| Entries |
| Document | Title | Date |
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| 20080196319 | CERAMIC ROUND TOOLS FOR THE MACHINING OF COMPOSITE MATERIALS - A tool, such as a monolithic ceramic round tool or ceramic inserted round tool fabricated from materials containing silicon nitride, is used for machining composite materials, plastics, and graphite. The tool contains at least a β-silicon nitride phase and a grain boundary phase that is composed of rare earth element oxides such as zirconia, yttria, ceria, and compounds that contain elements such as aluminum, magnesium, silicon, nitrogen and oxygen. The tool is formed by consolidating powder components at elevated temperature. The consolidated ceramic has a porosity of less than 2 vol. %. Composite materials that can be machined include glass fiber-polymer composites, whisker reinforced polymer composites, and carbon fiber containing composites. | 08-21-2008 |
| 20080250725 | Pulpstone for Long Fiber Pulp Production - Pulp production techniques are disclosed. In one embodiment, pulpstone segments are provided, that include proppant grits in the place of some or all of the conventional abrasive typically used in pulpstone applications. The proppant or proppant-abrasive mixture can be combined into a three-dimensional matrix supported by a vitrified bond. Alternative embodiments use proppant grits in an organic bond or a metal bond or a cement bond (each of which may also include abrasive grits in addition to proppant grits). The proportion of proppant grits to abrasive grits can be varied to produce pulp of varying fiber length distribution as required by the end-user (e.g., paper mill). The greater the proppant concentration, the less cutting of the fibers by the conventional abrasive will occur, producing a greater percentage content of longer fibers. Such pulp produces higher quality paper. | 10-16-2008 |
| 20080271384 | CONDITIONING TOOLS AND TECHNIQUES FOR CHEMICAL MECHANICAL PLANARIZATION - Tools for conditioning chemical mechanical planarization (CMP) pads comprise a substrate with abrasive particles coupled to at least one surface. The tools can have various particle and bond configurations. For instance, abrasive particles may be bonded (e.g., brazed or other metal bond technique) to one side, or to front and back sides. Alternatively, abrasive particles are bonded to a front side, and filler particles coupled to a back side. The abrasive particles can form a pattern (e.g., hexagonal) and have particle sizes that are sufficiently small to penetrate pores of a CMP pad during conditioning, leading to fewer defects on wafers polished with the conditioned CMP pad. Grain bonding can be accomplished using brazing films, although other metal bonds may be used as well. Also, balanced bond material (e.g., braze on both sides) allows for low out-of-flatness value. | 11-06-2008 |
| 20080289262 | Method and Equipment for Making Abrasive Particles in Even Distribution, Array Pattern and Preferred Orientation - An equipment for making abrasive particles in even distribution, array pattern and preferred orientation comprises an adsorbing releasing apparatus being composed of a plurality of acicular soft magnetic metallic sticks, an upper and a lower stators, and a plurality of windings. Each winding forms an electric circuit through a electrical source, a resistance, and a switch a plurality of blind holes being distributed on face of the blind hole feeding tropism board. Using electric current to form magnetic field for the acicular soft magnetic metallic sticks absorb or release abrasive particles plated with soft magnetic materials. The equipment is simple, convenient in operation, high in efficiency and reliability. The equipment makes abrasive particles in matrix with an ideal state in distributing density, uniformity, arrange, and tropism. Thereby, the function of the abrasive materials is fully exerted and the life of products is prolonged. | 11-27-2008 |
| 20080302023 | Cubic Boron Nitride Compact - A polycrystalline cubic boron nitride compact which comprises greater than 75 volume % and not greater than 90 volume % cubic boron nitride particles, the cubic boron nitride particles comprising particles of at least two average particle sizes, and a binder phase constituting the balance of the compact and comprising at least one titanium compound selected from titanium boride, titanium nitride, titanium carbide and titanium carbonitride and at least one aluminium compound selected from aluminium oxide, aluminium boride, aluminium nitride, aluminium carbide and aluminium carbonitride. | 12-11-2008 |
| 20080307712 | Ceria Based Glass Polishing Composition and a Process For the Manufacture Thereof - The invention is directed to a process for the manufacture of a ceria based polishing composition, comprising (a) suspending an inorganic cerium salt or cerium hydroxide with a cerium content calculated as cerium oxide in the range of 50%-100% based on Total rare earth oxide (TREO) in an aqueous medium thereby obtaining an aqueous suspension, (b) treating said aqueous suspension with an acid or a salt of an acid selected from the group of HF, H | 12-18-2008 |
| 20090013609 | Polymeric Microgels for Chemical Mechanical Planarization (CMP) Processing - Organic-inorganic composites were prepared as colloidal particles of a cross-linked, thermally responsive polymer. Hybrid PNIPAM-polysiloxane particles and composite polymeric particles with embedded nanoparticles of an inorganic metal-oxide (MO | 01-15-2009 |
| 20090019782 | ABRASIVE TOOL HAVING SPRAY-FORMED BRAZING FILLER LAYER AND MANUFACTURING PROCESS THEREOF - An abrasive tool having a spray-formed brazing filler layer and a manufacturing process thereof are described, in which drawing and adhering steps performed on a conventional brazing filler layer are simplified through spraying. A solvent, an adhesive, and a powder are sequentially mixed to form a brazing filler slurry; next, the brazing filler is sprayed on a substrate, so as to form a brazing filler layer with an appropriate thickness; and then, abrasive particles are adhered to the brazing filler layer, and then the abrasive particles are combined with the substrate through the brazing filler layer by brazing. The conventional drawing and adhering steps are omitted through spraying, and it is applicable for substrates with complicated shapes. | 01-22-2009 |
| 20090019783 | Wear Resisting Particle and Wear Resisting Structure Member - Disclosed is a wear-resistant particle which can be substantially uniformly dispersed in a molten pool. Specifically disclosed is a wear-resistant particle ( | 01-22-2009 |
| 20090031637 | COATED ABRASIVES - This invention relates to coated abrasives, a process for their production, and to coated abrasives for use in abrasive-containing tools. | 02-05-2009 |
| 20090077900 | Abrasive products including active fillers - An abrasive product comprises an abrasive component and a bond component. In one embodiment, the bond component includes a binder and a filler component that includes a cryolite and at least one member selected from the group consisting of sodium oxalate (Na | 03-26-2009 |
| 20090094903 | PROFILING TOOL USING ULTRA-HARD SINTERED BODY AND ELASTIC MATERIAL, AND METHOD OF PRODUCING THE SAME - A profiling tool using an ultra-hard sintered body and an elastic material, and a method of producing the tool is provided. The profiling tool, used for grinding brittle workpieces, is produced by embedding ultra-hard sintered bodies in an elastic material such that the sintered bodies form a specific pattern, thus improving the grinding performance and lengthening the life span of the tool. The profiling tool includes a rotary metal body and a grinding part provided on the outer surface of the metal body. The grinding part is produced by embedding the ultra-hard sintered bodies in the elastic material such that the sintered bodies form a predetermined unit pattern and maintain a predetermined angle relative to the rotating direction of the tool. The metal body has both a shaft hole and a plurality of water outlet holes passing through the metal body outwards in radial directions from the shaft hole. | 04-16-2009 |
| 20090100766 | Coated abrasive grains, method and for the production thereof as well as the use thereof for producing abrasives - The present invention relates to abrasive grains, which are coated with a micro-particle inorganic powder and a binder, consisting of the group of conventional abrasive grains as well as the group of the “superabrasives”, wherein the binder comprises an aluminosilicate with a molar ratio of Al | 04-23-2009 |
| 20090113809 | FINE PARTICLES OF OXIDE CRYSTAL AND SLURRY FOR POLISHING WHICH CONTAINS THE FINE PARTICLES - To provide a slurry for polishing which is excellent in polishing properties, can suppress scratches and is appropriate for accurate polishing in semiconductor production steps, and fine particles of oxide crystal for it. | 05-07-2009 |
| 20090113810 | Method for Making Cemented Carbide Products - Methods are disclosed for dispersing a powder mixture of at least one metal carbide powder and at least one cobalt powder in at least one apolar medium with at least one dispersant and, optionally, at least one wetting agent. According to the invention, the dispersant is an effective dispersant for both cobalt and metal carbide surfaces. The invention is particularly useful for powder mixtures with a fine grained cobalt powder and a relatively high cobalt content. The dispersant used is an amphiphilic compound with a branched copolymer structure. | 05-07-2009 |
| 20090113811 | ABRASIVE WEAR-RESISTANT MATERIALS, METHODS FOR APPLYING SUCH MATERIALS TO EARTH-BORING TOOLS, AND METHODS FOR SECURING CUTTING ELEMENTS TO EARTH-BORING TOOLS - An abrasive wear-resistant material includes a matrix and sintered and cast tungsten carbide pellets. A device for use in drilling subterranean formations includes a first structure secured to a second structure with bonding material. An abrasive wear-resistant material covers the bonding material. The first structure may include a drill bit body and the second structure may include a cutting element. A method for applying an abrasive wear-resistant material to a drill bit includes providing a bit, mixing sintered and cast tungsten carbide pellets in a matrix material to provide a pre-application material, heating the pre-application material to melt the matrix material, applying the pre-application material to the bit, and solidifying the material. A method for securing a cutting element to a bit body includes providing an abrasive wear-resistant material to a surface of a drill bit that covers a brazing alloy disposed between the cutting element and the bit body. | 05-07-2009 |
| 20090120012 | Method for preparing additive for chemical mechanical polishing slurry composition - Disclosed is a method for preparing an additive solution which can be contained in a chemical mechanical polishing slurry composition used for a semiconductor manufacturing process. The method for preparing an additive solution for a chemical mechanical polishing slurry composition comprises the steps of: preparing an aqueous iron salt solution by admixing an iron salt and cooled water of 5° C. or less; and preparing an oxide containing silicon and iron by admixing and stirring a silicon salt and the aqueous iron salt solution for carrying out a reaction of the silicon salt and the aqueous iron salt solution. | 05-14-2009 |
| 20090139150 | Method of Making a Modified Abrasive Compact - A method of treating the working surface of an abrasive compact having a working surface. The working surface, or a region adjacent the working surface, of the abrasive compact is contacted with a halogen gas or a gaseous environment containing a source of halide ions, preferably at a temperature at or below 800° C., in order to remove catalysing material and any foreign metal matrix material from the region adjacent the working surface. | 06-04-2009 |
| 20090165395 | CHEMICAL MECHANICAL POLISHING AQUEOUS DISPERSION, CHEMICAL MECHANICAL POLISHING METHOD, AND KIT FOR PREPARING CHEMICAL MECHANICAL POLISHING AQUEOUS DISPERSION - A chemical mechanical polishing aqueous dispersion includes (A) abrasive grains having a pore volume of 0.14 ml/g or more, and (B) a dispersion medium. | 07-02-2009 |
| 20090165396 | Method of Producing Oxide Particles, Slurry, Polishing Slurry, and Mehod of Polishing Substrate - The present invention provides a method of producing oxide particles, comprising a step of mixing a metal carbonate with an acid to give a mixture, a step of heating the mixture to give a metal oxide and a step of pulverizing the metal oxide, and slurry wherein metal oxide particles obtained by the above method of producing are dispersed in an aqueous medium, a polishing slurry, and a method of polishing a substrate. | 07-02-2009 |
| 20090188171 | POLYMETAL POWDER AND SINTERED COMPONENT PRODUCED BASED ON THIS POWDER - A multi-metal powder, in particular for producing diamond tools comprises iron copper, cobalt and molybdenum whose contents are expressed in the following mass percentages: Fe+Cu+Co+Mo=98 mass %, the rest being oxygen and production impurities, wherein 15%=Cu=35%, 0.03=Mo/(Co+Fe+Mo)=0.10, —Fe/Co=2. A sintered compact is obtained by hot compaction of said multi-metal powder, for example, in the form of a diamond cutting tool. | 07-30-2009 |
| 20090199488 | CERIA MATERIAL AND METHOD OF FORMING SAME - A particulate material comprising cerium oxide particles having a secondary particle size distribution in a range of 80 nm to 199 nm and a density of at least 6.6 g/cm | 08-13-2009 |
| 20090241432 | ABRASIVE MEANS, USE OF ALKALI METAL FLUOROALUMINATES OR ALKALINE EARTH FLUOROALUMINATES FOR STABILIZING POLYMERS AGAINST CHANGE IN COLOR BY THE ACTION OF HEAT, AND MIXTURE CONSISTING OF POTASSIUM TETRAFLUOROALUMINATE AND DIPOTASSIUM PENTAFLUOROALUMINATE AND OF OTHER ABRASIVE-ACTIVE FILLERS - The invention relates to an abrasive means with abrasive-active fillers. The abrasive means is comprised, in general, of a support, abrasive grit and of a binder system. In order to improve the abrasive action and the serviceable life of the abrasive means, the binding agent system contains synthetic alkali metal fluoroaluminates, and/or alkaline earth metal fluoroaluminates, in particular, alkali metal tetrafluoroaluminate, preferably potassium tetrafluoroaluminate, together with at least one additional abrasive-active filler. | 10-01-2009 |
| 20090260299 | Tungsten rhenium compounds and composites and methods for forming the same - The present invention relates to tungsten rhenium compounds and composites and to methods of forming the same. Tungsten and rhenium powders are mixed together and sintered at high temperature and high pressure to form a unique compound. An ultra hard material may also be added. The tungsten, rhenium, and ultra hard material are mixed together and then sintered at high temperature and high pressure. | 10-22-2009 |
| 20090288348 | METHOD OF MAKING A COMPOSITE DIAMOND BODY - The present invention relates to a method of producing a composite diamond body from powders of diamond particles and powders forming a binder phase comprising cobalt powder having mainly a fcc-structure and a grain size (FSSS) of from about 0.2 to about 2.9 μm., with a pressing and sintering operation. The present invention also relates to a composite diamond body made according to the method. | 11-26-2009 |
| 20090293370 | Cubic Boron Nitride Compact - A method of making polycrystalline CBN compacts, high in CBN content, is provided. The method includes making a powdered composition by subjecting a mixture of CBN, present in an amount of at least 80 volume percent of the mixture, and a powdered binder phase to attrition milling. This powdered mixture is subjected to conditions of elevated temperature and pressure suitable to produce CBN compacts. | 12-03-2009 |
| 20090300992 | MATERIAL BASED ON SIALONS - Sialon materials suited for machining metal materials, having HFO | 12-10-2009 |
| 20090307987 | ABRASIVE COMPACTS - Abrasive compacts, in particular ultrahard polycrystalline abrasive compacts, are made under high pressure/high temperature conditions and are characterized in that they include a coarser grained fraction of ultrahard particles distributed non-percolatively throughout a finer grained fraction of ultrahard particles, which may be regarded as a finer grained ultrahard particle matrix, in such a way that the individual coarser grains are largely isolated from one another. It therefore performs as a matrix of highly wear resistant finer grained material interspersed with larger grains, offering a structure that has advantageous wear and impact performance over the behaviours of the two components individually or otherwise combined. | 12-17-2009 |
| 20090313908 | METHODS OF FORMING THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTERS - A method for forming a thermally stable cutting element that includes forming at least one acid infusion pathway in a polycrystalline abrasive body containing a catalyzing material to be leached; and contacting at least a portion of the at least one acid infusion pathway in the polycrystalline abrasive body with a leaching agent is disclosed. | 12-24-2009 |
| 20100005728 | METHOD FOR MAKING COMPOSITE ABRASIVE COMPACTS - The present invention relates to polycrystalline ultra hard material cutting elements, and more particularly to a method of forming a polycrystalline ultra hard material cutting element with a thicker ultra hard layer than cutting elements formed by prior art methods. In an exemplary embodiment, such a method includes pre-sintering the ultra hard material powder to form an ultra hard material layer that is partially or fully densified prior to HPHT sintering, so that the ultra hard layer is pre-shrunk. This pre-sintering in an exemplary embodiment is achieved by means of a spark plasma process, or in another exemplary embodiment by a microwave sintering process. | 01-14-2010 |
| 20100005729 | PULSED ELECTRICAL FIELD ASSISTED OR SPARK PLASMA SINTERED POLYCRYSTALLINE ULTRA HARD MATERIAL AND THERMALLY STABLE ULTRA HARD MATERIAL CUTTING ELEMENTS AND COMPACTS AND METHODS OF FORMING THE SAME - The present invention relates to ultra-hard cutting elements, and in particular cutting elements or compacts formed by a pulsed electrical field assisted HPHT sintering process or a spark plasma HPHT sintering process. In an embodiment, a method of forming a polycrystalline ultra-hard material includes providing a mixture of ultra-hard particles, placing the mixture of ultra-hard particles into an enclosure, placing the enclosure into a press cell assembly having a heater, applying a repeated high-energy pulse of direct current to the heater to heat the ultra-hard particles, and pressing the enclosure at sufficient pressure to form a polycrystalline ultra-hard material. | 01-14-2010 |
