Entries |
Document | Title | Date |
20080227877 | Polyolefin Foam - A polyolefin foam capable of absorbing high amounts of liquid comprises 30 to 94 wt % of a foamable polyolefin and 6 to 70 wt % of a particulate solid material. | 09-18-2008 |
20080242752 | Polystyrene foams incorporating nanographite and HFC-134 - Polymeric foam and polymeric foam products that contain a foamable polymer material, nanographite, and 1,1,2,2-tetrafluoroethane (HFC-134) are provided. Preferably, the foamable polymer material is an alkenyl aromatic polymer material. The foam is free of other conventional blowing agents typically utilized in preparing a foamed product. The nanographite is not chemically or surface modified and is preferably compounded in a polyethylene methyl acrylate copolymer (EMA), which is used both as a medium and a carrier for the nanographite. The nanographite may be compounded in the polymer in an amount up to 60% loading. In addition, the nanographite acts as a nucleating agent, R-value enhancer, infrared attenuating agent, lubricant, UV absorber, and process aid. The inventive foam composition produces extruded foams that have R-values that are equal to or better than conventional extruded foams produced with 1-chloro-1,1-difluoroethane (HCFC-142b). The foamed products are desirably made by a conventional extrusion process. | 10-02-2008 |
20080287560 | Polymer foams containing multi-functional layered nano-graphite - This invention relates to foam insulating products, particularly extruded polystyrene foam, containing nano-graphite as a process additive for improving the physical properties of foam products. | 11-20-2008 |
20090048359 | Compositions for compounding, extrusion and melt processing of foamable and cellular fluoropolymers - The disclosure provides a composition or set of compositions and methods for producing cellular foamable, foamed, or blown perfluoropolymers or fluoropolymers and other thermoplastics to create products including a lower cost communications cable, conductor separator, conductor support-separator, jacketing, tape, wire insulation and in some cases a conduit tube as individual components or combined configurations that exhibit improved electrical, flammability and optical properties. The composition of the invention can be is chemically foamable yielding homogeneous foamed insulating structures which excel simultaneously in providing excellent insulating properties on metal wires or optical fibers, outstanding processing parameters for high speed cable manufacture and high performance ratings on flammability, smoke generation and fuel load. Specifically, the foamable perfluoropolymer cellular insulation composition comprises blending or individually utilizing; a selected perfluoropolymer in combination with magnesium carbonate, calcium carbonate and Aclyn® wax; a second composition comprising the first composition and an additional selected one or more perfluoropolymers; a third composition comprising; talc and the selected one or more perfluoropolymers; a fourth composition comprising; the second composition, the third composition and the selected one or more perfluoropolymers. A single compounded pellet or product resulting in cellular foams obtained from melt processing the pellets has also been realized by providing the melt combination of only talc and a perfluoropolymer. The present invention includes a foamable perfluoropolymer composition comprising at least one melt-processible per(halo)fluoropolymer; and a blowing agent comprising an effective amount of magnesium carbonate; and
| 02-19-2009 |
20090054541 | To enhance the thermal insulation of polymeric foam by reducing cell anisotropic ratio and the method for production thereof - This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio. | 02-26-2009 |
20090062410 | METHOD OF FORMING EXTRUDED POLYSTYRENE FOAMS AND THE PRODUCTS MADE THEREFROM - The invention a method of forming complex shape of styrenic polymer foams in which a pressing surface is created, for example, by planing/machining a layer of an as formed extruded styrenic polymer plank, contacting said plank with a contoured die face and pressing the foam to form the complex shape. | 03-05-2009 |
20090131545 | Process for producing extruded foam of polyhydroxyalkanoate resin and extruded foam obtained by the process - An extruded foam excelling in environmental friendliness and having biodegradability; and a stable process for producing the same. There is provided a process for producing an extruded foam of P3HA resin, characterized by melt-kneading a copolymer (poly(3-hydroxyalkanoate), P3HA) having at least one type of repeating unit of the formula: —O—CHR—CH | 05-21-2009 |
20090149561 | EXTRUDED POLYMER FOAMS CONTAINING BROMINATED 2-OXO-1,3,2-DIOXAPHOSPHORINANE COMPOUNDS AS FLAME RETARDANT ADDITIVES - Extruded polymer foams are prepared using 5,5-bis(bromomethyl)-2-oxo-1,3,2-dioxaphosphorinane or brominated 2-oxo-1,3,2-dioxaphosphorinane compounds. The brominated FR additives unexpectedly are stable at the extrusion temperatures, and provide excellent flame retardancy to the foams. | 06-11-2009 |
