set of one or more markers with a camera, and determining, via processing circuitry coupled to the camera, at least one of the first surface of the workpiece and a weld joint based at least in part on the detected first set of one or more markers. | 02-11-2016 |
20160039053 | SYSTEM AND METHOD OF MONITORING A WELDING ENVIRONMENT - A welding system includes a first position detection system, a second position detection system independent of the first position detection system, and a controller coupled to the first and second position detection systems. The first position detection system is configured to generate a first output corresponding to a first position and a first orientation of a welding torch during a welding session for a weld. The second position detection system is configured to generate a second output corresponding to a second position and a second orientation of the welding torch during the welding session. The controller is configured to determine welding parameters during the welding session based at least in part on the first output, the second output, or any combination thereof. The welding parameters may include a work angle, a travel angle, a contact tip to work distance, a travel speed, an aim, or any combination thereof. | 02-11-2016 |