Patent application number | Description | Published |
20100266462 | Exhaust Gas Treatment Device - A flexible and substantially crack resistant intumescent, non-intumescent, or hybrid mounting mat material for use in mounting fragile structures includes at least one intumescent, non-intumescent or hybrid layer containing inorganic fibers and reinforcing layer applied to the layer. Also provided is an exhaust gas treatment device including a housing, a fragile catalyst support structure mounted within the housing, and the crack resistant mounting mat disposed in a gap between the housing and the fragile catalyst support structure. Also disclosed are methods of making a mounting mat for an exhaust gas treatment device and for making an exhaust gas treatment device incorporating the mounting mat. | 10-21-2010 |
20110097246 | Low Shear Mounting Mat for Pollution Control Devices - A mounting mat for an exhaust gas treatment device including high temperature resistant ceramic fibers containing alumina and/or high temperature resistant biosoluble inorganic fibers, organic binder which at least partially liquefies at elevated temperature prior to binder burnout, colloidal inorganic oxide and optionally intumescent material. The exhaust gas treatment device includes a housing, a fragile catalyst support structure resiliently mounted within the housing, and the mounting mat disposed in a gap between the housing and the fragile catalyst support structure. | 04-28-2011 |
20110123417 | EXHAUST GAS TREATMENT DEVICE - A device for treatment of exhaust gases includes a housing, a fragile structure resiliently mounted within the housing, and a non-intumescent mounting mat disposed in a gap between the housing and the fragile structure. The mounting mat includes a plurality of inorganic fibers that have undergone a surface treatment to increase the holding force performance of the mounting mat. Also disclosed are methods of making a mounting mat for an exhaust gas treatment device and for making an exhaust gas treatment device incorporating the mounting mat. | 05-26-2011 |
20110126499 | Multiple Layer Mat and Exhaust Gas Treatment Device - A hybrid mounting mat for mounting a catalyst support structure within a housing in an exhaust gas treatment device. The exhaust gas treatment device includes an outer housing, a fragile catalyst support structure, and a mounting mat disposed in the gap between the housing and the fragile catalyst support structure. Additionally disclosed are methods of making the hybrid mounting mat and for making an exhaust gas treatment device incorporating the mounting mat. | 06-02-2011 |
20110150715 | Multilayer Mounting Mat for Pollution Control Devices - A multilayer mounting mat for an exhaust gas treatment device including high temperature resistant inorganic fibers, optionally organic binder, and optionally intumescent material. A plurality of the mounting mat plies contain a substantial proportion of the inorganic fibers oriented in the x-y plane of the mounting mat. An exhaust gas treatment device includes a housing, a fragile catalyst support structure resiliently mounted within the housing, and the multilayer mounting mat disposed in a gap between the housing and the fragile catalyst support structure. | 06-23-2011 |
20110150717 | MOUNTING MAT FOR EXHAUST GAS TREATMENT DEVICE - A mounting mat for an exhaust gas treatment device includes a wet laid sheet of polycrystalline inorganic fibers that have been physically entangled while the wet laid sheet is still in a wet condition. The exhaust gas treatment device includes a housing, a fragile catalyst support structure resiliently mounted within the housing, and the mounting mat disposed in a gap between the housing and the fragile structure. Additionally disclosed are methods of making a mounting mat for an exhaust gas treatment device and for making an exhaust gas treatment device incorporating the mounting mat. | 06-23-2011 |
20110311403 | Use of Microspheres in an Exhaust Gas Treatment Device Mounting Mat - A mounting mat for an exhaust gas treatment device including inorganic fibers, organic binder, high temperature resistant inorganic microspheres, and optionally intumescent material. The exhaust gas treatment device includes a housing, a fragile catalyst support structure resiliently mounted within the housing, and the mounting mat disposed in a gap between the housing and the fragile catalyst support structure. | 12-22-2011 |
20110311404 | Thermally Stable Inorganic Fibers For Exhaust Gas Treatment Device Insulating Mat - An insulating mat for an exhaust gas treatment device thermally stable to at least 900° C., wherein the insulating mat contains inorganic fibers uniformly coated with a metal oxide including at least one of aluminum oxide, titanium oxide, zirconium oxide, or mixtures thereof; wherein said fibers are uniformly coated with the metal oxide by precipitating metal hydroxide corresponding to the metal oxide on the fibers, followed by converting the precipitated metal hydroxide to the metal oxide. A method of increasing the thermal stability of inorganic fibers for use in an exhaust gas treatment device insulating mat including the inorganic fibers, including uniformly coating the fibers with a metal oxide of at least one of aluminum oxide, titanium oxide, zirconium oxide or mixtures thereof by a chemical precipitation process. | 12-22-2011 |
20120121473 | Mounting mat and exhaust gas treatment device - A mounting mat for mounting a catalyst support structure within a housing in an exhaust gas treatment device. The mounting mat includes a layer of high silica content fibers and a layer of polycrystalline and/or high alumina inorganic fibers. The exhaust gas treatment device includes an outer housing, a fragile catalyst, and a mounting mat disposed in the gap between the housing and the fragile catalyst support structure. Additionally disclosed are methods of making the mounting mat and for making an exhaust gas treatment device incorporating the mounting mat. | 05-17-2012 |
20120121478 | Heated Mat and Exhaust Gas Treatment Device - A mounting mat for an exhaust gas treatment device, includes at least one layer comprising inorganic fibers and a heater in thermal communication with the layer. Also disclose is an exhaust gas treatment device comprising an outer housing, a fragile structure located in the housing and the mounting mat located between the housing and the fragile structure. A method is further disclosed for maintaining and/or increasing the temperature of a substrate of an exhaust gas treatment device comprising providing the mounting mat and transferring heat from the heater to the mounting mat in order to maintain and/or increase the temperature of the substrate and/or the exhaust gas treatment device during the battery mode of a hybrid gas/electric vehicle. | 05-17-2012 |
20130189505 | MOUNTING MAT AND EXHAUST GAS TREATMENT DEVICE - A mounting mat for an exhaust gas treatment device includes a mounting mat of inorganic fibers having a first major surface and a second major surface opposite the first major surface, wherein the first major surface has an elongation different from that of the second major surface. An exhaust gas treatment device including the mounting mat and methods for making the mounting mat and the exhaust gas treatment device are also provided. | 07-25-2013 |