20090163610 | CONTINUOUS PROCESS FOR MAKING POLYETHERIMIDE FOAM MATERIALS AND ARTICLES MADE THEREFROM - A continuous process of making polyetherimide foam materials and articles that include these foam materials. The continuous process is a foam extrusion process that uses selected blowing agents, equipment design and processing conditions to continuously produce extruded foam with a substantially uniform cell size in a wide range of cell densities. Subsequent heating may be used in certain embodiments to remove any residual components from the foam, such as any blowing agents or nucleating agents. Due to the greater densities as well as the characteristics inherent in polyetherimide articles, the resulting foam materials are suitable for a much broader range of applications. The continuous process provides a more cost effective product while also avoiding the use of Freon and/or other agents potentially harmful to the environment. | 06-25-2009 |
20090176901 | Process for the production of a moulding composed of foamed polytetrafluoroethylene - A process for the production of a moulding composed of foamed polytetrafluoroethylene by means of an extruder, includes introducing a foaming agent, which brings about foaming, into the polytetrafluoro-ethylene, where the extruder used includes a commercially available extruder, to which a thermoplastically processable, fusible polytetrafluoroethylene is fed, the polytetrafluoroethylene is fed to the extruder together with a foaming agent which has chemical action and which has a decomposition temperature of at least 320° C., and after its discharge from the extruder, the moulding is drawn off in the direction of production without any further measures relating to the foaming procedure. | 07-09-2009 |
20090176902 | POLYPROPYLENE FOAM - The present technology relates to a foam comprising a polypropylene material. The polypropylene material is produced in the presence of a metallocene catalyst, and the foam and/or the polypropylene has a branching index g′ of less than 1.00 and a strain hardening index (SHI@1 s | 07-09-2009 |
20090326084 | RECOVERY OF CELLULAR PLASTIC MATERIAL - The invention relates to e new environmentally friendly process in which cellular foamed polymer particles selected from the group consisting of cross-linked PVC rigid foam, polyurethane, polyester, polyether and polystyrene are recycled and reused in new extruded acoustics products together with other plastic components. | 12-31-2009 |
20100099783 | ALKENYL AROMATIC FOAM WITH LOW SOLUBILITY HYDROFLUOROCARBON - Prepare a closed-cell alkenyl aromatic polymer foam by an extrusion process using a blowing agent composition that contains at least 30 weight-percent of the chlorine-free hydrofluorocarbon blowing agent such that the foam has a density of 48 kilograms per cubic meter or less, contains more than 50 weight-percent styrene-acrylonitrile copolymer based on total polymer weight and at least eight weight-percent of a chlorine-free hydrofluorocarbon blowing agent that has a lower solubility in polystyrene than 1,1,2,2-tetrafluoroethane (HFC-134). | 04-22-2010 |
20100179236 | CLOSED-CELL FOAM WITH LARGE CELL SIZE AND HIGH FILLER CONTENT - Prepare an extruded polymeric polymer foam containing one or more thermoplastic alkenyl-aromatic polymer and one or more filler, the one or more thermoplastic alkenyl-aromatic polymer accounting for 70 weight-percent or more of all polymer components in the polymer foam, containing less than 20 weight-percent covalently bound halogen based on halogenated polymer weight and having a water solubility at 130 degrees Celsius and 101 kilopascals that is greater than 0.09 moles per kilogram of polymer and having a plurality of cells defined therein wherein the polymer foam is closed-celled, 0.5 wt % or more filler, an average cell size of 0.15 millimeters or more, a density of less than 64 kilograms per cubic meter and a unimodal cell size distribution using a blowing agent containing water at a concentration up to the water solubility of the one or more thermoplastic alkenyl-aromatic polymer. | 07-15-2010 |
20100204351 | PHENOLIC NOVOLAC FOAMS AND COMPOSITIONS FOR PREPARING THEM - A foamable novolac phenolic resin composition suitable for preparing phenolic foams that are free of corrosive acid catalysts and excess aldehydes. The composition comprises a novolac resin, an oxazolidine hardener, and a blowing agent. | 08-12-2010 |
20100273903 | HEAT-FOAMABLE SHEET, PRODUCING METHOD THEREFOR, AND FOAM FILLING MEMBER - The present invention provides a heat-foamable sheet that foams uniformly and omnidirectionally, a method for producing the heat-foamable sheet, and a foam filling member including the heat-foamable sheet. A heat-foamable sheet having a horizontal to vertical ratio of 1.5 or less when heated at 160° C. for 20 minutes is obtained by a method for producing a heat-foamable sheet including: an extrusion step of extruding a heat-foamable material containing a polymer and a foaming agent into an isotropy-containing shape including an isotropic portion of a generally arc shape; and a sheet-forming step of forming the heat-foamable material that is extruded in the extrusion step into a sheet shape. | 10-28-2010 |