| 20100011673 | Method and apparatus for selectively leaching portions of PDC cutters through templates formed in mechanical shields placed over the cutters - A polycrystalline diamond compact (PDC) cutter having a body of diamond crystals containing cobalt is coated with Teflon which is impervious to hydrofluoric acid. After the Teflon coating is dried, a segment of the Teflon coating is removed and a mixture of 50% hydrofluoric acid and 50% nitric acid is supplied to the diamond crystal body through the template in the Teflon coating to leach out the cobalt catalyzing material contained within the body of diamond crystals. In an alternative embodiment, a similar process is used to coat a PDC drill bit and the PDC cutters mounted in the PDC drill bit. After the Teflon dries, a segment of the coating is removed and the acid mix is applied through the templates in the cutters to leach out the cobalt in each of the bodies of diamond crystals. In another alternative embodiment, a tube is placed over the PDC cutter, the tube having one or more templates exposing only the segment or segments of the cutting surface to the acid mix. | 01-21-2010 |
| 20100018127 | cBN COMPOSITE MATERIAL AND TOOL - The invention provides a tool component comprising a first layer of polycrystalline cBN material which has a rake (working) surface and a flank surface and comprises less than 70 vol% cBN; and a secondary layer across the rake surface or at least partially across the rake surface and comprising a refractory material and optionally a binder phase and optionally cBN, wherein the secondary layer has a higher resistance to crater formation than the first layer of cBN material and has a lower affinity towards iron than cBN. | 01-28-2010 |
| 20100031582 | Ferrous powder material and a manufacture method thereof, and a briquette for use as steelmaking material - A ferrous powder material which may be compression molded by a compression molding press and may be recycled as a valuable resource is provided. The ferrous powder material contains grinding chips of a ferrous metal. The ferrous powder material is obtained by stirringly mixing a sludge mass with calcined lime and water, the sludge mass comprising the grinding chips of the ferrous metal and a grinding fluid containing oil and water. | 02-11-2010 |
| 20100037532 | Cutting Tool - A cutting tool including a fine and uniform alumina-based substrate is disclosed herein. In an exemplary embodiment, the alumina-based substrate includes 0.1 to 25% by volume of one or more metal oxides, or 5 to 80% by volume of metal carbonitride and 0.01 to 10% by volume of one or more metal oxides. Metal constituting the metal oxide and the metal carbonitride is selected from the group consisting of elements from Groups III to VI (including La group and Ac group) of the periodic table, Mg and Co. The metal oxides added to alumina reside at the boundaries of alumina grains, thereby prohibiting the alumina grains from growing excessively during a sintering process. | 02-18-2010 |
| 20100043303 | ABRASIVE COMPACT WITH IMPROVED MACHINABILITY - An abrasive compact may include an ultra-hard phase that may include ultra-hard particles having a Knoop hardness of 5000 KHN or greater, a sinter catalyst, and a reaction phase that may include a catalyst-ceramic compound having a Knoop hardness lower than that of the ultra-hard phase. | 02-25-2010 |
| 20100043304 | DIAMOND TOOL AND METHOD OF MANUFACTURING THE SAME - Disclosed herein is a diamond tool and a method of manufacturing the same. The diamond tool includes a shank and a segment coupled to the shank having a compact having a plurality of grooves, and diamond particles inserted into the grooves and bonded to the compact. The grooves can be formed on the compact corresponding to a desired arrangement locations of the diamond particles. A metal powder injection molding method can be employed to prepare the compacts. More than one compact can be stacked to form the segment, so that the diamond particles can be arranged in various patterns in the segment, thereby achieving simplification of the process, which allows cost savings and process automation. | 02-25-2010 |
| 20100050536 | MATERIAL CONTAINING DIAMOND AND AN INTERMETALLIC COMPOUND - THIS INVENTION relates to a method of making a diamond containing material comprising diamond particles and a second phase containing an intermetallic compound comprising the steps of providing a reaction mass of reactants capable, on reaction, of producing carbon and an intermetallic compound and subjecting the reaction mass to diamond synthesis conditions. In an embodiment of the invention, the diamond containing material produced is polycrystalline diamond (PCD) and the reaction mass contains diamond particles in an amount sufficient to allow PCD to be produced. In a further embodiment of the invention, the diamond content in the diamond containing material produced does not exceed 70 volume %. | 03-04-2010 |
| 20100058671 | CERIUM OXIDE AND METHOD FOR PRODUCING THE SAME - The present invention relates to a cerium oxide and a production method thereof. Especially, it is an object of the present invention to provide a cerium oxide which realizes a high smoothness comparable to that of colloidal silica and has a large polishing rate. Further, the present invention provides a cerium oxide which has good cleaning properties of the polishing surface after polishing. The present invention relates to a cerium oxide having an average particle size of 0.5 μm or less and a crystallite diameter of 8 nm to 80 nm, characterized in that the cerium oxide settles out in 3 mass % aqueous brine to a predetermined sedimentation volume when the cerium oxide is formed as a slurry containing cerium oxide in a concentration of 2 mass %, and the sedimentation volume after leaving the cerium oxide slurry to stand for 24 hours after stirring is 2.5 to 15.0 mL/g. | 03-11-2010 |
| 20100064595 | POLYCRYSTALLINE DIAMOND ABRASIVE COMPACTS - The invention is for a polycrystalline diamond abrasive compact comprising a layer of polycrystalline diamond bonded to a cemented tungsten carbide substrate. The polycrystalline diamond defines a plurality of interstices and a binder phase is distributed in the interstices to form binder pools. The polycrystalline diamond is characterised by the presence of a separate tungsten particulate phase in the binder phase, in excess of 0.05 volume % but not greater than 2 volume %, expressed as a % of the total polycrystalline diamond, and the binder phase further containing a low eta-phase, Co3W3C, content as determined by conventional XRD analysis, an XRD peak height of the <511 > eta-phase (Co3W3C) peak which is less than 0.06 when expressed as a fraction of the peak height of the <200> cubic cobalt peak. The invention extends to a composition and to a method for manufacturing the polycrystalline diamond abrasive compact. | 03-18-2010 |
| 20100088969 | DIAMOND SINTER - A diamond sinter which has higher hardness than conventional diamond sinters and is excellent in strength including chipping resistance and wearing resistance. The diamond sinter comprises diamond particles and a binder and is characterized in that the binder comprises: a solid solution comprising carbon, tungsten, and at least one element selected from the group consisting of titanium, zirconium, vanadium, niobium, and chromium; and an iron-group element represented by cobalt. It is further characterized in that adjacent diamond particles are bonded to each other. | 04-15-2010 |
| 20100095602 | TECHNIQUES AND MATERIALS FOR THE ACCELERATED REMOVAL OF CATALYST MATERIAL FROM DIAMOND BODIES - A method for making a thermally stable cutting element may include forming an acid mixture containing two different acid species by combining an acid solution and at least one acid-forming compound, wherein the at least one acid-forming compound is provided in solid form, and wherein the at least one acid-forming compound produces an acid that is different than the acid solution; treating at least a portion of a sintered diamond body by placing the sintered diamond body in the acid mixture, wherein the sintered diamond body comprises: a matrix phase of bonded-together diamond grains; a plurality of interstitial regions dispersed within the matrix phase; and a metal material disposed within a plurality of the interstitial regions; wherein the treating removes the metal material from at least a portion of the plurality of interstitial regions; and removing the sintered diamond body from the acid mixture after a predetermined length of time, wherein at least a portion of the diamond body removed from the acid mixture is substantially free of the metal material and is a thermally stable diamond body. | 04-22-2010 |
| 20100115855 | Thermally Stable Diamond Bonded Materials and Compacts - Thermally stable diamond bonded materials and compacts include a diamond body having a thermally stable region and a PCD region, and a substrate integrally joined to the body. The thermally stable region has a microstructure comprising a plurality of diamond grains bonded together by a reaction with a reactant material. The PCD region extends from the thermally stable region and has a microstructure of bonded together diamond grains and a metal solvent catalyst disposed interstitially between the bonded diamond grains. The compact is formed by subjecting the diamond grains, reactant material, and metal solvent catalyst to a first temperature and pressure condition to form the thermally stable region, and then to a second higher temperature condition to both form the PCD region and bond the body to a desired substrate. | 05-13-2010 |
| 20100132266 | CUBIC BORON NITRIDE COMPACTS - The invention is for a cubic nitride compact comprising a polycrystalline mass of cubic boron nitride particles, present in an amount of at least 70 percent by volume and a binder phase, which is metallic in character. The invention extends to a compact in which the binder phase is preferably superalloy in character. | 06-03-2010 |
| 20100146867 | SHAPED ABRASIVE PARTICLES WITH GROOVES - Abrasive particles comprising shaped abrasive particles each having a sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a sidewall and having a maximum thickness, T; and the shaped abrasive particles further comprising a plurality of grooves on the second face. | 06-17-2010 |
| 20100180514 | High-Performance Hardmetal Materials - Hardmetal compositions each including hard particles having a first material and a binder matrix having a second, different material comprising rhenium or a Ni-based superalloy. Tungsten may also be used a binder matrix material. A two-step sintering process may be used to fabricate such hardmetals at relatively low sintering temperatures in the solid-state phase to produce substantially fully-densified hardmetals. A hardmetal coating or structure may be formed on a surface by using a thermal spray method. | 07-22-2010 |
| 20100186303 | Polycrystalline Diamond Abrasive Element and Method of its Production - Polycrystalline diamond abrasive elements made by incorporating low levels of at least one metal boride, the metal being selected from magnesium, calcium, aluminium, strontium, yttrium, zirconium, hafnium and chromium, and the rare earth metals, particularly cerium and lanthanum. The benefits of adding boron to polycrystalline diamond abrasive compacts are exploited together with simultaneously minimising or eliminating the detrimental effects of the presence of oxygen. | 07-29-2010 |
| 20100186304 | Fine Grained Polycrystalline Abrasive Material - Polycrystalline diamond abrasive elements having a fine grained microstructure are produced from fine grained diamond particles and a catalyst solvent material, at least a portion of which is in the form of nanosized particles. The abrasive elements exhibit high homogeneity and exhibit significant increases in toughness and improved wear resistance. | 07-29-2010 |
| 20100192475 | METHOD OF MAKING AN EARTH-BORING METAL MATRIX ROTARY DRILL BIT - A method of making an earth-boring rotary drill bit includes providing a plurality of hard particles in a mold to define a particle precursor of the first region and the second region and infiltrating the particle precursor of the first region with a molten first matrix material forming a molten first particle-matrix mixture. The method also includes infiltrating the particle precursor of the second region with a molten second matrix material forming a molten second particle-matrix mixture; and cooling the molten first particle-matrix mixture and the molten second particle-matrix mixture to solidify the first matrix material and the second matrix material and form a bit body having a first particle-matrix composite material having a first material composition in the first region and a second particle-matrix composite material having a second material composition in the second region, wherein the first particle-matrix composite material and the second particle-matrix composite material are different. | 08-05-2010 |
| 20100192476 | WEAR-RESISTANT MATERIAL - A wear-resistant material which comprises certain concentrations of carbon, nitrogen, oxygen, niobium/tantalum as well as other metallic elements. The material comprises a metal matrix and hard phases embedded therein. The hard phases comprise one or more of carbides, nitrides, carbonitrides, and oxide carbonitrides and have a diameter of from about 0.2 μm to about 50 μm. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way. | 08-05-2010 |
| 20100307069 | POLYCRYSTALLINE DIAMOND COMPACT - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 12-09-2010 |
| 20100307070 | METHOD OF FABRICATING POLYCRYSTALLINE DIAMOND AND A POLYCRYSTALLINE DIAMOND COMPACT - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 12-09-2010 |
| 20100313489 | cBN SINTERED BODY AND TOOL MADE OF cBN SINTERED BODY - A cBN sintered body excellent in chipping resistance and wear resistance in working difficult-to-machine centrifugally cast iron is provided. The present invention is directed to a cBN sintered body composed of a cBN component not lower than 50 volume % and not higher than 90 volume % or not lower than 40 volume % and not higher than 85 volume %, characterized in that the cBN sintered body contains alumina and zirconia not lower than 9 volume % and not higher than 50 volume % and a weight ratio of zirconia/alumina is not lower than 0.1 and not higher than 4. A tool including the cBN sintered body according to the present invention in a portion involved with cutting achieves improved performance in working difficult-to-machine centrifugally cast iron as compared with a conventional tool made of a cBN sintered body, because the cBN sintered body is excellent in strength, hardness and toughness. | 12-16-2010 |
| 20110067315 | METHOD FOR PREPARING CERIUM CARBONATE, METHOD FOR CERIUM OXIDE PREPARED AND CRYSTALLINE CERIUM OXIDE - The present invention relates to a method for preparing cerium carbonate-based compound, which is capable of easily controlling the crystalline structure, size, shape, or etc. of the cerium carbonate-based compound, and of preparing the cerium carbonate-based compound efficiently at low cost. | 03-24-2011 |
| 20110088330 | Abrasive Tool - Abrasive material such as diamonds are transported onto a ferromagnetic tool blank from a suspension of brazing flux and diamonds coated with ferromagnetic material. The tool blank is prepared by coating a receptor site with brazing alloy. A magnetic field is applied to the tool blank, and the coated receptor site is placed in contact with the suspension. The receptor site is heated to brazing temperatures to liquefy the coating, allowing diamonds from the suspension to be transported by magnetism to load the liquefied brazing alloy, forming a matrix at the receptor site. | 04-21-2011 |
| 20110107680 | METHOD FOR PREPARING CERIUM CARBONATE - The present invention relates to a method for preparing cerium carbonate which enables preparation of hexagonal cerium carbonate by a simplified process, a cerium carbonate powder prepared thereby, and a method for preparing a cerium oxide powder using the same. | 05-12-2011 |
| 20110138694 | Cubic Boron Nitride Compact - A structure with a higher surface area than the area occupied by the structure has a number of pillars ( | 06-16-2011 |
| 20110138695 | METHODS FOR APPLYING ABRASIVE WEAR RESISTANT MATERIALS TO A SURFACE OF A DRILL BIT - Methods for applying an abrasive wear-resistant material to a surface of a drill bit include providing a drill bit having a bit body formed of a material comprising one of steel material, particle-matrix composite material and cemented matrix material, mixing a plurality of −40/+80 ASTM mesh dense sintered carbide pellets in a matrix material, heating the matrix material to a temperature above the melting point of the matrix material, applying the molten matrix material and at least some of the dense sintered carbide pellets to at least a portion of an exterior surface of the bit body; and solidifying the molten matrix material. | 06-16-2011 |
| 20110167734 | Thermally Conductive Sand Mould Shell for Manufacturing a Matrix Bit - A thermally conductive sand shell moulding system allows for controlling heat flow in a molten metal infiltrate powdered metal drill bit moulding system to differentially cool the mould system to control differential shrinking and accompanying stress concentrations. | 07-14-2011 |
| 20110197517 | METHOD FOR APPLYING A POWDERED-DIAMOND COATING TO THE SURFACE OF CUTTERS FOR DENTISTRY EXCLUDING SLOT SURFACES - The surface of cutters for dentistry is rendered passive to electroplating by immersion in a concentrated aqueous solution of nitric acid for a certain period of time. This is followed by painting a length including the surface marked out by the slots, the surface inside the slots and the surface at the tip, using an electrically insulating paint resistant to acids. Each cutter is then ground using a grinding wheel with rotating disk having an abrasive edge shaped like the continuous profile of the painted surface. Grinding removes the paint together with a micrometric layer of metal from the surface except for that inside the slots. The shank is ground and painted for a length adjacent to the slots. Further processes are then carried out in the following order: activation of the exposed metal surface by electrolysis of reversed polarity in a Wood bath; initial electrolytic nickel-plating in a Wood bath; application of a powdered diamond coating in a Watts bath by a second process of electrolytic nickel-plating containing powdered diamond in contact with the cutters; stabilization of the diamond coating by a third process of electrolytic nickel-plating in a Watts bath containing no powdered diamond; removal of the residual insulating paint by immersing the cutters coated with powdered diamond in a non-halogenous solvent treated with ultrasounds. | 08-18-2011 |