20100273904 | PROCESS FOR PRODUCING POLYPROPYLENE RESIN FOAM - Disclosed is a process for producing a polypropylene-based resin foam by subjecting a linear polypropylene-based resin, which has a melt tension at 230° C. of from 5 to 30 g and satisfies the below-described formula (1) in which MFR stands for a melt flow rate of the linear polypropylene-based resin at 230° C. and MT stands for the melt tension at 230° C., to melt extrusion through an extruder while injecting carbon dioxide into the resulting molten resin to foam the molten resin. The process includes subjecting the extruder to temperature control such that the extruder has a temperature of from 200 to 240° C. at a position of a cylinder barrel thereof, where the carbon dioxide is to be introduced, and the cylinder barrel has a temperature of from 175 to 190° C. at a position before the foaming; and then discharging the molten resin into atmospheric pressure with a discharge rate of the molten resin per opening area of a die being controlled to give a resin pressure of from 5 to 20 MPa at a position immediately proximal to an opening of the die, thereby foaming the molten resin. The process of the present invention can provide a polypropylene-based resin foam having a high expansion ratio, uniformly dispersed foam cells and a good surface appearance. | 10-28-2010 |
20100311853 | MICROCELLULAR FOAM OF THERMOPLASTIC RESIN PREPARED WITH DIE HAVING IMPROVED COOLING PROPERTY AND METHOD FOR PREPARING THE SAME - The present invention relates to a microcellular foam of a thermoplastic resin and a method for preparing the same, and more particularly to a microcellular foam comprising a skin layer having a porosity of below 5% and a core layer having a porosity of at least 5%, wherein the thickness of the skin layer accounts for 5 to 50% of the entire foam, and a method for preparing the same. The microcellular foam of the present invention is advantageous in that it has a thicker skin layer and smaller and uniform micropores in the core layer, compared with conventional microcellular foams, while having mechanical properties comparable to those of conventional non-foamed sheets. | 12-09-2010 |
20100317754 | METHOD OF MAKING WINDOW COVERING - A window covering has at least an element made of polyethylene terephthalate mixed with a filler, wherein the polyethylene terephthalate has a melt strength greater than 500 Pa·s, and a ratio of the filler is between 2% and 40% by weight, and the polyethylene terephthalate is mixed with the filler in an environment with the temperature between 200 and 350. The mixture is put into an extruder for extrusion to have a long member, and then the long member is cooled for solidification and is cut to make the window covering element. The element of the window covering has a well rigidity, heat resistant, and light fastness property, and most of all, it is recyclable. | 12-16-2010 |
20100331433 | Porous Carbon-Containing Compounds As Water Carriers And Cell Size Controlling Agents For Polymeric Foams - Polymeric foam and polymeric foam products that contain a foamable polymer material, at least one blowing agent, activated carbon, and water are provided. The activated carbon acts as both a water absorbent and carrier for the water. The activated carbon is able to control and increase cell size even in the presence of carbon dioxide, HFCs, and/or infrared attenuating agents. Additionally, the activated carbon permits a desired amount of water to be introduced into the polymer melt. By controlling the amount of activated carbon and its water content during an extrusion process, a broad range of cell sizes can be obtained in the extruded product. In exemplary embodiments, the activated carbon is added to a primary extruder and water is directly injected into a secondary extruder. Alternatively, the activated carbon is compounded with a polymer resin, pre-hydrated by conditioning or steam impregnation, and added to a primary or secondary extruder. | 12-30-2010 |
20110021650 | EXTRUDED POLYPROPYLENE RESIN FOAM AND PROCESS FOR PRODUCING THE SAME - An extruded polypropylene type resin foam having a high expansion ratio of at least 15 times and a closed cell ratio of at least 70% and excellent in the heat insulation property, and its production process, are provided. | 01-27-2011 |
20110021651 | FIREPROOF FOAM COMPOSITIONS - The invention relates to a method for making a fireproof polymer foam, and to a fireproof polymer foam containing a mixture of a polymer composition containing one or more optionally-substituted, sequenced or random, thermoplastic and/or elastomer homopolymers, copolymers or mixtures thereof, from 0.05 to 10 wt %, preferably from 0.5 to 5 wt %, relative to the mixture, of carbon nanotubes, and from 0.05 to 15 wt %, preferably from 0.5 to 10 wt %, relative to the mixture, of red phosphorus. | 01-27-2011 |