| 20110203187 | Boron Suboxide Composite Material - A boron suboxide composite material having improved fracture toughness consists of particulate or granular boron suboxide distributed in a binder phase, such as Al | 08-25-2011 |
| 20110203188 | ABRASIVE MOLTEN GRAINS - The invention relates to molten grains having the following chemical composition in wt % in terms of oxides: Al | 08-25-2011 |
| 20110209414 | SINTERED COMPACT - A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons. | 09-01-2011 |
| 20110219704 | METHOD FOR RECYCLING CERIUM OXIDE ABRASIVE - Disclosed is a method for recycling a cerium oxide abrasive. The method may include adding a strong alkali solution to a slurry waste of the cerium oxide abrasive, adding sodium fluoride to the slurry waste, and separating a cerium oxide particle included in the slurry waste from other kinds of particles. | 09-15-2011 |
| 20110225897 | LIQUID SUSPENSIONS AND POWDERS OF CERIUM OXIDE PARTICLES AND PREPARATION AND POLISHING APPLICATIONS THEREOF - Suspensions of cerium oxide particles, well suited for polishing applications, the particles (secondary particles) of which have an average size of at most 200 nm, these secondary particles are formed from primary particles whose average size measured by TEM is at most 150 nm with a standard deviation of at most 30% of the value of this average size, and for which the ratio of the average size measured by TEM to the average size measured by BET is at least 1.5. Such suspensions are prepared from solutions of a cerium III salt, comprising a colloidal dispersion of cerium IV, which are contacted, in the presence of nitrate ions and under an inert atmosphere, with a base, and the medium obtained is subjected to a thermal treatment under an inert atmosphere and then acidified and washed. | 09-22-2011 |
| 20110239545 | COMPOSITIONS FOR MANUFACTURING DOWNHOLE TOOLS AND DOWNHOLE TOOL PARTS - Methods, systems and compositions for manufacturing downhole tools and downhole tool parts for drilling subterranean material are disclosed. A model having an external peripheral shape of a downhole tool or tool part is fabricated. Mold material is applied to the external periphery of the model. The mold material is permitted to harden to form a mold about the model. The model is eliminated and a composite matrix material is cast within the mold to form a finished downhole tool or tool part. | 10-06-2011 |
| 20110252714 | CERIA MATERIAL AND METHOD OF FORMING SAME - A particulate material comprising cerium oxide particles having a secondary particle size distribution in a range of 80 nm to 199 nm and a density of at least 6.6 g/cm | 10-20-2011 |
| 20110258938 | Aluminum oxide particle and polishing composition containing the same - Aluminum oxide particles are provided that include primary particles each having a hexahedral shape and an aspect ratio of 1 to 5. The aluminum oxide particles preferably have an average primary particle size of 0.01 to 0.6 μm. The aluminum oxide particles preferably have an alpha conversion rate of 5 to 70%. Further, the aluminum oxide particles preferably have an average secondary particle size of 0.01 to 2 μm, and the value obtained by dividing the 90% particle size of the aluminum oxide particles by the 10% particle size of the aluminum oxide particles is preferably 3 or less. The aluminum oxide particles are used, for example, as abrasive grains in the applications of polishing semiconductor device substrates, hard disk substrates, or display substrates. | 10-27-2011 |
| 20110258939 | METHODS FOR PRODUCING NANOPARTICLES HAVING HIGH DEFECT DENSITY AND USES THEREOF - The disclosed subject matter is directed to a method for producing nanoparticles, as well as the nanoparticles produced by this method. In one embodiment, the nanoparticles produced by the disclosed method have a high defect density. A solution including cerium nitrate hexahydrate is combined with a solution including hexamethylenetetramine to form a combined aqueous solution. After a period of time, the combined aqueous solution is combined with a solution including copper nitrate trihydrate to form a further aqueous solution. The further aqueous solution is then mixed to produce nanoparticles. | 10-27-2011 |
| 20110271605 | FINE GRAINED CEMENTED CARBIDE POWDER MIXTURE WITH LOW SINTERING SHRINKAGE AND METHOD OF MAKING THE SAME - A fine grained cemented carbide powder mixture for cutting tool inserts for metal machining includes WC-powder with a Scott density of 2.75-3.75 g/cm | 11-10-2011 |
| 20110283629 | High Strength Diamond-SiC Compacts and Method of Making Same - The present disclosure provides a silicon carbide (SiC) bonded diamond compact having less than about 2 weight % unreacted Si and less than about 1 weight % graphite, as well as processes for making the same. | 11-24-2011 |
| 20110314746 | SHAPED, FRACTURED ABRASIVE PARTICLE, ABRASIVE ARTICLE USING SAME AND METHOD OF MAKING - Precursor alpha alumina abrasive particles in a mold are subjected to a drying process that cracks or fractures at least a majority of the precursor abrasive particles into at least two pieces thereby producing abrasive shards having a smaller size than the mold cavity from which they were made. The smaller abrasive shards, once formed, could be reassembled like jigsaw puzzle pieces to reproduce the original cavity shape of the mold from which they were made. The cracking or fracturing of the precursor abrasive particles is believed to occur by ensuring that the surface tension of the abrasive dispersion to the walls of the mold is greater than the internal attractive forces of the abrasive dispersion as the abrasive dispersion is dried within the mold cavity. | 12-29-2011 |
| 20120000137 | CRYSTALLINE CERIUM OXIDE AND PREPARATION METHOD OF THE SAME - The present invention relates to crystalline cerium oxide prepared in a simple, economical, and efficient manner, of which crystal structure, shape, and size can be easily adjusted and that exhibits excellent polishing properties, and a preparation method thereof. The crystalline cerium oxide can be prepared as sub-micron crystalline cerium oxide that has a mean volume diameter and a diameter standard deviation within a predetermined range. | 01-05-2012 |
| 20120000138 | Sintered Cubic Boron Nitride Cutting Tool - A cutting tool having a sintered compact including 30 to 80 vol. % cubic boron nitride and a binder phase, wherein the binder phase includes about 2 to about 6 vol. % ZrN, is disclosed. In more specific examples, the cutting tool has a sintered compact including 30 to 80 vol. % cubic boron nitride, between about 4 vol. % and about 15 vol. % aluminum and/or aluminum compound and/or aluminum alloy and/or combinations thereof, and a binder phase, wherein the binder phase includes TiN and about 3 to about 5 vol. % ZrN, and wherein the cubic boron nitride has a grain size of less than 20 microns. Cutting tools of the disclosed composition display improved performance, particularly at higher operating speeds, e.g., about 200 m/min or greater. | 01-05-2012 |
| 20120011779 | POLYCRYSTALLINE DIAMOND MATERIALS AND RELATED PRODUCTS - Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to an HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a PCD material includes a plurality of bonded diamond grains that exhibit a substantially unimodal diamond grain size distribution characterized, at least in part, by a parameter θ that is less than about 1.0. | 01-19-2012 |
| 20120023833 | High Impact Resistant Tool - In one aspect of the present invention, a high impact resistant tool comprises a sintered polycrystalline diamond body bonded to a cemented metal carbide substrate at an interface, the body comprising a substantially pointed geometry with an apex, the apex comprising a curved surface that joins a leading side and a trailing side of the body at a first and second transitions respectively, an apex width between the first and second transitions is less than a third of a width of the substrate, and the body also comprises a body thickness from the apex to the interface greater than a third of the width of the substrate. | 02-02-2012 |
| 20120036790 | Abrasive Material Comprising Reactive Inorganic Endothermic Compound - The invention provides a nonwoven fabric abrasive material, which comprises a reactive inorganic endothermic compound. | 02-16-2012 |
| 20120042576 | CUBIC BORON NITRIDE COMPACT - A CBN compact which contains CBN and a matrix phase, wherein the CBN grain size volume frequency distribution has a distribution spread expressed as d90-d10 of 1 micron or greater, and the d90 maximum value is 5 micron or less. | 02-23-2012 |
| 20120055097 | Abrasive Articles and Methods of Forming - A method of forming an abrasive article includes directing a beam of electromagnetic radiation at a starting location on an abrasive preform comprising a bonding layer and abrasive grains within the bonding layer, and increasing the power of the beam of electromagnetic radiation to a scanning power while directed at the starting location. The method further includes changing the position of the beam relative to the abrasive preform from the starting location to a second location on the abrasive preform. | 03-08-2012 |
| 20120055098 | BONDED ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article includes a body having abrasive grains contained within a bond material comprising a metal or metal alloy, wherein the body comprises a ratio of V | 03-08-2012 |
| 20120055099 | EDM CUTTABLE, HIGH CBN CONTENT SOLID PCBN COMPACT - The present disclosure relates to cubic boron nitride (cBN) cutting elements that have high cBN content and that are cuttable by electric discharge machining (EDM). A cutting element according to an embodiment includes a self-sintered polycrystalline cubic boron nitride (PCBN) compact, having a first phase of cubic boron nitride (cBN) particles and a ceramic binder phase with titanium compounds. The first phase occupies greater than 80% by volume of the self-sintered PCBN compact. The self-sintered PCBN compact has an electrical conductivity sufficient to be cuttable by electrical discharge machining. | 03-08-2012 |
| 20120055100 | METHOD AND APPARATUS FOR PRODUCING METAL BOND GRIND STONE - A metal bond grind stone producing method in which electric power consumption is reduced is provided. In the metal bond grind stone producing method, a sintered metal bond grind stone is obtained by a sintering process of sintering a metal bond grind stone material that is a mixture of a metal binder powder and abrasive grains. In the sintering process, the metal bond grind stone material containing the metal binder powder is heated with microwaves to obtain the sintered metal bond grind stone. The sintering process may be a pressure sintering process of performing microwave heating while pressurizing the metal bond grind stone material. | 03-08-2012 |
| 20120060426 | Conditioning Tools and Techniques for Chemical Mechanical Planarization - Tools for conditioning chemical mechanical planarization (CMP) pads comprise a substrate with abrasive particles coupled to at least one surface. The tools can have various particle and bond configurations. For instance, abrasive particles may be bonded (e.g., brazed or other metal bond technique) to one side, or to front and back sides. Alternatively, abrasive particles are bonded to a front side, and filler particles coupled to a back side. The abrasive particles can form a pattern (e.g., hexagonal) and have particle sizes that are sufficiently small to penetrate pores of a CMP pad during conditioning, leading to fewer defects on wafers polished with the conditioned CMP pad. Grain bonding can be accomplished using brazing films, although other metal bonds may be used as well. Also, balanced bond material (e.g., braze on both sides) allows for low out-of-flatness value. | 03-15-2012 |
| 20120066982 | BONDED ABRASIVE ARTICLES, METHOD OF FORMING SUCH ARTICLES, AND GRINDING PERFORMANCE OF SUCH ARTICLES - An abrasive tool having a bonded abrasive body including abrasive grains contained within a bond material comprising a metal. During a grinding operation, the bonded abrasive body has a power variance [(Po−Pn)/Po]×100% of not greater than about 40%, wherein Po represents the grinding power to grind a workpiece with the bonded abrasive body at an initial grinding cycle and Pn represents the grinding power to grind the workpiece for a nth grinding cycle, wherein n>4. | 03-22-2012 |
| 20120090247 | Coated Cubic Boron Nitride Sintered Body Tool - A cubic boron nitride sintered substrate has a coating with lower and upper layers. The upper layer has an average layer thickness of 0.5 to 3.0 μm and is formed from a compound of a compositional formula Mα, where M represents one or more of Ti, V, Zr, Nb, Mo, Al, Si, and α is one or more of C, N, B and O. The lower layer has an average thickness of 0.5 to 3.0 μm and has alternated first and second thin layers. The first thin layer is formed from a compound with compositional formula (Ti | 04-19-2012 |
| 20120110921 | GESINTERTE SCHLEIFKORNAGGLOMERATE SINTERED ABRASIVE GRIT AGGLOMERATES - The present invention relates to sintered abrasive grit agglomerates based on aluminum oxide, having homogeneously distributed nanoscale pores in the range of 100-300 nm, with a pore volume of at least 15%. The average diameter of primary particles of the aluminum oxide primary particles is less than 5 μm, wherein said primary particles are connected to each other without additional adhesive agent. | 05-10-2012 |
| 20120137596 | METAL BONDED GRINDING STONE, AND METHOD OF MANUFACTURING THE SAME - A metal bonded grinding stone is manufactured by heating and pressurizing a material including abrasive grains, a cobalt, a tungsten disulfide and a copper tin alloy to obtain a sintered product, and rapid-cooling the sintered product. | 06-07-2012 |
| 20120137597 | SHAPED ABRASIVE PARTICLES WITH A SLOPING SIDEWALL - Abrasive particles comprising shaped abrasive particles each having a sloping sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a thickness, t. The shaped abrasive particles further comprising a draft angle α between the second face and the sloping sidewall, and the draft angle α is between about 95 degrees to about 125 degrees. | 06-07-2012 |
| 20120144754 | DISH-SHAPED ABRASIVE PARTICLES WITH A RECESSED SURFACE - Abrasive particles comprising dish-shaped abrasive particles each having a sidewall; each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a thickness, t; and wherein either the first face or the second face is recessed or concave. | 06-14-2012 |
| 20120144755 | SHAPED ABRASIVE PARTICLES WITH AN OPENING - An abrasive comprising shaped abrasive particles each with an opening. The shaped abrasive particles are formed from alpha alumina and have a first face and a second face separated by a thickness t. The opening in each of the shaped abrasive particles can improve grinding performance by reducing the size of a resulting wear flat, can provide a reservoir for grinding aid, and can improve adhesion to a backing in a coated abrasive article. | 06-14-2012 |
| 20120151848 | Toughness of Polycrystalline Diamond by Incorporation of Bulk Metal Foils - A cutting element include a substrate and a diamond compact including at least two polycrystalline diamond portions separated by at least one metal carbide foil portion. The cutting element is made by placing diamond powder in a reaction container, placing a thin metal layer in the reaction container above or around the diamond powder and binder, placing additional diamond powder in the reaction container above or around the thin metal layer, and placing a pre-sintered substrate containing binder into the reaction container above all diamond powder and thin metal layer components. The assembled reaction container is put into a reactor and is subjected to a high-temperature high-pressure sintering process. The binder in the pre-sintered substrate sweeps through to sinter the first diamond portion, and then reacts with the thin metal layer to form a metal carbide, and then the binder continues to sweep through to sinter the second diamond portion. | 06-21-2012 |
| 20120167482 | ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article having a substrate, a tacking film overlying the substrate, abrasive particles comprising a coating layer bonded to the tacking film such that a bond between the coating layer and the tacking film defines a metallic bonding region, and a bonding layer overlying the abrasive particles and the tacking film, | 07-05-2012 |
| 20120186162 | DIAMOND TOOL AND METHOD OF MAKING THIS TOOL - The invention relates to a diamond tool comprising a tool body ( | 07-26-2012 |
| 20120192501 | CUTTING ELEMENTS HAVING DIFFERENT INTERSTITIAL MATERIALS IN MULTI-LAYER DIAMOND TABLES, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING SAME - Methods of forming cutting elements for earth-boring tools include providing a barrier material between a first powder and a second powder each comprising diamond grains, and subjecting the powders and barrier material to high temperature and high pressure conditions to form polycrystalline diamond material. The formation of the polycrystalline diamond material is catalyzed, and catalytic material may be hindered from migrating across the layer of barrier material. Cutting elements for use in earth-boring tools include a barrier material disposed between a first layer of polycrystalline diamond material and a second layer of polycrystalline diamond material. Earth-boring tools include one or more such cutting elements for cutting an earth formation. | 08-02-2012 |
| 20120227333 | DUAL TAPERED SHAPED ABRASIVE PARTICLES - Shaped abrasive particles comprising alpha alumina and having a first side, a second side, a maximum length along a longitudinal axis and a maximum width transverse to the longitudinal axis. The first side comprising a quadrilateral having four edges and four vertices with the quadrilateral selected from the group consisting of a rhombus, a rhomboid, a kite, or a superellipse. The shaped abrasive particles having an aspect ratio of the maximum length divided by the maximum width of 1.3 or greater. | 09-13-2012 |