20110028577 | POSITIVE SKEW STYRENE-ACRYLONITRILE COPOLYMER FOAM - Prepare a polymeric foam from a foamable polymer composition containing a thermoplastic polymer composition and a blowing agent wherein 75 percent or more by weight of all non-halogenated polymers in the foamable polymer composition is a styrene-acrylonitrile copolymer composition having a polymerized acrylonitrile content distribution with a positive skew in a copolymerized AN content distribution and a positive percent difference between the mean and the median copolymerized AN content distribution. | 02-03-2011 |
20110039962 | Extruded foams made with polylactides that have high molecular weights and high intrinsic viscosities - This invention provides an economical process for extruding a PLA resin into a low density foam with a high closed cell content. Excellent quality, low density foam is produced easily and reproducibly. The PLA resin in the foam has a weight average molecular weight of at least 500,000 and an intrinsic viscosity of at least 1.4 deciliters/gram. | 02-17-2011 |
20110082223 | EXTRUDED POLYSTYRENE FOAM WITH BROAD COMONOMER CONTENT DISTRIBUTION - Prepare an extruded polymeric foam using a thermoplastic polymer composition of styrene-acrylonitrile copolymer having a copolymerized acrylonitrile comonomer content of 20 weight-percent or less, a mean acrylonitrile comonomer content that exceeds its median acrylonitrile comonomer content and an average copolymerized acrylonitrile comonomer distribution having a breadth at half-height that is greater than 2.5 weight-percent as measured at half peak height of a copolymerized acrylonitrile comonomer distribution curve for the styrene-acrylonitrile copolymer. | 04-07-2011 |
20110144221 | Extruded Polystyrene Foam Containing Propylene Carbonate, Ethylene Carbonate or Butylene Carbonate as a Process Aids - Polymeric foam and polymeric foam products that contain a foamable polymer material, at least one hydrofluorocarbon (HFC) blowing agent, an infrared attenuating agent such as nanographite, and propylene carbonate, ethylene carbonate, or butylene carbonate as a process additive are provided. In one or more embodiments, the HFC blowing agent is 1,1-difluoroethane (HFC-152a), 1,1,1,2-tetrafluoroethane (HFC-134a), or a combination of 1,1-difluoroethane (HFC-152a) and 1,1,1,2-tetrafluoroethane (HFC-134a). The propylene carbonate, ethylene carbonate, or butylene carbonate acts as a cell enlarger to increase the average cell size of the foamed product, as a process aid, as a plasticizer, and lowers the die pressure. The inventive foam composition produces extruded foams that have insulation values (R-values) that are equal to or better than conventional extruded, closed cell foams produced with 1-chloro-1,1-difluoroethane (HCFC-142b). In exemplary embodiments, less than 4% of the cells are open cells. A method of forming an extruded foam product is also provided. | 06-16-2011 |
20110152391 | EXPANDED STYRENIC POLYMERS CONTAINING AROMATIC PHOSPHONATE FR ADDITIVES - Expanded styrenic polymers contain 1 to 20% by weight of one or more aromatic polyphosphonate compounds corresponding to the following structure I: wherein a and b are each from 0 to 6, with a+b being from 2 to 6, each R is independently hydrogen, unsubstituted or inertly substituted alkyl having up to 6 carbon atoms, —NO | 06-23-2011 |
20110178193 | PROCESS FOR PRODUCING ETHYLENE/TETRAFLUOROETHYLENE COPOLYMER POROUS MATERIAL, AND ETHYLENE/TETRAFLUOROETHYLENE COPOLYMER POROUS MATERIAL - To provide a method for easily producing an ethylene/tetrafluoroethylene copolymer porous material having excellent chemical resistance and filtration performance and has a high heat resistance, within a wide range of the porosity, and an ethylene/tetrafluoroethylene copolymer porous material obtained by such a process. | 07-21-2011 |
20110224318 | Compositions for Compounding, Extrusion and Melt Processing of Foamable and Cellular Fluoropolymers - The present invention relates generally to the use of talc as a chemical foaming agent in perfluoropolymers to form foamable and foamed compositions. For example, in one aspect, a foamable composition is disclosed, which comprises (i) one or more base perfluoropolymers comprising at least 50 percent by weight of the composition, and (ii) talc blended with the one or more base perfluoropolymers, where the talc comprises 3 percent to about 15 percent by weight of the composition. Each of the perfluoropolymers is selected from the group consisting of tetrafluoroethylene/perfluoromethylvinyl ether copolymer (MFA), hexafluoropropylene/tetrafluoroethylene copolymer (FEP) and perfluoroalkoxy (PFA) and any blend thereof, where hydrogen-containing fluoropolymers are absent from the composition. The one or more base perfluoropolymers are melt-processable at one or more elevated processing temperatures of at least about 600° F. at which the talc functions as a chemical foaming agent for extrusion or mold processing of the composition into a foamed article having uniform cell structures. | 09-15-2011 |
20110275729 | PROCESS FOR CONTROLLED DEGRADATION OF POLYHYDROXYALKANOATES AND PRODUCTS OBTAINABLE THEREFROM - The present invention relates to a process for producing polyhydroxyalkanoate oligomers and/or polymers of reduced molecular weight, which comprises reacting at least one polyhydroxyalkanoate (PHA) with at least one carbonate salt at a temperature of from 50° C. to 300° C., preferably from 120° C. to 200° C. The above reaction allows a controlled degradation of the PHA chains which yields oligomers and/or polymers having a controlled molecular weight, which can be modulated in view of the specific application for which the oligomers and/or polymers are intended. Moreover, during the reaction carbon dioxide evolves which produces a foamed material which can be easily processed on an industrial scale. Additionally, the above oligomers and/or polymers, having an end-group bearing a double bond C═C, particularly a crotonate end-group for PHB, can be subjected to subsequent modifications to obtain a wide variety of functional end-groups, for instance carboxyl, carboxylate, hydroxyl, dihydroxyl, oxirane ring, halogen atom. Moreover, the low molecular weight PHAs may be used in the area of controlled delivery systems in agro-chemistry, in the cosmetic industry, in medicine in the form of nano- or microspheres, in household products and in coating systems. | 11-10-2011 |
20110306690 | FOAMED POLYESTER EXTRUSION PROCESS AND EQUIPMENT WHICH CAN BE USED IN PLANTS FOR PRODUCING SHEETS, BOARDS OR TUBES OF FOAMED POLYESTER - A foamed polyester extrusion process and equipment can be used in plants for producing sheets, boards or tubes of foamed polyester, preferably of the type operating continuously which has a thermoregulated frame provided with a feeding inlet of pure and/or recycled polyester material inside the frame. Two co-rotating screws are arranged inside the frame, the co-rotating screws defining, with the internal walls of the frame, a first degassing zone interposed between a feeding zone placed at the feeding inlet and a first tight zone. A second degassing zone is placed downstream from the first degassing zone and is separated from the latter through the first tight zone. A foaming agent inlet zone is placed downstream from the second degassing zone and is separated from the latter through a second tight zone and a pumping end zone of the melted material is placed downstream from the foaming agent inlet zone. The first degassing zone has a first vent placed at a first segment of the first degassing zone adjacent to the first tight zone, wherein the first degassing zone is adapted to carry out a forced atmospheric degassing at a temperature lower than the melting point of a treated polyester material, and the second degassing zone is adapted to carry out a vacuum degassing at a temperature equal to or greater than the melting point of the treated polyester material. | 12-15-2011 |
20110306691 | Foamed Articles Exhibiting Improved Thermal Properties - Cellular and multi-cellular polystyrene and polystyrenic foams and methods of forming such foams are disclosed. The foams include an expanded polystyrene formed from expansion of an expandable polystyrene including an adsorbent comprising alumina, wherein the multi-cellular polystyrene exhibits a multi-cellular size distribution. The process for forming a foamed article includes providing a formed styrenic polymer and contacting the formed styrenic polymer with a first blowing agent and an adsorbent comprising alumina to form extrusion polystyrene. The process further includes forming the extrusion styrenic polymer into an expanded styrenic polymer and forming the expanded styrenic polymer into a foamed article. | 12-15-2011 |
20110313068 | EXTRUDED POLYMER FOAMS CONTAINING ESTERS OF A SUGAR AND A BROMINATED FATTY ACID AS A FLAME RETARDANT ADDITIVE - An ester of a sugar and a brominated fatty acid is a useful FR additive for combustible polymers. The brominated FR additives unexpectedly are stable at the extrusion temperatures, and provide excellent flame retardancy to the combustible polymers. | 12-22-2011 |
20110313069 | FLAME-RETARDED FOAMABLE STYRENE-BASED RESIN COMPOSITIONS - In a flame-retarded foamable styrene-based resin composition comprising a bromine-containing flame retardant, the flame retardant is a mixture of (a) an organic bromine-containing compound having a 2,3-dibromopropyl group or an organic bromine-containing compound having a bromine content of greater than 60 wt % in which all bromine atoms are attached to a benzene ring, and (b) an organic bromine compound having a 2,3-dibromo-2-alkylpropyl group. The composition comprises this mixture in amount from 0.5 to 10 parts by weight per 100 parts by weight of the styrene-based resin. The composition exhibits high flame retardant and heat stabilizing effects yet allowing recycling. | 12-22-2011 |