| 20120233930 | GRINDING WHEEL TRUING TOOL AND MANUFACTURING METHOD THEREOF, AND TRUING APPARATUS, METHOD FOR MANUFACTURING GRINDING WHEEL AND WAFER EDGE GRINDING APPARATUS USING THE SAME - The present invention relates to a grinding wheel truing tool, its manufacturing method, and a truing apparatus, a method for manufacturing a grinding wheel and a wafer edge grinding apparatus using the same. The grinding wheel truing tool of the present invention compensates a groove of a fine-grinding wheel for fine-grinding a wafer edge, and includes a truer having an edge of the same angle as a slanted surface of the groove of the fine-grinding wheel and a cross-sectional shape corresponding to a cross-sectional shape of the groove. The present invention uses the truing tool to easily process the groove of the grinding wheel for fine-grinding the wafer edge. | 09-20-2012 |
| 20120240478 | ABRASIVE MATERIAL - The present invention provides an abrasive material capable of polishing difficult-to-polish silicon carbide at a high degree of surface precision. The present invention relates to an abrasive material including manganese dioxide particles having a non-needle-like shape possessing a ratio of the longitudinal axis to the transverse axis of the particles observed with a scanning electron microscope of 3.0 or less. The abrasive material is preferable if the average particle size D | 09-27-2012 |
| 20120240479 | POLISHING SLURRY FOR SILICON CARBIDE AND POLISHING METHOD THEREFOR - The present invention provides an abrasive treatment technique capable of planarizing at an extremely high rate silicon carbide, which is thermally and chemically extremely stable and for which it is extremely difficult to efficiently perform an abrasive treatment. The present invention is a polishing slurry for silicon carbide wherein the polishing slurry includes a suspension liquid in which the pH thereof is 6.5 or more and manganese dioxide particles are suspended. The polishing slurry for silicon carbide is preferably a suspension in which manganese dioxide particles are suspended in an aqueous solution allowed to have a redox potential falling in a range enabling manganese to be present as manganese dioxide. The redox potential V of the polishing slurry preferably falls within the range specified by the following formula representing a relation between V and pH, pH being a variable: | 09-27-2012 |
| 20120247028 | HARD-METAL BODY - The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same. | 10-04-2012 |
| 20120247029 | THERMALLY STABLE DIAMOND POLYCRYSTALLINE DIAMOND CONSTRUCTIONS - Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals and a plurality of interstitial regions disposed among the crystals. A metallic substrate is attached to the diamond body. A working surface is positioned along an outside portion of the diamond body, and the diamond body comprises a first region that is substantially free of a catalyst material, and a second region that includes the catalyst material. The diamond body first region extends from the working surface to depth of at least about 0.02 mm to a depth of less than about 0.09 mm. The diamond body includes diamond crystals having an average diamond grain size of greater than about 0.02 mm, and comprises at least 85 percent by volume diamond based on the total volume of the diamond body. | 10-04-2012 |
| 20120255237 | COOL CUTTING POLYCRYSTALLINE DIAMOND CUTTING ELEMENT - A PDC cutting element is described with a high abrasion thermally stable cutting edge that is supported by a diamond matrix which presents a non-planar wear surface to the rock interface. The non-planar wear surface of the supporting layer dramatically reduces the amount of heat generated at the PDC rock interface and provides rapid cutting with less weight on the bit for deep hole drilling applications. | 10-11-2012 |
| 20120255238 | Methods for Improving Thermal Stability - The present disclosure provides methods for preparing a silicon bonded PCD material involving a one step, double sweep process. | 10-11-2012 |
| 20120260581 | USE OF RESONANT MIXING TO PRODUCE IMPREGNATED BITS - In one example, a method for producing a cutting device matrix includes mixing a plurality of constituent matrix materials using a resonant acoustic mixing process until the constituent matrix materials are substantially homogeneously distributed throughout the matrix. | 10-18-2012 |
| 20120260582 | Brazed Diamond Tools and Methods for Making the Same - Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern may be used to place the superabrasive particles on a given substrate or matrix support material. | 10-18-2012 |
| 20120272582 | METHOD FOR MAKING LOW STRESS PDC - A method for making PDC with excellent abrasion resistance at high pressure in a single HPHT step without introducing high residual internal stress. In one aspect of the method, the diamond mass is subjected to an initial high pressure to compact the mass. The initial pressure is then lowered to a second pressure prior to the application of heat to the reaction cell. In another aspect, the diamond mass is subjected to an initial pressure to compact the mass, followed by raising the temperature to melt the sintering aid. The initial pressure is then lowered to a second pressure prior to lowering the temperature below the melting point of the sintering aid. | 11-01-2012 |
| 20120272583 | METHOD FOR MAKING FINE DIAMOND PDC - A method for making a PDC cutting element for use in rock drilling containing sub-micron size diamond particles within the diamond body. Metals that do not readily dissolve carbon are employed to limit the dissolution and re-precipitation of fine diamond during the sintering of the diamond to the substrate. | 11-01-2012 |
| 20120285101 | HIGH ENERGY TREATMENT OF CUTTER SUBSTRATES HAVING A WEAR RESISTANT LAYER - A high-energy treated cutter comprising a substrate having a top surface, an outer region, and an inner core and a wear resistant layer coupled to the top surface. The high-energy treatment alters the substrate's physical properties so that the inner core provides greater toughness and the outer region provides greater hardness, and greater abrasion resistance. The layer is protected prior to commencement of the treatment. In one embodiment, a cover is positioned to surround the layer and then the cutter undergoes treatment, wherein the cutter is subjected to impact forces with other cutters. In another embodiment, the cutter is positioned within a recess formed in a tray table, thereby providing protection to the layer. The cutter is secured in place via vacuum, glue, or weight. A spray nozzle applies shot material directed to the substrate of the cutter, thereby applying the impact forces to alter the substrate's properties. | 11-15-2012 |
| 20120304546 | Method and Apparatus for Making a Fixed Abrasive Wire - A method and apparatus for making a fixed abrasive grain wire includes, at first, inserting a wire through a sleeve that includes at least one aperture defined therein. Then, both of the wire and the sleeve are located in electroplating or electro-less plating liquid that includes abrasive grains blended therein. Finally, electroplating or electro-less plating is executed to fix some of the abrasive grains to the wire. | 12-06-2012 |
| 20120304547 | SUPERHARD CONSTRUCTION - The present disclosure generally relates to constructions including a body of polycrystalline diamond (PCD) material attached to a substrate. | 12-06-2012 |
| 20120324801 | THERMALLY STABLE POLYCRYSTALLINE DIAMOND - The present disclosure provides compositions and methods directed to polycrystalline diamond materials. In one embodiment, a polycrystalline diamond material can comprise sintered polycrystalline diamond and a binder alloy, where the binder alloy is a liquid at a sintering temperature of the polycrystalline diamond, forms an intermetallic compound at a low temperature below the sintering temperature, and is substantially all intermetallic phase. | 12-27-2012 |
| 20130000216 | ABRASIVE ARTICLES INCLUDING ABRASIVE PARTICLES OF SILICON NITRIDE - An abrasive article includes a body having abrasive particles contained within a bond material. The abrasive particles can include a majority content of silicon nitride and a minority content of sintering material including at least two rare-earth oxide materials. In an embodiment, the rare-earth oxide materials can include Nd | 01-03-2013 |
| 20130014446 | CERIUM SALT, PRODUCING METHOD THEREOF, SERIUM OXIDE AND CERIUM BASED POLISHING SLURRY - A cerium salt wherein, when 20 g of the cerium salt is dissolved in a mixed liquid of 12.5 g of 6N nitric acid and 12.5 g of a 30% hydrogen peroxide aqueous solution, a concentration of an insoluble component present in the solution is 5 ppm or less by mass ratio to the cerium salt before dissolution and cerium oxide produced by processing the cerium salt at high temperatures. Scratch on a surface to be polished can be reduced when a cerium based polishing slurry containing the cerium oxide particles is used, since an amount of impurities in cerium oxide particles and cerium salt particles, raw material thereof, is reduced for high purification. | 01-17-2013 |
| 20130061534 | METHOD OF SOLID PCBN SYTHESIS - The invention generally relates to a sintered CBN composite compact having a non-CBN portion. The compact includes about 86 to about 90% CBN and the non CBN portion contains borides and nitrides of Al. The compact is for use as a cutting tool insert in continuous machining of gray cast iron. The sintered compact has a thermal conductivity of 1.25-4 W/cm/° K. in the temperature range of about 200° C. to about 600° C. and sonic velocity of at least about 14.5 Km/sec at room temperature. | 03-14-2013 |
| 20130061535 | ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article having a substrate, a tacking film overlying the substrate, abrasive particles comprising a coating layer bonded to the tacking film such that a bond between the coating layer and the tacking film defines a metallic bonding region, and a bonding layer overlying the abrasive particles and the tacking film, | 03-14-2013 |
| 20130067828 | Abrasive Grains Based on Zirconia Alumina - Disclosed herein are abrasive grains based on zirconia alumina melted in an electric arc furnace, comprising a content of 52 to 62 wt % Al | 03-21-2013 |
| 20130081335 | GRAPHITE COATED METAL NANOPARTICLES FOR POLYCRYSTALLINE DIAMOND COMPACT SYNTHESIS - A method of forming polycrystalline diamond includes forming metal nanoparticles having a carbon coating from an organometallic material; combining a diamond material with the metal nanoparticles having the carbon coating; and processing the diamond material and the metal nanoparticles having the carbon coating to form the polycrystalline diamond. Processing includes catalyzing formation of the polycrystalline diamond by the metal nanoparticles; and forming interparticle bonds that bridge the diamond material by carbon from the carbon coating. | 04-04-2013 |
| 20130086848 | Polycrystalline AL2O3 Bodies Based on Melted Aluminum Oxide - The present invention relates to polycrystalline Al | 04-11-2013 |
| 20130125475 | TUNGSTEN RHENIUM COMPOUNDS AND COMPOSITES AND METHODS FOR FORMING THE SAME - The present invention relates to tungsten rhenium compounds and composites and to methods of forming the same. Tungsten and rhenium powders are mixed together and sintered at high temperature and high pressure to form a unique compound. An ultra hard material may also be added. The tungsten, rhenium, and ultra hard material are mixed together and then sintered at high temperature and high pressure. | 05-23-2013 |
| 20130125476 | CERIUM OXIDE SLURRY, CERIUM OXIDE POLISHING SLURRY AND METHOD FOR POLISHING SUBSTRATE USING THE SAME - The present invention provides a cerium oxide slurry, a cerium oxide polishing slurry, and a method of polishing a substrate by using the same, wherein decrease of scratches and polish at high speed can be realized by reducing the content of coarse grains by improving in the disperse state of cerium oxide particles. The invention relates to a cerium oxide slurry containing cerium oxide particles, dispersant and water, in which the ratio of weight of cerium oxide/weight of dispersant is in a range of 20 to 80 and relates a cerium oxide polishing slurry comprising the cerium oxide slurry and additives such as a water-soluble polymer. | 05-23-2013 |
| 20130125477 | INTERSECTING PLATE SHAPED ABRASIVE PARTICLES - Shaped abrasive particles comprising a ceramic and comprising a first plate integrally joined to a second plate at a predetermined angleβ. | 05-23-2013 |
| 20130133269 | ABRASIVE COMPACT WITH IMPROVED MACHINABILITY - An abrasive compact may include an ultra-hard phase that may include ultra-hard particles having a Knoop hardness of 5000 KHN or greater, a sinter catalyst, and a reaction phase that may include a catalyst-ceramic compound having a Knoop hardness lower than that of the ultra-hard phase. | 05-30-2013 |
| 20130139446 | SINTERED CUBIC BORON NITRIDE CUTTING TOOL - A sintered compact for use in making a cutting tool, the sintered compact including about 10 vol. % to about 90 vol. % cubic boron nitride, and a binder phase including about 0.1 vol. % to about 10 vol. % graphene. A method for a sintered compact including mixing a powder blend having about 10 vol. % to about 90 vol. % cubic boron nitride and about 0.1 vol. % to about 10 vol. % graphene, pressing the powder blend into a pill, and sintering the pill at high pressure and high temperature. A sintered cutting tool including about 10 vol. % to about 90 vol. % cubic boron nitride, and a binder phase including about 0.1 vol. % to about 10 vol. % graphene, wherein the sintering is performed at a pressure of about 45 kBar and a temperature of about 1500° C. for about 30 minutes. | 06-06-2013 |
| 20130139447 | METHOD FOR PRODUCING ABRASIVE GRAINS, METHOD FOR PRODUCING SLURRY, AND METHOD FOR PRODUCING POLISHING LIQUID - In the production method for abrasive grains according to the invention, an aqueous solution of a salt of a tetravalent metal element is mixed with an alkali solution, under conditions such that a prescribed parameter is 5.00 or greater, to obtain abrasive grains including a hydroxide of the tetravalent metal element. | 06-06-2013 |
| 20130152482 | ABRASIVE ARTICLE FOR ULTRA HIGH MATERIAL REMOVAL RATE GRINDING OPERATIONS - An abrasive article including a bonded abrasive body having a bond material present in an amount of not greater than about 15 vol % for the total volume of the body, abrasive particulate material contained in the bond material, the abrasive particulate material including abrasive agglomerates and unagglomerated abrasive particles, wherein the body comprises an abrasive particulate ratio (APp:APagg) within a range between 3:1 and about 1:3, wherein APp represents the amount (vol %) of unagglomerated abrasive particles present in the body and APagg represents the amount (vol %) of abrasive agglomerates present in the body, and a porosity of at least about 42 vol % of the total volume of the bonded abrasive body. | 06-20-2013 |
| 20130152483 | METHOD FOR RECOVERY OF CERIUM OXIDE - A method for recovery of cerium oxide from the abrasive waste composed mainly of cerium oxide arising from the polishing of glass substrates, said method including the steps of (i) adding to the abrasive waste an aqueous solution of a basic substance; (ii) adding to the resulting solution a precipitant, thereby forming precipitates composed mainly of cerium oxide, and removing the supernatant liquid; (iii) adding to the resulting precipitates a solution of an acid substance, thereby making said precipitate slightly acid to neutral; (iv) washing the precipitates with an organic solvent; and (v) drying and crushing the precipitates. | 06-20-2013 |
| 20130167449 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
| 20130167450 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
| 20130167451 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
| 20130174494 | CUBIC BORON NITRIDE COMPACTS - The invention is for a cubic nitride compact comprising a polycrystalline mass of cubic boron nitride particles, present in an amount of at least 70 percent by volume and a binder phase, which is metallic in character. The invention extends to a compact in which the binder phase is preferably superalloy in character. | 07-11-2013 |
| 20130180180 | COMPOSITE SHAPED ABRASIVE PARTICLES AND METHOD OF FORMING SAME - A method of forming a shaped abrasive particle includes forming a first mixture and a second mixture in a single forming process into an integral precursor shaped abrasive particle, wherein the first mixture has a different composition than a composition of the second mixture. | 07-18-2013 |
| 20130180181 | Preparation of Nanocrystalline Diamond Coated Diamond Particles and Applications Thereof - A method of making a polycrystalline diamond cutter element includes forming a blend, comprising a first particle size of polycrystalline diamond particles and a second particle size of polycrystalline diamond particles; forming a suspension of nanocrystalline diamond particles suspended in a solvent; and mixing the blend into the suspension to form a polycrystalline diamond mixture comprising nanocrystalline diamond coated polycrystalline diamond particles. The mixture is sintered with a substrate at high temperature and high pressure to form the polycrystalline diamond cutter element. | 07-18-2013 |
| 20130186005 | FORMING SHAPED ABRASIVE PARTICLES - A method of forming a shaped abrasive particle includes extruding a mixture into an opening in a screen within an application zone and translating the screen and belt to a release zone and separating the screen and belt to form a precursor shaped abrasive particle on the belt, wherein the screen and belt are separated at a release angle of at least about 15° and not greater than about 45°, wherein the release angle is defined as an angle between a surface of the screen and a surface of the belt. | 07-25-2013 |
| 20130186006 | ABRASIVE PARTICLES HAVING PARTICULAR SHAPES AND METHODS OF FORMING SUCH PARTICLES - A method of forming an abrasive article includes depositing a mixture into an opening of a substrate, contacting an exposed surface of the mixture in the opening to a texturing form to form a textured preform, and removing the mixture from the opening and forming an abrasive particle having a textured surface. | 07-25-2013 |
| 20130199107 | POLYCRYSTALLINE SUPERHARD MATERIAL - A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material. | 08-08-2013 |