20120004333 | EXTRUDED POLYMER FOAM PROCESS WITH STAGED FORMING - Prepare an extruded polymeric foam by extruding a foamable polymer composition through a foaming die and allowing the foamable polymer composition to expand into a polymer foam as it travels through and is constrained in its thickness dimension by at least two constraining sections, the first having opposing essentially parallel forming plates and the second constraining section having forming plates spaced further apart than the first constraining section. | 01-05-2012 |
20120010308 | PRODUCTION METHOD OF FOAMED ELECTRIC WIRE - The present invention discloses a production method of a foamed electric wire, whereby a foamed electric wire is obtained via a foamed insulation layer formation step of forming a foamed insulation layer on a conductor, wherein the foamed insulation layer formation step includes: a step of introducing a base resin into an extruding machine, a step of introducing a foaming agent into the extruding machine, and a step of extruding a mixture containing the base resin and the foaming agent from the extruding machine and forming the foamed insulation layer on the conductor, and wherein the resin contained in the mixture has a shear stress of 0.40 to 0.80 Mpa, and the base resin is a propylene-based resin. | 01-12-2012 |
20120035285 | POLYOLEFIN POROUS FILM, METHOD FOR PRODUCING THE SAME AND APPARATUS FOR PRODUCING THE SAME - The present invention relates to a method for producing a polyolefin porous film, the method including the steps of: (a) melt-kneading a solution containing a polyolefin having a weight average molecular weight of 500,000 or more and a solvent to obtain a kneaded product; (b) extruding and cooling the kneaded product to obtain a gel-like molded product; (c) drawing the gel-like molded product to obtain a drawn sheet; (d) removing the solvent from the drawn sheet, followed by drying to obtain a film in which fine pores are formed; (e) conducting heat treatment, while fixing the film in both directions of a MD and a TD thereof and drawing the film at a draw ratio of exceeding 0% to less than 0.1% in at least one direction of the MD and the TD thereof; and (f) conducting heat treatment while decreasing a width of the film in at least one direction of the MD and the TD of the film. | 02-09-2012 |
20120101174 | METHOD FOR FORMING A SHAPED FOAM ARTICLE - The invention relates to an improved method of cold forming a shaped foam article having a shape with a high degree of draft with improved surface aesthetics, specifically reduced surface cracking and articles made therefrom. The improvement is using a mold with a reduced-slip cavity surface, preferably a textured cavity surface. | 04-26-2012 |
20120172466 | Extrusion of a Foamable Fluoropolymer - A process for making an extruded foamable composition is disclosed where the foamable composition includes a partially-crystalline melt processible perfluoropolymer and a foam nucleating package. The process makes a foamed product having uniform foam cell size at high speeds without loss of product quality. | 07-05-2012 |
20120178837 | HIGH MELT STRENGTH POLYESTERS FOR FOAM APPLICATIONS - The present invention relates to a branched polyethylene terephthalate-co-isophthalate for use in the manufacture of foamed articles. The branched polyethylene terephthalate-co-isophthalate can be characterized by a composition comprising i) a polyethylene terephthalate-co-isophthalate comprising from about 5 to about 15 weight % of an isophthalic acid, and ii) a branching agent comonomer, wherein the branching agent comonomer is a polyhydric alcohol having functionality of 3 or more and the polyhydric alcohol is present in an amount of from 0.005 to about 0.01 equivalents per mole of total diacids. Other embodiments of the present invention include foamed articles produced from these compositions and processes to produce these compositions and the foamed articles. | 07-12-2012 |
20120214886 | EXTRUDED PROPYLENE RESIN FOAM AND PROCESS FOR PRODUCTION THEREOF - Extruded propylene-based resin foam according to the present invention is formed by extrusion-foaming a propylene-based resin, and the extruded propylene-based resin foam has a closed cell content of less than 40% and an expansion ratio of 10 or more. Since the extruded propylene-based resin foam has an open-cell structure in which a cell-broken state is formed at a desired level and has a high expansion ratio, each cell in the foam has a sound absorption performance, such that the extruded foam is excellent in sound absorption performance. | 08-23-2012 |
20120232175 | PET FOAM ARTICLES AND RELATED METHODS - PET foam articles and methods of forming the same are described herein. Processing conditions may be controlled to form PET foam sheets having desirable characteristics. | 09-13-2012 |
20120252913 | LIQUID FORMULATION - A formulation for foaming a thermoplastic polymer, for example PVC, comprises a carrier, exothermic and endothermic chemical blowing agents and 1 wt %, preferably less than 0.2 wt % of water. The liquid formulation can readily be used for foaming PVC and other thermoplastics. | 10-04-2012 |