| 20130205683 | Preparation method of diamond-metal sawblades in reactive sintering production for singulating QFN packaging device - A method for preparing a sintered metal matrix diamond saw blade used for cutting a QFN packaging device includes steps of: preparing metal matrix by employing metal powder and inorganic filler, wet-mixing and stirring the metal matrix, adding diamond grains to form a mixed material with evenly distributed diamond grains, performing the mixed material through cold pressing for pre-shaping, preparing a sintered metal matrix diamond saw blade blank through hot-pressing sintering, and finally machine-shaping the sintered metal matrix diamond saw blade blank to meet the dimensional requirements. The firm interface metallurgical bond is formed between the metal matrix and the diamond grains by the hot-pressing sintering process, which enhances holding force of the metal matrix on the diamond grains, in such a manner that abrasive grains are not easy to fall off untimely during cutting, thus prolonging service life of the sintered metal matrix diamond saw blade. | 08-15-2013 |
| 20130212952 | Laser Method for Making Shaped Ceramic Abrasive Particles, Shaped Ceramic Abrasive Particles, and Abrasive Articles - A method of making shaped ceramic abrasive particles includes cutting a layer of ceramic precursor material using a laser beam and forming shaped ceramic precursor particles. Further thermal processing provides shaped ceramic abrasive particles. Shaped ceramic abrasive particles producible by the methods and abrasive articles containing them are also disclosed. | 08-22-2013 |
| 20130212953 | ALUMINA LAYER WITH MULTITEXTURE COMPONENTS - A cutting tool insert for machining by chip removal includes a body of a hard alloy of cemented carbide, cermet, ceramics or cubic boron nitride based material onto which a hard and wear resistant coating is deposited by CVD. The coating includes at least one multitextured α-Al | 08-22-2013 |
| 20130219801 | ABRASIVE ARTICLES INCLUDING ABRASIVE PARTICLES BONDED TO AN ELONGATED BODY - An abrasive article comprising an elongated body, a bonding layer overlying a surface of the elongated body, and abrasive grains contained within the bonding layer at an average abrasive grain concentration within a range between about 0.02 ct/m and about 0.30 ct/m. | 08-29-2013 |
| 20130255161 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly and a method of making the cutter assembly are disclosed. A method of fabricating a cutting element having at least one island structure in at least one pocket of a substrate may comprise steps of building the substrate with at least one pocket; putting the at least one island into the at least one pocket in the substrate to form an assembly, the at least one island is not in a final state, wherein in the final state, chemical composition, shape, phase distribution and content, density and mechanical properties are finalized without changes; and subjecting the assembly to a final fabrication process to form the said cutting element and achieve the final state of the cutting element and at least one island in at least one pocket. | 10-03-2013 |
| 20130255162 | TRANSFER ASSISTED SCREEN PRINTING METHOD OF MAKING SHAPED ABRASIVE PARTICLES AND THE RESULTING SHAPED ABRASIVE PARTICLES - Shaped ceramic articles can be obtained by screen printing the desired shapes from a dispersion of a precursor of the ceramic onto a receiving surface using a transfer assisted technique that applies a differential pressure, at least partially drying the screen printed shapes, and firing them to generate the shaped ceramic articles. Shaped abrasive particles made using lower viscosity sol gels that tended to flow or creep after the screen printing formation were found to have higher grinding performance over screen printed shaped abrasive particles made with higher viscosity sol gels. | 10-03-2013 |
| 20130263525 | Shaped Abrasive Particles and Method of Making - A method of making shaped abrasive particles including forming an abrasive flake comprising a plurality of precursor shaped abrasive particles and a frangible support joining the precursor shaped abrasive particles together; transporting the abrasive flake through a rotary kiln to sinter the abrasive flake; and breaking the sintered abrasive flake into individual shaped abrasive particles. The method is useful to make small shaped abrasive particles having insufficient mass to be efficiently individually sintered in a rotary kiln without joining two or more of the shaped abrasive particles together. | 10-10-2013 |
| 20130269263 | METHODS OF FABRICATING ABRASIVE ELEMENTS USING SP2-CARBON-CONTAINING PARTICLES - In an embodiment, a method of forming an abrasive element is disclosed. The method includes sintering a powder mixture including a plurality of superabrasive particles, a plurality of sp | 10-17-2013 |
| 20130276377 | ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article, comprising a polycrystalline material comprising abrasive grains and a filler material having an average negative coefficient of thermal expansion (CTE) within a range of temperatures between about 70 K to about 1500 K. A method of forming an abrasive article, comprising preparing an abrasive material, preparing a filler material having an average negative coefficient of thermal expansion (CTE) within a range of temperatures between about 150 K to about 1500 K, and forming a polycrystalline material comprising grains of the abrasive material and the filler material. | 10-24-2013 |
| 20130283705 | METHOD FOR PRODUCING ZIRCONIA-REINFORCED ALUMINA GRAINS, IN PARTICULAR ABRASIVE GRAINS, AND GRAINS PRODUCED BY SUCH METHOD - Method for producing zirconia-reinforced Al | 10-31-2013 |
| 20130283706 | POLYCRYSTALLINE DIAMOND - A polycrystalline diamond (PCD) material | 10-31-2013 |
| 20130291445 | DIAMOND ABRASIVE GRAIN AND ELECTROPLATED TOOL HAVING THE SAME - A coating method on diamond abrasive grains is used to form a conductive film on diamond abrasive grains. The conductive film has chemical composition gradient giving the diamond abrasive grain an outwardly increasing electrical conductibility as a function of film thickness. The subsequent electroplating layer can therefore more effectively embed the modified diamond abrasive grains, whilst the adhesion/bonding strength between substrate (work piece for electroplating) and the diamond abrasive grains is improved. | 11-07-2013 |
| 20130291446 | TOOL MADE OF CUBIC BORON NITRIDE SINTERED BODY - A tool includes a cubic boron nitride sintered body at least at a tool working point. The cubic boron nitride sintered body contains cubic boron nitride, a heat insulating phase, and a binder phase. Cubic boron nitride is contained in the cubic boron nitride sintered body by not less than 60 volume % and not more than 99 volume %, and the heat insulating phase includes one or more types of first compound composed of one or more types of element selected from the group consisting of Al, Si, Ti, and Zr and one or more types of element selected from the group consisting of N, C, O, and B. The first compound is contained in the cubic boron nitride sintered body by not less than 1 mass % and not more than 20 mass % and it has an average particle size smaller than 100 nm. | 11-07-2013 |
| 20130291447 | METHODS OF FORMING CUTTING ELEMENTS BY REMOVING METAL FROM INTERSTITIAL SPACES IN POLYCRYSTALLINE DIAMOND - Methods of forming a cutting element include immersing at least a portion of a volume of polycrystalline diamond in a liquid electrolytic solution, applying a voltage between the polycrystalline diamond and a cathode in contact with the liquid electrolytic solution, and removing at least a portion of metal catalyst from interstitial spaces between adjacent diamond grains. The polycrystalline diamond includes interbonded diamond grains and metal catalyst particles in the interstitial spaces between adjacent grains of polycrystalline diamond material. Some methods include forming a barrier over a portion of a volume of polycrystalline diamond and transferring at least a portion of the metal catalyst from a portion of the polycrystalline diamond not covered by the barrier to a liquid electrolyte. Some methods include encapsulating a volume of polycrystalline diamond in a barrier and selectively removing a portion of the barrier from a first portion of the volume of polycrystalline diamond. | 11-07-2013 |
| 20130298475 | EDM CUTTABLE, HIGH CBN CONTENT SOLID PCBN COMPACT - The present disclosure relates to cubic boron nitride (cBN) cutting elements that have high cBN content and that are cuttable by electric discharge machining (EDM). A cutting element according to an embodiment includes a self-sintered polycrystalline cubic boron nitride (PCBN) compact, having a first phase of cubic boron nitride (cBN) particles and a ceramic binder phase with titanium compounds. The first phase occupies greater than 80% by volume of the self-sintered PCBN compact. The self-sintered PCBN compact has an electrical conductivity sufficient to be cuttable by electrical discharge machining. | 11-14-2013 |
| 20130298476 | Method for Recovering Abrasive Material Component from used Abrasive Material Slurry, and Cerium Oxide Recovered through Method - Provided is a method for recovering an abrasive material component from used slurry having cerium oxide as the principle component of the abrasive material therein, the abrasive component recovery method being one in which post-recovery treatment of the abrasive agent and waste liquid is easy. Also provided is cerium oxide recovered through the novel recovery method. A method for recovering an abrasive material component from used abrasive slurry containing cerium oxide in the abrasive material thereof is characterized in that the abrasive material component is recovered by: adding a magnesium salt to the used abrasive slurry; coagulating the abrasive material component and causing the sale to sediment from the abrasive slurry, which contains the abrasive material component and components derived from the material subjected to abrasion; and separating the solids and liquids. | 11-14-2013 |
| 20130305616 | ALUMINA SINTERED BODY, ABRASIVE GRAINS, AND GRINDSTONE - Provided are an alumina sintered compact containing a titanium compound and an iron compound, wherein FeTiAlO | 11-21-2013 |
| 20130305617 | METHODS OF FORMING A HARDFACING COMPOSITION, METHODS OF HARDFACING A DOWNHOLE TOOL, AND METHODS OF FORMING AN EARTH-BORING BIT - A hardfacing composition for downhole well tools, such as earth-boring bits, contains sintered ultrahard particles. The ultrahard particles consist of tungsten carbide grains, cobalt and vanadium. The ultrahard particles are dispersed within a matrix metal of iron, nickel or alloys thereof. The composition may also have sintered tungsten carbide particles of a larger size than the ultrahard particles. The ultrahard particles have a greater hardness than the sintered tungsten carbide particles. The ultrahard particles and the sintered tungsten carbide particles may be in a spherical pellet form. Other hard metal particles may be in the composition. | 11-21-2013 |
| 20130305618 | Fine Abrasive Particles and Process for Producing Same - Provided are fine abrasive particles which have a high rate of polishing and generate few polishing flaws. A process for producing then abrasive particles is also provided in which the fine abrasive particles have a reduced coefficient of fluctuation in particle diameter, the production steps are simple, and the production cost is low. The fine abrasive particles comprise cerium oxide, at least one element selected from La, Pr, Nd, Sm, and Eu, and one or more element selected from Y, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, and are characterized in that the cerium oxide has a Ce content of 20 mol % or higher and that the sum (mol %) of the content of the at least one element selected from La, Pr, Nd, Sm, Nd Eu and the content of Ce in the cerium oxide is greater than the sum (mol %) of the contents of the one or more elements selected from Y, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. | 11-21-2013 |
| 20130312336 | ALUMINA SINTERED BODY, ABRASIVE GRAINS, AND GRINDSTONE - Provided are an alumina sintered compact containing a titanium compound and an iron compound, wherein the total amount of the TiO | 11-28-2013 |
| 20130312337 | ELECTROSTATIC ABRASIVE PARTICLE COATING APPARATUS AND METHOD - A method of applying particles to a backing having a make layer on one of the backing's opposed major surfaces. The method including the steps of: supporting the particles on a feeding member having a feeding surface such that the particles settle into one or more layers on the feeding surface; the feeding surface and the backing being arranged in a non-parallel manner; and translating the particles from the feeding surface to the backing and attaching the particles to the make layer by an electrostatic force. | 11-28-2013 |
| 20130318884 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly and a method of making the cutter assembly are disclosed. A method of fabricating a cutting element having at least one island structure in at least one pocket of a substrate may comprise steps of building a substrate green body with at least one pocket; building at least one island green body; assembling the at least one island green body and the substrate green body with at least one pocket in the substrate green body to form a green body assembly; and subjecting the green body assembly to a final fabrication process to form the said cutting element. | 12-05-2013 |
| 20130326964 | DRILLING OR ABRADING TOOL HAVING A WORKING SURFACE WITH AN ARRAY OF BLIND APERTURES PLUGGED WITH SUPER-ABRASIVE MATERIAL - A substrate includes a surface having blind apertures formed therein. The blind apertures formed in the surface are preferably arranged in a regular and repeating pattern, such as with an array. A super-abrasive material fills each of the blind apertures. Each apertures hole has an opening with a cross-sectional dimension in the range of 1 mm to 15 mm. The super-abrasive material filling each of the plurality of blind apertures may be a polycrystalline diamond compact or an impregnated diamond material (such as formed by fused tungsten carbide impregnating randomly distributed diamond particles). The blind apertures may be formed in the substrate using electrical discharge machining. | 12-12-2013 |
| 20130333300 | POLYCRYSTALLINE DIAMOND MATERIAL - A polycrystalline diamond material comprises a mass of diamond particles or grains exhibiting inter-granular bonding and a binder material comprising a non-metallic catalyst material for diamond, the non-metallic catalyst material for diamond being a metal oxoanion, the oxoanion being selected from the group comprising molybdates, tungstates, vanadates, phosphates and mixtures thereof. | 12-19-2013 |
| 20130333301 | SUPERHARD STRUCTURE AND METHOD OF MAKING SAME - A superhard structure comprises a body of polycrystalline superhard material comprising a first region and a second region. The second region is adjacent an exposed surface of the superhard structure and comprises a diamond material or cubic boron nitride with a density greater than 3.4×103 kilograms per cubic metre when the second region comprises diamond material. The material(s) forming the first and second regions have a difference in coefficient of thermal expansion, the first and second regions being arranged such that this difference induces compression in the second region adjacent the exposed surface. The first/a further region has the highest coefficient of thermal expansion of the polycrystalline body and is separated in part from a peripheral free surface of the body by the second region or one or more further regions formed of a material(s) of a lower coefficient of thermal expansion. The regions comprise a plurality of grains of polycrystalline superhard material. The second region is peripherally discontinuous with a gap therein through which a portion of the region formed of the material of highest coefficient of thermal expansion extends to the free surface of the superhard structure. There is also disclosed a method for making such a structure. | 12-19-2013 |
| 20130340352 | METHODS AND SYSTEMS FOR REMOVING DIAMOND-DIAMOND BONDING CATALYSTS FROM POLYCRYSTALLINE DIAMOND - Methods for removing, or leaching, cobalt or other diamond-diamond bonding catalysts from polycrystalline diamond compacts (PDCs) or other structures formed from polycrystalline diamond include leaching under conditions that simulate use of PDCs in a hot hole drilling environment. A leaching agent may be formulated, when used under appropriate conditions, to remove or substantially remove cobalt or another catalyst from polycrystalline diamond without dissolving, degrading or otherwise attacking a substrate that supports or carries the polycrystalline diamond. The leaching agent may include one or more components that mimick the chemicals or conditions to which a PDC would be exposed in a hot hole drilling environment. Polycrystalline diamond structures from which cobalt or another diamond-diamond bonding catalyst has been removed or substantially removed are also disclosed, as are systems for leaching cobalt or other diamond-diamond bonding catalysts from polycrystalline diamond. | 12-26-2013 |
| 20140007518 | ABRASIVE PARTICLES HAVING PARTICULAR SHAPES AND METHODS OF FORMING SUCH PARTICLES - A shaped abrasive particle including a body having a length (l), a width (w), and a height (hi), wherein the height is at least about 28% of the width, and a percent flashing (f) of at least about 10% and not greater than about 45% for a total side area of the body. | 01-09-2014 |
| 20140007519 | COMPOSITE PART INCLUDING A CUTTING ELEMENT - A composite part comprises (a) a cutting element which comprises super-hard cutting table and a substrate and (b) a metal or alloy layer. Respective first surfaces of the superhard cutting table and the substrate are joined to each other, and the metal or alloy layer is located adjacent to second surfaces of the cutting table and the substrate so as to surround the joined first surfaces of the cutting table and the substrate. The metal or alloy layer and the second surfaces of one or both of the cutting table and substrate are co-operatively shaped substantially to prevent relative movement therebetween. The metal or alloy layer may be used to secure the cutting element within a tool body, and advantageously provides a convenient means to effect that securement, while simultaneously protecting the join between the superhard cutting table and the substrate during the process of securement of the cutting element to the tool body. | 01-09-2014 |
| 20140013675 | Abrasive Article and Method Of Forming - An abrasive article including a substrate having an elongated body, a tacking layer overlying the substrate, and a first type of abrasive particle overlying the tacking layer and defining a first abrasive particle concentration at least about 10 particles per mm of substrate. | 01-16-2014 |
| 20140020305 | MAGNETORHEOLOGICAL FLUID FOR ULTRASMOOTH POLISHING - A magnetorheological fluid for use in magnetorheological ultrasmooth polishing of a substrate surface, comprising an aqueous carrier vehicle; a first amount of magnetic particles having a average diameter between about 1 micrometer and about 2 micrometers; and a second amount of abrasive particles having an average diameter between about <1 nanometer and about 15 nanometers. The fluid may further comprise a chemical stabilizer. Preferably the size of the magnetic particles is 2 to 3 orders of magnitude greater than the size of the abrasive particles. Preferably, the magnetic particles are spherical and include carbonyl iron, and preferably, the abrasive particles are selected from the group consisting of aluminum oxide, zirconium oxide, cerium oxide, silica, boron carbide, silicon carbide, natural diamond, synthetic diamond, and combinations thereof. | 01-23-2014 |
| 20140026493 | METHOD AND DEVICE FOR MANUFACTURING SAW WIRE | 01-30-2014 |
| 20140041313 | COMPOSITIONAL VARIATIONS OF TUNGSTEN TETRABORIDE WITH TRANSITION METALS AND LIGHT ELEMENTS - A composition includes tungsten (W); at least one element selected form the group of elements consisting of boron (B), beryllium (Be) and silicon (Si); and at least one element selected from the group of elements consisting of titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), hafnium (Hf), tantalum (Ta), rhenium (Re), osmium (Os), iridium (Ir), lithium (Li) and aluminum (Al). The composition satisfies the formula W | 02-13-2014 |
| 20140047777 | Abrasive Tools Having a Continuous Metal Phase for Bonding an Abrasive Component to a Carrier - An abrasive article includes a carrier element, an abrasive component, and a bonding region between the abrasive component and the carrier element. The abrasive component includes abrasive particles bound in a metal matrix. The abrasive component further includes a network of interconnected pores substantially filled with an infiltrant. The infiltrant has an infiltrant composition containing at least one metal element. The bonding region includes a bonding metal having a bonding metal composition containing at least one metal element. The bonding region is a region distinct from the carrier element and is a separate phase from the carrier element. An elemental weight percent difference is the absolute value of the difference in weight content of each element contained in the bonding metal composition relative to the infiltrant composition. The elemental weight percent difference between the bonding metal composition and the infiltrant composition does not exceed 20 weight percent. | 02-20-2014 |
| 20140069022 | METHODS OF FABRICATING POLYCRYSTALLINE DIAMOND COMPACTS - Embodiments relate to methods of manufacturing polycrystalline diamond compacts (“PDCs”). In an embodiment, a method of fabricating a PDC includes positioning a plurality of diamond particles adjacent to a cemented carbide material. The cemented carbide material includes one or more types of tungsten-containing eta phases. The method further includes subjecting the plurality of diamond particles and the cemented carbide material to a high-pressure/high-temperature process effective to sinter the plurality of diamond particles so that a polycrystalline diamond table is formed without tungsten carbide grains of the cemented carbide material exhibiting abnormal grain growth that project into the polycrystalline diamond table. | 03-13-2014 |
| 20140069023 | ABRASIVE ARTICLE INCORPORATING AN INFILTRATED ABRASIVE SEGMENT - An abrasive article includes a base, an abrasive member comprising three distinct phases bonded to each other including abrasive particles, a metal matrix, and an infiltrant. The abrasive article further includes a backing region between the abrasive member and the base, wherein the backing region comprises a laser welded bond joint. | 03-13-2014 |
| 20140083019 | MATRIX BODY FIXED CUTER BITS - A drill bit that includes a bit body having a plurality of blades extending radially therefrom, at least a portion of the plurality of blades comprises a first matrix region comprising a plurality of first carbide particles separated by a first binder phase, each of the first carbide particles comprising a mixture of WC and W | 03-27-2014 |
| 20140090309 | CUBIC BORON NITRIDE PARTICLES HAVING A UNIQUE MORPHOLOGY - A superabrasive particle, such as cubic boron nitride, and method of making the same are disclosed. A cubic boron nitride particle may have an irregular surface, wherein the surface roughness of said particle is less than about 0.95. The method for producing abrasive particles having a unique surface morphology may comprise the steps of providing a plurality of abrasive particles; blending reactive metal powder with the abrasive particles; compressing the blended components into a pellet; heating said pellet; and recovering modified abrasive particles. | 04-03-2014 |
| 20140109490 | METHOD OF MAKING CERAMIC SHAPED ABRASIVE PARTICLES, SOL-GEL COMPOSITION, AND CERAMIC SHAPED ABRASIVE PARTICLES - A method includes: providing a mold having a plurality of mold cavities, wherein each mold cavity is bounded by a plurality of faces joined along common edges; filling at least some of the mold cavities with a sol-gel composition that includes a release agent dispersed therein; at least partially drying the sol-gel composition thereby forming shaped ceramic precursor particles; calcining at least a portion of the shaped ceramic precursor particles to provide calcined shaped ceramic precursor particles; and sintering at least a portion of the calcined shaped ceramic precursor particles to provide ceramic shaped abrasive particles. A sol-gel composition, shaped ceramic precursor particles, and ceramic shaped abrasive particles associated with practice of the method are also disclosed. | 04-24-2014 |
| 20140109491 | THERMALLY STABLE DIAMOND BONDED MATERIALS AND COMPACTS - Thermally stable diamond bonded construction comprise a diamond bonded body including a thermally stable region, comprising a plurality of diamond grains bonded together by a reaction product of the diamond grains with a reactant such as Si, and a polycrystalline diamond region, comprising intercrystalline bonded diamond and a catalyst material. The body further comprises a ceramic compound formed by reaction of an Nb, Zr, Ti, or Mo getter material with a gaseous element generated during HPHT sintering of the diamond bonded body. The diamond bonded body may comprise from 0.1 to 15 percent by weight of the ceramic compound. The diamond bonded body can be formed during a single HPHT process operated at different temperatures when the reactant has a melting temperature above the catalyst material. The construction may include a metallic substrate attached to the diamond bonded body to facilitate use as a wear or cutting element. | 04-24-2014 |
| 20140115973 | ELECTROPLATED WHEEL - An electroplated wheel comprises a metal base formed to a disc shape and rotationally driven about a rotational axis and a superabrasive grain layer formed to have numerous superabrasive grains fixed by plating on a belt section that extends in a predetermined width on an outer peripheral portion of the metal base. In the electroplated wheel, a plurality of masking portions having no superabrasive grains electrodeposited thereat are formed of gel adhesive fixed as dots to be larger than the superabrasive grains by a dispenser at intersection points of a plurality of concentric array circles imaginarily drawn concentrically of the rotational axis to divide the belt section at equal intervals and a plurality of width-direction array lines imaginarily drawn from one end toward the other end of the belt section to divide the belt section at equal intervals in a circumferential direction. | 05-01-2014 |
| 20140115974 | HARD-METAL BODY - The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same. | 05-01-2014 |
| 20140123564 | ABRASIVE COMPACTS - Abrasive compacts, in particular ultrahard polycrystalline abrasive compacts, are made under high pressure/high temperature conditions and are characterized in that they include a coarser grained fraction of ultrahard particles distributed non-percolatively throughout a finer grained fraction of ultrahard particles, which may be regarded as a finer grained ultrahard particle matrix, in such a way that the individual coarser grains are largely isolated from one another. It therefore performs as a matrix of highly wear resistant finer grained material interspersed with larger grains, offering a structure that has advantageous wear and impact performance over the behaviours of the two components individually or otherwise combined. | 05-08-2014 |
| 20140123565 | Systems and Methods for Vapor Pressure Leaching Polycrystalline Diamond Cutter Elements - A system for leaching a polycrystalline diamond (PCD) cutter element having a PCD table and a substrate, the system including a housing having an open first end and a closed second end and a lid removably and sealingly attached the first end of the housing. The housing and the lid define an inner chamber extending between the first end and the second end, and the inner chamber is configured to receive and hold a volume of liquid acid therein. In addition, the system includes a cutter element holder disposed within the inner chamber, wherein the PCD cutter element is suspended above the volume of liquid acid in the inner chamber with the holder. | 05-08-2014 |
| 20140137482 | Abrasive Article Comprising Abrasive Particles of a Composite Composition - An abrasive article has a body including an abrasive portion with a bond material, abrasive particles contained in the bond material, and a reinforcing member contained in the body. The abrasive portion can have a fracture propagation toughness WOF of at least about 5 kJ/m | 05-22-2014 |
| 20140150351 | CUTTING ELEMENT AND A METHOD OF MANUFACTURING A CUTTING ELEMENT - The present disclosure relates in one aspect to a cutting element comprising a substrate and a cutting layer disposed on a surface of the substrate. The cutting layer comprises an ultra hard material. The substrate comprises tungsten carbide and a metal binder. The substrate has a magnetic saturation value in the range of from 80 to less than 85%. In another aspect, the magnetic saturation value may increase within the substrate along a gradient, wherein proximal to the interface with the cutting layer, the substrate has a magnetic saturation value in the range of from 80 to less than 85%. Also included are drill bits incoiporating such cutting elements. Additionally, the present disclosure relates to methods of manufacturing cutting elements. | 06-05-2014 |
| 20140157682 | POLYCRYSTALLINE DIAMOND COMPACT WITH INCREASED IMPACT RESISTANCE - A polycrystalline diamond (PCD) with diamond grains includes a first zone of the diamond grains and a second zone of the diamond grains. The first zone forms a working surface and a first catalyzing material is disposed within voids of the diamond grains in the first zone. A second catalyzing material is bonded to the diamond grains disposed in the second zone. The first catalyzing material in the first zone is connected to the diamond grains disposed in the first zone less intimately than the second catalyzing material is bonded to the diamond grains in the second zone. | 06-12-2014 |
| 20140165476 | POLYCRYSTALLINE DIAMOND CONSTRUCTION AND METHOD FOR MAKING SAME - A polycrystalline diamond construction comprising a body of polycrystalline diamond material is formed of a mass of diamond grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, and a non-diamond phase at least partially filling a plurality of the interstitial regions to form non-diamond phase pools, the non-diamond phase pools each having an individual cross-sectional area. The percentage of non-diamond phase in the total area of a cross-section of the body of polycrystalline diamond material and the mean of the individual cross-sectional areas of the non-diamond phase pools in the image analysed using an image analysis technique at a selected magnification is less than 0.7, or less than 0.340 microns squared, or between around 0.005 to 0.340 microns squared depending on the percentage of non-diamond phase in the total area of the cross-section of the polycrystalline diamond construction. There is also disclosed a method of making such a construction. | 06-19-2014 |
| 20140173996 | Sulfur Containing Alpha-Alumina Coated Cutting Tool - Cutting tool insert has a substrate and a coating of one or more refractory layers of which at least one layer is an α-Al | 06-26-2014 |
| 20140182214 | Abrasive Articles and Method of Forming Same - An abrasive article including a bonded abrasive body having a bond material made of a vitrified material, abrasive particles comprising a first type of superabrasive material contained in the bond material, a porosity of at least about 50 vol % of the total volume of the bonded abrasive body, and a ΔCTE of not greater than about 5.5 ppm/° C., wherein ΔCTE is defined as a difference between a CTE of the bond material and a CTE of the abrasive particles. | 07-03-2014 |
| 20140182215 | THERMALLY STABLE DIAMOND POLYCRYSTALLINE DIAMOND CONSTRUCTIONS - Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals, a plurality of interstitial regions disposed among the crystals, and a substrate attached to the body. The body includes a working surface and a side surface extending away from the working surface to the substrate. The body comprises a first region adjacent the side surface that is substantially free of a catalyst material and that extends a partial depth into the diamond body. The first region can further extend to at least a portion of the working surface and a partial depth therefrom into the diamond body. The diamond body can be formed from natural diamond grains and/or a mixture of natural and synthetic diamond grains. A surface of the diamond body is treated to provide the first region, and before treatment is finished to an approximate final dimension. | 07-03-2014 |
| 20140182216 | PARTICULATE MATERIALS AND METHODS OF FORMING SAME - A particulate material having a body including a first phase having at least about 70 wt % alumina for a total weight of the first phase, and a second phase comprising phosphorus, wherein the body includes at least about 0.1 wt % of the second phase for the total weight of the body, and wherein the second phase has an average grain size of not greater than about 1 micron. | 07-03-2014 |
| 20140182217 | ABRASIVE PARTICLES HAVING COMPLEX SHAPES AND METHODS OF FORMING SAME - An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%. | 07-03-2014 |
| 20140208662 | GREEN COLORED REFRACTORY COATINGS FOR CUTTING TOOLS - In one aspect, coated cutting tools are described herein. A coated cutting tool described herein comprises a substrate and a coating adhered to the substrate, the coating comprising at least one composite layer deposited by chemical vapor deposition, the composite layer comprising an aluminum oxynitride phase, a metal oxide phase including zirconium oxide, a zirconium sulfur nitride phase and a metal oxynitride phase in addition to the aluminum oxynitride phase, the metal oxynitride phase comprising zirconium oxynitride. | 07-31-2014 |
| 20140208663 | OUTER BLADE CUTTING WHEEL AND MAKING METHOD - In an outer blade cutting wheel comprising an annular thin disc base of cemented carbide having an outer diameter of 80-200 mm, an inner diameter of 30-80 mm, and a thickness of 0.1-1.0 mm, and a blade section disposed on an outer periphery of the base, the blade section comprises diamond grains and/or CBN grains bound with a metal bond having a Young's modulus of 0.7-4.0×10 | 07-31-2014 |
| 20140215926 | POLYCRYSTALLINE DIAMOND COMPACTS INCLUDING AT LEAST ONE TRANSITION LAYER AND METHODS FOR STRESS MANAGEMENT IN POLYCRSYSTALLINE DIAMOND COMPACTS - Embodiments relate to polycrystalline diamond compacts (“PDCs”) that are less susceptible to liquid metal embrittlement damage due to the use of at least one transition layer between a polycrystalline diamond (“PCD”) layer and a substrate. In an embodiment, a PDC includes a PCD layer, a cemented carbide substrate, and at least one transition layer bonded to the substrate and the PCD layer. The at least one transition layer is formulated with a coefficient of thermal expansion (“CTE”) that is less than a CTE of the substrate and greater than a CTE of the PCD layer. At least a portion of the PCD layer includes diamond grains defining interstitial regions and a metal-solvent catalyst occupying at least a portion of the interstitial regions. The diamond grains and the catalyst collectively exhibit a coercivity of about 115 Oersteds or more and a specific magnetic saturation of about 15 Gauss·cm | 08-07-2014 |
| 20140215927 | POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING OPTIMIZED MATERIAL COMPOSITION - Diamond bonded constructions include a diamond body comprising intercrystalline bonded diamond and interstitial regions. The body has a working surface and an interface surface, and may be joined to a metallic substrate. The body has a gradient diamond volume content greater about 1.5 percent, wherein the diamond content at the interface surface is less than 94 percent, and increases moving toward the working surface. The body may include a region that is substantially free of a catalyst material otherwise disposed within the body and present in a gradient amount. An additional material may be included within the body and be present in a changing amount. The body may be formed by high-pressure HPHT processing, e.g., from 6,200 MPa to 10,000 MPa, to produce a sintered body having a characteristic diamond volume fraction v. average grain size relationship distinguishable from that of diamond bonded constructions form by conventional-pressure HPHT processing. | 08-07-2014 |
| 20140230339 | METHOD OF PROCESSING A COMPOSITE BODY - A method of processing a composite body comprising a super-hard structure and refractory metal material exposed proximate a boundary of the composite body, the refractory metal material comprising refractory metal. The method includes providing a basic corrosive agent, heating the corrosive agent to at least its melting point, contacting the composite body with the corrosive agent in the molten state and treating the composite body with the corrosive agent for a period of time to remove refractory metal material from the composite body. | 08-21-2014 |