20120264836 | EXPANDABLE THERMOPLASTIC NANOCOMPOSITE POLYMERIC COMPOSITIONS WITH AN IMPROVED THERMAL INSULATION CAPACITY - Nanocomposite compositions based on expandable thermoplastic polymers which comprise: a) a polymeric matrix produced by the polymerization of a base comprising one or more polymerizable monomers; b) 1-10% by weight, calculated with respect to the polymer (a), of an expanding agent englobed in the polymeric matrix; c) 0.004-15% by weight, calculated with respect to the polymer (a), of an athermanous filler comprising nano-scaled graphene plates with a thickness (orthogonal to the graphene sheet) not greater than 150 nm, an average dimension (length, width, or diameter) not greater than 10 micrometers and a surface area>50 m2/g. | 10-18-2012 |
20130030066 | POLYMERIC FLAME RETARDANT - The invention relates to a polymer composition containing
| 01-31-2013 |
20130072584 | METHOD OF FORMULATING LOW GRAVITY SPONGE RUBBER FOR AUTOMOTIVE WEATHERSTRIPS - The invention relates to automotive weatherstrip material. More specifically, the invention utilizes thermo-expandable microspheres in the sponge bulb member of the weatherstrip to produce a microcellular structure which provides a lower weight weatherstrip material with improved surface appearance and comparable stiffness to known materials for use in the automotive industry, and exhibiting a blown specific gravity of less than about 0.60 g/cc. | 03-21-2013 |
20130203877 | POLYLACTIC ACID COMPOSITION, FOAM MOLDED ARTICLE THEREOF AND METHOD OF PRODUCING THE SAME - An object of the present invention is to inexpensively provide a method and device of producing a high viscosity polylactic acid composition, which composition is appropriate for foam molding having a high expansion ratio and is stable, and a foam molded article having a high expansion ratio formed of said high viscosity polylactic acid composition. A method of producing a polylactic acid foam molded article of the present invention which can achieve the above-described object is characterized by comprising a step of mechanically grinding a polylactic acid composition by applying a shear force, using a device equipped with an injection molding machine (B) or an extrusion molding machine (G), an orifice portion (S) and a foaming mold (P), in a foaming gas atmosphere in the orifice portion (S). The above-described polylactic acid composition is obtained by mechanically grinding polylactic acid, which polylactic acid is cross-linked by polyisocyanate, by applying a shear force in an inert gas atmosphere, said polylactic acid composition obtained by the grinding being characterized by having an MI value of 0.05 or more and 5 or less, which MI value is measured at 190° C. under a load of 21.6 kg in accordance with JIS K7210 (ISO 1133) (FIG. | 08-08-2013 |
20130210944 | Expandable Functional TFE Copolymer Fine Powder, the Expandable Functional Produdcts Obtained Therefrom and Reaction of the Expanded Products - A functional TFE copolymer fine powder is described, wherein the TFE copolymer is a polymer of TFE and at least one functional comonomer, and wherein the TFE copolymer has functional groups that are pendant to the polymer chain. The functional TFE copolymer fine powder resin is paste extrudable and expandable. Methods for making the functional TFE copolymer are also described. The expanded functional TFE copolymer material may be post-reacted after expansion. | 08-15-2013 |
20130245142 | METHOD FOR PRODUCING EXTRUDED POLYSTYRENE RESIN HEAT-INSULATING FOAM BOARD - A method for producing an extruded heat-insulating foam board having a thickness of 10 to 150 mm, an apparent density of 20 to 50 kg/m | 09-19-2013 |
20130274359 | CONTINUOUS METHOD FOR PRODUCING SOLID, HOLLOW OR OPEN PROFILES - Disclosed herein is a method for producing a polystyrene foam. The polystyrene is dosed with a gas and the polystyrene and gas are mixed in an extruder in order to obtain a homogenous mixture. The homogeneous mixture is cooled as it travels through the extruder and is then extruded from the die at a pressure of less than 7 MPa to form a foam with a smooth skin. | 10-17-2013 |
20130303641 | MULTIFUNCTIONAL BIOCOMPOSITE ADDITIVE COMPOSITIONS AND METHODS - Biocomposite compositions and compositions, which include dried distillers solubles, and which can be used in making biocomposite compositions are described. Methods for preparing the compositions are also described. | 11-14-2013 |
20140080933 | FOAMED RESIN MOLDED ARTICLE, FOAM INSULATED WIRE, CABLE AND METHOD OF MANUFACTURING FOAMED RESIN MOLDED ARTICLE - A foamed resin molded article that is obtained by kneading and foaming a pellet including one or more fluorine resins and a chemical foaming agent in an extrusion molding process. The pellet is formed by mixing powder of the one or more fluorine resins and powder of the chemical foaming agent without heating and melting, and solidifying and molding. A method of manufacturing a foamed resin molded article includes making pellets including one or more fluorine resins and a chemical foaming agent, and kneading and foaming the pellets in an extrusion molding process. | 03-20-2014 |