| 20140237907 | ABRASIVE ARTICLE WITH SHAPED ABRASIVE PARTICLES WITH GROOVES - Abrasive particles comprising shaped abrasive particles each having a sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a sidewall and having a maximum thickness, T; and the shaped abrasive particles further comprising a plurality of grooves on the second face. | 08-28-2014 |
| 20140250797 | Composite Shaped Abrasive Particles and Method of Forming Same - A method of forming a shaped abrasive particle includes forming a first mixture and a second mixture in a single forming process into an integral precursor shaped abrasive particle, wherein the first mixture has a different composition than a composition of the second mixture. | 09-11-2014 |
| 20140250798 | THERMALLY STABLE POLYCRYSTALLINE ULTRA-HARD CONSTRUCTIONS - Thermally stable polycrystalline constructions include a body having a polycrystalline ultra-hard phase and a plurality of empty voids. The construction includes a backside support member over at least a portion of the backside surface of the body and a sidewall support member over at least a portion of the sidewall surface of the body extending an axial distance along at least a portion of the body and at least partially covering a circumferential surface of the body. The construction has a compressive stress exerted on the body. | 09-11-2014 |
| 20140259963 | CARBONATE PCD AND METHODS OF MAKING THE SAME - A polycrystalline diamond body, and a method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond particles with a first quantity of magnesium carbonate to form a first layer in an enclosure, the first layer having a working surface, and placing a second quantity of magnesium carbonate in the enclosure forming a second layer, the first layer and the second layer forming an assembly. A quantity of at least one of silicon or aluminum is mixed in with or placed adjacent to at least one of the first layer or the second layer. The assembly, including the at least one of silicon or aluminum, is sintered at high pressure and high temperature, causing the at least one of silicon or aluminum to infiltrate at least one layer of the assembly, forming a polycrystalline diamond body. | 09-18-2014 |
| 20140283457 | METHOD OF FORMING A THERMALLY STABLE DIAMOND CUTTING ELEMENT - A method for forming a diamond body includes placing a thermally stable polycrystalline diamond body and a first substrate into an enclosure, the thermally stable polycrystalline diamond body comprising a plurality of bonded diamond crystals and a plurality of interstitial regions between the bonded diamond crystals, the interstitial regions being substantially free of a catalyst material, heating the thermally stable polycrystalline diamond body and the first substrate to remove residual materials from the thermally stable polycrystalline diamond body, subjecting the thermally stable polycrystalline diamond body and the first substrate to a vacuum for evacuating such residual material, and pressing under high temperature the enclosure, the thermally stable polycrystalline diamond body and the first substrate while maintaining a vacuum in the enclosure to bond the thermally stable polycrystalline diamond body to the substrate. | 09-25-2014 |
| 20140298729 | BONDED ABRASIVE ARTICLE AND METHOD OF GRINDING - An abrasive article configured to grind a workpiece having a fracture toughness of at least about 5.5 MPa·m | 10-09-2014 |
| 20140298730 | METHOD OF MAKING CUTTER ELEMENTS - A method for making a cutter element, the method including combining a plurality of super-hard grains, a powder source of bond material for bonding the super-hard grains in the cutter element, and a fluid medium to form a paste, in which the content of the super-hard grains is sufficient for the content of the super-hard grains in the cutter element to be at least about 3 volume percent. The paste is introduced into an extrusion device and extruded to form a green body, which is sintered to provide the cutter element. In some examples, the cutter element may be for a saw blade or drill bit. | 10-09-2014 |
| 20140305045 | SELF-RENEWING CUTTING SURFACE, TOOL AND METHOD FOR MAKING SAME USING POWDER METALLURGY AND DENSIFICATION TECHNIQUES - In one embodiment, a self-renewing cutting tool includes a substrate and a layer bonded to the substrate forming a composite cladding. The layer includes a plurality of pieces of a first material having irregular, non-uniform shapes, the irregular, non-uniform shapes forming cutting edges, and a second material in which the plurality of first pieces are embedded. The second material is bonded to both the plurality of pieces of the first material and the substrate by densification of the plurality of pieces of a first material and a powder of the second material. At least some cutting edges of the first material lie beneath a surface of the second material and are exposable by wear of the second material. | 10-16-2014 |
| 20140311045 | METHODS OF FORMING A SUPERHARD STRUCTURE OR BODY COMPRISING A BODY OF POLYCRYSTALLINE DIAMOND CONTAINING MATERIAL - A method of producing a free standing PCD comprises forming a mass of combined diamond particles and precursor compound(s) for the metals of the metallic network by suspending the diamond particles in a liquid, and crystallising and/or precipitating the precursor compounds in the liquid. The mass is then removed from suspension by sedimentation and/or evaporation to form a dry powder of combined diamond particles and precursor compound(s). The powder is subjected to a heat treatment to dissociate and reduce the precursor compound(s) to form metal particles smaller in size than the diamond particles to provide a homogeneous mass. This is then consolidated using isostatic compaction to form a homogeneous cohesive green body of a pre-selected size and 3-dimensional shape. The green body is subjected to high pressure and high temperature conditions such that the metallic material wholly or in part becomes molten and facilitates diamond particle to particle bonding via partial diamond re-crystallisation to form a free standing PCD body. | 10-23-2014 |
| 20140318027 | METHODS OF MAKING POLYCRYSTALLINE DIAMOND COMPACTS - A polycrystalline diamond compact includes a substrate and a polycrystalline diamond table attached to the substrate. The polycrystalline diamond table includes an upper surface and at least one peripheral surface. Diamond grains of the polycrystalline diamond table define a plurality of interstitial regions. The polycrystalline diamond table includes a region having silicon carbide positioned within at least some of the interstitial regions thereof. In an embodiment, the first region extends over only a selected portion of the upper surface and/or at least a portion of the at least one peripheral surface. In another embodiment, the first region substantially contours the upper surface and a chamfer. | 10-30-2014 |
| 20140325915 | SUPER-HARD STRUCTURE, TOOL ELEMENT AND METHOD OF MAKING SAME - A method for treating a super-hard structure, the method including heating the super-hard structure to a treatment temperature of at least 500 degrees centigrade and cooling the super-hard structure from the treatment temperature to a temperature of less than 200 degrees centigrade at a mean cooling rate of at least 1 degree centigrade per second and at most 100 degrees centigrade per second to provide a treated super-hard structure. A PCBN structure produced by the method may have flexural strength of at least 650 MPa. | 11-06-2014 |
| 20140325916 | ABRASIVE PARTICLES HAVING PARTICULAR SHAPES AND METHODS OF FORMING SUCH PARTICLES - An abrasive article includes a shaped abrasive particle including a body having a first height (h1) at a first end of the body defining a corner between an upper surface, a first side surface, and a second side surface, and a second height (h2) at a second end of the body opposite the first end defining an edge between the upper surface and a third side surface, wherein the average difference in height between the first height and the second height is at least about 50 microns. The body also includes a bottom surface defining a bottom area (A | 11-06-2014 |
| 20140325917 | SHAPED ABRASIVE PARTICLE AND METHOD OF FORMING SAME - A method of forming a mixture including a ceramic material into a sheet, sectioning at least a portion of the sheet using a mechanical object and forming at least one shaped abrasive particle from the sheet, such that the at least one shaped abrasive particle can have a two-dimensional shape as viewed in a plane defined by a length and a width of the shaped abrasive particle selected from the group consisting of polygons, ellipsoids, numerals, Greek alphabet characters, Latin alphabet characters, Russian alphabet characters, complex shapes having a combination of polygonal shapes, and a combination thereof. | 11-06-2014 |
| 20140325918 | DUAL SWEEP DESIGN FOR MANUFACTURING POLYCRYSTALLINE DIAMOND COMPACT - A method for forming a polycrystalline diamond compact (PDC) includes steps of disposing a first catalyst source on a top of a plurality of diamond crystals; disposing a second catalyst source at a bottom of the plurality of diamond crystals; and applying high temperature and high pressure to the plurality of diamond crystals, the first catalyst source and the second catalyst source such that the plurality of diamond crystals are sintered into a polycrystalline diamond compact. | 11-06-2014 |
| 20140345203 | SUPERHARD STRUCTURE OR BODY COMPRISING A BODY OF POLYCRYSTALLINE DIAMOND CONTAINING MATERIAL - A free standing PCD body comprises a PCD material formed of combination of intergrown diamond grains forming a diamond network and an interpenetrating metallic network, the PCD body not being attached to a second body or substrate formed of a different material. The diamond network is formed of diamond grains having a plurality of grain sizes, and comprises a grain size distribution having an average diamond grain size, wherein the largest component of the diamond grain size distribution is no greater than three times the average diamond grain size. The PCD material forming the free standing PCD body is homogeneous, such that the PCD body is spatially constant and invariant with respect to diamond network to metallic network volume ratio. The homogeneity is measured at a scale greater than ten times the average grain size and spans the dimension of the PCD body. The PCD material is also macroscopically residual stress free at said scale. | 11-27-2014 |
| 20140345204 | LIQUID PHASE SINTERED SILICON CARBIDE ABRASIVE PARTICLES - An abrasive article includes a bonded abrasive body having abrasive particles contained within a bond material. The abrasive particles include silicon carbide and are essentially free of carbon-based and boron-based sintering aid materials. In an embodiment, the bond material can include a phenolic resin. In another embodiment, the bonded abrasive body can include an oxide phase disposed interstitially between the silicon carbide abrasive particles. In an additional embodiment, the abrasive particles can consist essentially of silicon carbide and aluminum oxide in a ratio of silicon carbide to alumina of at least about 8:1. | 11-27-2014 |
| 20140345205 | ABRASIVE PARTICLES HAVING PARTICULAR SHAPES AND METHODS OF FORMING SUCH PARTICLES - A method of forming an abrasive article includes depositing a mixture into an opening of a substrate, contacting an exposed surface of the mixture in the opening to a texturing form to form a textured preform, and removing the mixture from the opening and forming an abrasive particle having a textured surface. | 11-27-2014 |
| 20140352228 | METHOD OF PROCESSING POLYCRYSTALLINE DIAMOND MATERIAL - A method of processing a polycrystalline diamond (PCD) material having a non-diamond phase comprising a diamond catalyst/solvent material comprises leaching an amount of the diamond catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture. The leaching mixture comprises hydrochloric acid and one or more additional mineral acids, the molar concentration of the hydrochloric acid being greater than the molar concentration of the one or more additional mineral acids in the leaching mixture. | 12-04-2014 |
| 20140366457 | ABRASIVE TOOLS AND METHODS OF FORMING THE SAME - An abrasive tool is provided that may include a body, which may include abrasive particles contained within a bond material. The abrasive particles may be a super abrasive material. The body may further include at least one of a ratio of tungsten to cast iron (W/CI) of not greater than about 1, a ratio of copper-containing compositions to cast iron (CCC/CI) of not greater than about 1, a ratio of titanium-containing compositions to cast-iron (TiCC/CI) of not greater than about 1, a ratio of tungsten carbide to cast iron (WC/CI) of not greater than about 1, a ratio of tungsten carbide to copper-containing compositions (WC/CCC) of not greater than about 1, a ratio of copper-containing compositions and titanium-containing compositions to cast iron ((CCC+TiC)/CI) of not greater than about 1.5 or a combination thereof. | 12-18-2014 |
| 20140366458 | ABRASIVE TOOLS AND METHODS OF FORMING THE SAME - An abrasive tool is provided that may include a body, which may include abrasive particles contained within a bond material. The abrasive particles may be a super abrasive material. The body may further include at least one of a break-in length of not greater than about 1000 linear meters, a maximum initial speed character of at least about 10 m/min, a life span of at least about 1000 linear meters, a dressing frequency of at least about 25 parts/dress, an edge quality of at least about 25% of a workpiece free from defects and a combination thereof. | 12-18-2014 |
| 20140373458 | LIQUID-METAL-EMBRITTLEMENT RESISTANT SUPERABRASIVE COMPACTS - A superabrasive compact (e.g., a polycrystalline diamond compact) including a substrate and at least one feature for reducing the susceptibility of the substrate to liquid metal embrittlement during brazing operations is disclosed. The superabrasive compact may include a region between the substrate and a superabrasive table in which residual tensile stresses are located. The at least one feature may reduce the susceptibility of the substrate to liquid metal embrittlement by altering the stress state and/or substantially preventing the substrate from being wetted at the residual stress region. | 12-25-2014 |
| 20150013234 | USE OF SURFACE MODIFIED DIAMOND TO MANUFACTURE POLYCRYSTALLINE DIAMOND - A superabrasive blank and a method of making the superabrasive blank are disclosed. A superabrasive blank may comprise a plurality of polycrystalline superabrasive particles made of surface modified superabrasive particles. The surface modified superabrasive particles may have sphericity less than about 0.70. The substrate attached to a superabrasive volume formed by the polycrystalline superabrasive particles. | 01-15-2015 |
| 20150013235 | Method For Separating Polishing Material And Regenerated Polishing Material - Method for separating a polishing material, which is capable of separating and recovering cerium oxide from a used polishing material that is mainly composed of cerium oxide and a regenerated polishing material which can be obtained by the separation method. This method for separating a polishing material is characterized in that a divalent alkaline earth metal salt is added into the slurry of the used polishing material, while controlling the temperature of the slurry within the range of 10-70 DEG C., thereby causing the polishing material to aggregate under such conditions that the mother liquor has a pH of less than 10.0 as the pH is converted to one at 25 DEG C. so that the polishing material is separated from the mother liquor. | 01-15-2015 |
| 20150033637 | POLYCRYSTALLINE SUPERHARD MATERIAL AND METHOD OF FORMING - A body of polycrystalline diamond (PCD) material having a diamond content of at most 95 percent of the volume of the PCD material, a binder content of at least 5 percent of the volume of the PCD material, and comprising diamond grains having a mean diamond grain contiguity of greater than 60 percent and a standard deviation of less than 2.2 percent is disclosed. Also disclosed is a method of making such a body of polycrystalline diamond material. | 02-05-2015 |
| 20150040486 | ABRASIVE PARTICLES HAVING A UNIQUE MORPHOLOGY - An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing abrasive particles having a unique surface morphology including providing a plurality of abrasive particles; providing a plurality of metal particles; mixing the abrasive particles and the metal particles to form a mixture; compressing the mixture to form a compressed mixture; heating the compressed mixture; and recovering modified abrasive particles. | 02-12-2015 |
| 20150052825 | ABRASIVE PARTICLES, METHOD OF MAKING ABRASIVE PARTICLES, AND ABRASIVE ARTICLES - Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed. | 02-26-2015 |
| 20150059256 | ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article including a bonded abrasive body including a bond material having a metal, abrasive particles contained within the bond material, and a filler blend including fine filler particles and coarse filler particles and defining a filler particle size ratio (Ff/Fc) of not greater than about 0.97, where Ff represents the average particle of the fine filler particles and Fc represents the average particle size of the coarse filler particles. | 03-05-2015 |
| 20150068130 | ABRASIVE ARTICLE INCLUDING SHAPED ABRASIVE PARTICLES - A shaped abrasive particle having a major surface-to-side surface grinding orientation percent difference (MSGPD) of at least about 40%. | 03-12-2015 |
| 20150068131 | PROCESS AND APPARATUS FOR MANUFACTURING AN ABRASIVE WIRE - A process for manufacturing an abrasive wire formed by abrasive particles held on a central core by a binder comprises depositing abrasive particles on the central core, each particle comprising a magnetic material that has a relative permeability greater than 50 and that represents at least 1% of the volume of the abrasive particle, and depositing binder on the central core to keep the abrasive particles attached to it. The core has south poles and north poles alternating along either its circumference or its length. | 03-12-2015 |