20140187656 | METHOD OF MANUFACTURING POLYSTYRENE FOAM WITH POLYMER PROCESSING ADDITIVES - Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly CO | 07-03-2014 |
20140187657 | METHOD OF MANUFACTURING POLYSTYRENE FOAM WITH POLYMER PROCESSING ADDITIVES - Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly CO | 07-03-2014 |
20140221512 | CONTINUOUS PROCESS FOR EXTRUDING NANOPOROUS FOAM - Prepare a polymeric nanofoam using a continuous extrusion process by providing a polymer melt of a polymer composition in an extruder, introducing carbon dioxide to a concentration above the solubility in the polymer melt, cooling the polymer melt without increasing the pressure to achieve conditions where all of the carbon dioxide is soluble in the polymer composition and then extruding the polymer composition and carbon dioxide mixture through an extrusion die so as to experience a pressure drop of at least five MegaPascals at a rate of at least ten MegaPascals per second and allowing the polymer composition to expand into a polymeric nanofoam. | 08-07-2014 |
20140296359 | ISOCYANATE FREE POLYMERS AND METHODS OF THEIR PRODUCTION - The invention relates to novel methods for producing isocyanate-free synthetic materials, such as plastics, polymers and/or modified polyurethanes, comprising melt extrusion processing of combinations of thermoplastic polyurethane and nanoclays. | 10-02-2014 |
20140316020 | PROCESSING AIDS FOR USE IN MANUFACTURING EXTRUDED POLYSTYRENE FOAMS USING LOW GLOBAL WARMING POTENTIAL BLOWING AGENTS - A foamable polymeric mixture is provided that includes a polymer composition and at least one blowing agent. The blowing agent may comprise any blowing agents known not to deplete the ozone or increase the prevalence of global warming, such as CO | 10-23-2014 |
20150031780 | METHOD FOR PREPARING MICROPOROUS POLYOLEFIN FILM BY THERMALLY-INDUCED PHASE SEPARATION METHOD - The present invention discloses a method for preparing a microporous polyolefin film comprising: a step of injecting a composition comprising polyolefin 30 to 60 wt % and a diluent, which can make liquid-liquid phase separation with the polyolefin thermodynamically 40 to 70 wt %, into an extruding machine, and melting and kneading thereof to prepare a single phase melt; and a step of extruding the melt while conducting liquid-liquid phase separation by passing through a section having the temperature below the liquid-liquid phase separation temperature and forming thereof in the form of a sheet, and a microporous polyolefin film prepared according to the method. | 01-29-2015 |
20150087733 | Method for the Manufacture of Foams of Low Density - A method for manufacturing low density foams comprises the following steps. A polymeric material is melted in a first extruder ( | 03-26-2015 |
20150133571 | FLAME-RETARDANT POLYOLEFIN FOAM AND PRODUCTION THEREOF - The present invention relates to a process for the production of a halogen-free, flame-retardant polyolefin foam, a polyolefin foam obtainable by the process and a laminate using the polyolefin foam. As halogen-free flame-retardant a combination of a phosphorus compound and a 1,3,5-triazine compound is used. The produced flame-retardant polyolefin foam exhibits particular advantageous mechanical, physical and chemical properties which allow its application especially in the construction and transport sectors. | 05-14-2015 |
20150307679 | Polyolefin-Based Cable Compound Formulation for Improved Foamability and Enhanced Processability - A composition comprising a composition of an ethylene-based thermoplastic polymer comprising high density polyethylene (HDPE) blended with a modifier component, an optional blowing agent, optionally with carbon black and/or one or more additives, to make foamed articles. | 10-29-2015 |
20160009886 | METHODS OF MANUFACTURING EXTRUDED POLYSTYRENE FOAMS USING CARBON DIOXIDE AS A MAJOR BLOWING AGENT | 01-14-2016 |
20160017111 | NON-VOC PROCESSING AIDS FOR USE IN MANUFACTURING FOAMS USING LOW GLOBAL WARMING POTENTIAL BLOWING AGENTS - A foamable polymeric mixture is provided that includes a polymer composition, at least one blowing agent, and at least one non-VOC processing aid comprising one or more of an adipate ester; benzoate; fatty acids and their derivatives, propylene carbonate; ethylene oxide/propylene oxide block copolymer; styrene-methyl methacrylate copolymer; and a dispersion of organic salt of a fatty acid in copolymer. The blowing agent comprising at least one of carbon dioxide, hydrofluoroolefins, hydrochlorofluoroolefins and hydrofluorocarbons, and mixtures thereof. | 01-21-2016 |
20160068648 | TO ENHANCE THE THERMAL INSULATION OF POLYMERIC FOAM BY REDUCING CELL ANISOTROPIC RATIO AND THE METHOD FOR PRODUCTION THEREOF - This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio. | 03-10-2016 |
20180021991 | PROCESS FOR THE PRODUCTION OF EXPANDABLE VINYL AROMATIC POLYMER GRANULATE HAVING DECREASED THERMAL CONDUCTIVITY | 01-25-2018 |
20180022883 | PROCESSING AIDS FOR USE IN MANUFACTURE EXTRUDED POLYSTYRENE FOAMS USING LOW GLOBAL WARMING POTENTIAL BLOWING AGENTS | 01-25-2018 |
20190144624 | INFRARED ATTENUATION AGENT BLENDS | 05-16-2019 |