| 20150082711 | MATRIX TOOL BODIES WITH EROSION RESISTANT AND/OR WEAR RESISTANT MATRIX MATERIALS - Methods for manufacturing a matrix tool body comprising placing a first matrix material within a first region of a mold cavity proximate a surface of the mold. A second matrix material may be placed within a second region of the mold cavity positioned inwardly of the first matrix material. The first matrix material and the second matrix material comprise a plurality of hard particles. The plurality of hard particles of the second matrix material have a median particle size that is less than the median particle size of the first matrix material. The plurality of hard particles of the first matrix material and the second matrix material are infiltrated with an infiltration binder to form the tool body. Also included are tool bodies having one or more regions proximate a surface of the tool body comprising an erosion resistant matrix material and/or a wear resistant matrix material. | 03-26-2015 |
| 20150089881 | SHAPED ABRASIVE PARTICLES AND METHODS OF FORMING SAME - A method of forming a shaped abrasive particle includes having a body formed by an additive manufacturing process. | 04-02-2015 |
| 20150089882 | HIGH-STRENGTH, HIGH-HARDNESS BINDERS AND DRILLING TOOLS FORMED USING THE SAME - Implementations of the present invention include a binder with high hardness and tensile strength that allows for the creation of drilling tools with increased wear resistance. In particular, one or more implementations include a binder having about 5 to about 50 weight % of nickel, about 35 to about 60 weight % of zinc, and about 0.5 to about 35 weight % of tin. Implementations of the present invention also include drilling tools, such as reamers and drill bits, formed from such binders. | 04-02-2015 |
| 20150113882 | ABRASIVE PARTICULATE MATERIAL INCLUDING SUPERABRASIVE MATERIAL HAVING A COATING OF METAL - A particulate material includes an abrasive particle having a superabrasive material with an external surface, and a coating including a metal overlying the external surface of the abrasive particle. The coating can include domains having an average domain size of not greater than about 260 nm, and the coating can include between about 1 wt % and about 20 wt % of the total weight of the abrasive particle and coating. | 04-30-2015 |
| 20150128505 | ABRASIVE ARTICLES INCLUDING ABRASIVE PARTICLES OF SILICON NITRIDE - An abrasive article includes a body having abrasive particles contained within a bond material. The abrasive particles can include a majority content of silicon nitride and a minority content of sintering material including at least two rare-earth oxide materials. In an embodiment, the rare-earth oxide materials can include Nd | 05-14-2015 |
| 20150135603 | MULTI-LAYERED POLYCRYSTALLINE DIAMOND STRUCTURE - A polycrystalline diamond structure comprises a first region and a second region adjacent the first region, the second region being bonded to the first region by intergrowth of diamond grains. The first region comprises a plurality of alternating strata or layers ( | 05-21-2015 |
| 20150291865 | ABRASIVE ARTICLE INCLUDING SHAPED ABRASIVE PARTICLES - A shaped abrasive particle including a body having a first major surface, a second major surface, and a side surface extending between the first major surface and the second major surface, wherein the body includes a sharpness-shape-strength factor (3SF) within a range between about 0.7 and about 1.7 and a Shape Index within a range between at least about 0.51 and not greater than about 0.99. | 10-15-2015 |
| 20150291866 | ABRASIVE ARTICLE INCLUDING SHAPED ABRASIVE PARTICLES - A shaped abrasive particle including a body comprising a first major surface, a second major surface, and a side surface extending between the first major surface and the second major surface, the body comprising a sharpness-shape-strength factor (3SF) within a range between about 0.7 and about 1.7 and a Shape Index within a range between at least about 0.01 and not greater than about 0.49. | 10-15-2015 |
| 20150291867 | ABRASIVE ARTICLE INCLUDING SHAPED ABRASIVE PARTICLES - A shaped abrasive particle including a body comprising a first major surface, a second major surface, and a side surface extending between the first major surface and the second major surface, the body having a Shape Index within a range between at least about 0.48 and not greater than about 0.52 and a content of a magnesium-containing species within a range between at least about 1 wt % and not greater than about 4 wt % based on the total weight of the body. | 10-15-2015 |
| 20150314421 | POLYCRYSTALLINE DIAMOND CONSTRUCTION AND METHOD OF MAKING - A superhard polycrystalline construction comprises a body of polycrystalline superhard material, comprising a mass of superhard grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, the superhard grains having an associated mean free path and a non-superhard phase at least partially filling a plurality of the interstitial regions and having an associated mean free path. The median of the mean free path associated with the non-superhard phase divided by (Q3−Q1) for the non-superhard phase being greater than or equal to 0.50, where Q1 is the first quartile and Q3 is the third quartile; and the median of the mean free path associated with the superhard grains divided by (Q3−Q1) for the superhard grains being less than 0.60. The body of polycrystalline superhard material has a first surface having a surface topology comprising one or more indentations therein and/or projections therefrom. There is also disclosed a method of forming such a construction. | 11-05-2015 |
| 20150321318 | Polycrystalline Diamond Compact With A Modified Substrate - A superabrasive compact and a method of making the superabrasive compact are disclosed. A method of making a superabrasive compact may comprise steps of treating a substrate to remove a first binder material from a portion of the substrate; introducing a first material into the portion of the substrate, forming a first modified substrate; and treating the porting of modified substrate to remove at least a part of the first material to form a second modified substrate. | 11-12-2015 |
| 20150336240 | BONDED ABRASIVE ARTICLE AND METHOD OF GRINDING - An abrasive article comprising: a first body comprising a first bond material having abrasive particles contained within the first bond material, wherein the first body comprising the first bond material comprises a ratio of V | 11-26-2015 |
| 20150344758 | ABRASIVE GRAIN WITH CONTROLLED ASPECT RATIO AND THICKNESS - A sintered sol gel alumina abrasive's aspect ratio and thickness is controlled by drying the gel on a PTFE belt with punched holes. This abrasive material has high abrasive performance and its manufacturing cost is reduced, compared to conventional sol gel abrasive grains. | 12-03-2015 |
| 20150352514 | A SUPPORT STRUCTURE FOR A BODY OF POLYCRYSTALLINE DIAMOND MATERIAL DURING LEACHING - A support structure ( | 12-10-2015 |
| 20150352515 | A SUPPORT STRUCTURE FOR A PLURALITY OF POLYCRYSTALLINE DIAMOND MATERIAL BODIES DURING LEACHING - A support structure ( | 12-10-2015 |
| 20150352688 | Delayed Diffusion of Novel Species from the Back Side of Carbide - A polycrystalline diamond compact (PDC) is fabricated using a process of delayed diffusion (i.e., post-sintering) of a diffusion species (i.e., a metalloid) introduced from the back side of a carbide further away from the diamond grit or from the flank side of the carbide, as opposed to the side of the carbide adjacent to the diamond grit. The process of fabricating the PDC includes depositing, in a metal container, a synthetic diamond grit, a carbide, and a diffusion species, then applying a high pressure and high temperature (HPHT) to the contents of the metal container wherein (1) the carbide diffuses across the diamond grit, and (2) the diffusion species diffuses across the carbide followed by the diamond grit, thus providing a protective coating to the PDC. | 12-10-2015 |
| 20150353795 | Core/Shell-Type Inorganic Particles - An object of the present invention is to provide an inorganic core/shell particle to be contained in an abrasive material that contains a reduced amount of cerium, can polish harder workpieces at a high polishing rate, and can decrease the surface roughness of the workpieces. The inorganic core/shell particle P of the present invention is to be contained in an abrasive material and includes a core (1) containing a salt of at least one element selected from yttrium (Y), titanium (Ti), strontium (Sr), barium (Ba), samarium (Sm), europium (Eu), gadolinium (Gd), and terbium (Tb) and a shell (2) containing a salt of at least one element selected from these eight elements and a salt of cerium (Ce), wherein the crystallites in the shell (2) have an average diameter within a range of 4 to 30 nm. | 12-10-2015 |
| 20150360345 | SUBMICRON ALPHA ALUMINA HIGH TEMPERATURE BONDED ABRASIVES - A high temperature bonded abrasive includes alumina abrasive grits, and a vitreous bond matrix in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000° C. The alumina abrasive grits include polycrystalline alpha alumina having a fine crystalline microstructure characterized by an alpha alumina average domain size not greater than 500 nm, and the alumina abrasive grits further include a pinning agent that is a dispersed phase in the polycrystalline alpha alumina | 12-17-2015 |
| 20150367482 | PDC Cutter With Chemical Addition for Enhanced Abrasion Resistance - A superabrasive cutter and a method of making the superabrasive cutter are disclosed. The superabrasive cutter may comprise a plurality of polycrystalline superabrasive particles and about 0.01% to about 4% by weight of the superabrasive particles of a dopant as evaluated prior to a high pressure/high temperature process. The dopant may be immiscible with a catalyst for forming the polycrystalline superabrasive particles. | 12-24-2015 |
| 20150367483 | APPARATUS AND METHODS FOR HIGH PRESSURE LEACHING OF POLYCRYSTALLINE DIAMOND CUTTER ELEMENTS - A method for leaching a PCD table for a cutter element includes (a) positioning a PCD table within a leaching chamber. The method also includes (b) submerging the PCD table in an acid within the leaching chamber. In addition, the method includes (c) sealing the leaching chamber. Further, the method includes (d) increasing the pressure within the leaching chamber to a pressure greater than or equal to 20,000 psi after (c). | 12-24-2015 |
| 20150375366 | DENSE PACKING PARTICLE SIZE DISTRIBUTION FOR PDC CUTTERS - A superabrasive compact and a method of making the superabrasive compact are disclosed. A method of making a superabrasive compact comprises steps of providing a plurality of superabrasive particles having a particle size distribution with a first ratio (d50)/(d50 principle particles) ranging from about 0.86 to about 0.92; providing a support to the plurality of superabrasive particles; and subjecting the support and the plurality of superabrasive particles to conditions of an elevated temperature and pressure suitable for producing the polycrystalline superabrasive compact. | 12-31-2015 |
| 20150376744 | CEMENTED CARBIDE MATERIAL AND METHOD OF MAKING SAME - A cemented carbide material comprises WC, between around 3 to around 10 wt. % Co and between around 0.5 to around 8 wt. % Re. The equivalent total carbon (ETC) content of the cemented carbide material with respect to WC is between around 6.3 wt. % to around 6.9 wt. % and the cemented carbide material is substantially free of eta-phase and free carbon. There is also disclosed a method of producing such a material and use of such a material. | 12-31-2015 |
| 20160008954 | METHODS OF FORMING ABRASIVE ARTICLES | 01-14-2016 |
| 20160023327 | METHODS OF FORMING EARTH-BORING TOOLS INCLUDING SINTERBONDED COMPONENTS - Partially formed earth-boring rotary drill bits comprise a first less than fully sintered particle-matrix component having at least one recess, and at least a second less than fully sintered particle-matrix component disposed at least partially within the at least one recess. Each less than fully sintered particle-matrix component comprises a green or brown structure including compacted hard particles, particles comprising a metal alloy matrix material, and an organic binder material. The at least a second less than fully sintered particle-matrix component is configured to shrink at a slower rate than the first less than fully sintered particle-matrix component due to removal of organic binder material from the less than fully sintered particle-matrix components in a sintering process to be used to sinterbond the first less than fully sintered particle-matrix component to the first less than fully sintered particle-matrix component. Earth-boring rotary drill bits comprise such components sinterbonded together. | 01-28-2016 |
| 20160023328 | BONDED ABRASIVE ARTICLE - The present invention relates to a bonded abrasive article comprising shaped abrasive particles and a bonding medium comprising a vitreous bond, said shaped abrasive particles each comprising a first side and a second side separated by a thickness t, wherein said first side comprises a first face having a perimeter of a first geometric shape, wherein said thickness t is equal to or smaller than the length of the shortest side-related dimension of the particle, wherein the article exhibits at least on a part of its surface a surface profile comprising at least one surface feature wherein said shaped abrasive particles have a largest dimension of about the same order of magnitude or larger as compared to said surface feature. The present invention also relates to a composition for use of the preparation of a bonded abrasive article, to methods of preparing and using the bonded abrasive article and to methods of grinding and providing a workpiece. | 01-28-2016 |
| 20160047028 | COMPOSITE COATING MATERIAL WITH AMORPHOUS-CONTAINING MATRIX - Provided in one embodiment is a method for producing a composition, the method comprising forming a coating material on a substrate using a first material and a second material; wherein the coating material comprises an amorphous alloy and the second material, the first material is adapted to form the amorphous alloy, the first material is at a first temperature during the forming process, and the first temperature is lower than a melting temperature of the second material. | 02-18-2016 |
| 20160052108 | POSITIVE RELIEF FORMING OF POLYCRYSTALLINE DIAMOND STRUCTURES AND RESULTING CUTTING TOOLS - Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate. | 02-25-2016 |
| 20160068729 | SINTERED ABRASIVE PARTICLES, METHOD OF MAKING THE SAME, AND ABRASIVE ARTICLES INCLUDING THE SAME - A method of making sintered abrasive particles includes passing alumina precursor particles through a flame under conditions such that they are converted to alpha alumina. The precursor particles comprise a precursor of alpha alumina and have an average particle size of less than or equal to 500 microns. Sintered abrasive particles have a cellular microstructure comprising alpha alumina crystal grains of alpha alumina having a maximum dimension of less than about 3 microns are also disclosed. The sintered abrasive particles have an average particle size of less than or equal to 500 microns, and are essentially free of seed particles and alpha alumina grain size modifiers. Abrasive articles comprising a binder and a plurality of the sintered abrasive particles are also disclosed. | 03-10-2016 |
| 20160090516 | ABRASIVE PARTICLES HAVING COMPLEX SHAPES AND METHODS OF FORMING SAME - An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%. | 03-31-2016 |
| 20160107293 | HIGH TEMPERATURE HIGH HEATING RATE TREATMENT OF PDC CUTTERS - A post manufacture method and apparatus for reducing residual stresses present within a component. The component includes a substrate, a polycrystalline structure coupled thereto, and residual stresses present therein. The method includes obtaining a component from a component category, determining a critical temperature and a critical time period for the component category at which the component becomes structurally impaired, determining a heat treatment temperature and a heat treatment time period based upon the critical temperature and the critical time period, and heating one or more remaining components from the component category to the heat treatment temperature for the heat treatment time period. The apparatus includes a heater defining a heating chamber and a molten bath positioned within the heating chamber. The components are placed within the pre-heated molten bath and isolated from oxygen during heating to the heat treatment temperature for the heat treatment time period. | 04-21-2016 |
| 20160121458 | SHEAR CUTTER WITH IMPROVED WEAR RESISTANCE OF WC-CO SUBSTRATE - A cutting element may be formed by sintering together a plurality of metal carbide grains and a metal binder to form a substrate, forming at least one binder gradient in the substrate, and mounting an abrasive layer to the substrate at an interface. The concentration of metal binder material may decrease along at least one direction to form the at least one binder gradient. | 05-05-2016 |
| 20160129554 | HIGH TOUGHNESS THERMALLY STABLE POLYCRYSTALLINE DIAMOND - A mixture for fabricating a cutting table, the cutting table, and a method of fabricating the cutting table. The mixture includes a cutting table powder and a binder. The binder includes at least one carbide formed from an element selected from at least one of Groups IV, V, and VI of the Periodic Table. The carbide is in its nonstoichiometric and/or stoichiometric form. The binder can include the element. In certain embodiments, the binder includes one or more of the cutting table powder and a catalyst. The cutting table is formed by sintering the mixture using a solid phase sintering process or a near solid phase sintering process. When forming or coupling the cutting table to a substrate, a divider is positioned and coupled therebetween to ensure that the sintering process that forms the cutting table occurs using the solid phase sintering process or the near solid phase sintering process. | 05-12-2016 |
| 20160130486 | ABRASIVE GRAINS ON BASIS OF EUTECTIC ALUMINA ZIRCONIA - Heat treated alumina zirconia abrasive grains based on Al | 05-12-2016 |
| 20160136785 | METHODS OF FABRICATING A POLYCRYSTALLINE DIAMOND COMPACT - Embodiments relate to polycrystalline diamond compacts (“PDCs”) and methods of manufacturing such PDCs in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with a low viscosity cobalt-based alloy infiltrant. In an embodiment, a method includes forming a PCD table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The method includes at least partially leaching the PCD table to remove at least a portion of the metal-solvent catalyst therefrom to form an at least partially leached PCD table. The method includes subjecting the at least partially leached PCD table and a substrate to a second HPHT process effective to at least partially infiltrate the at least partially leached PCD table with a cobalt-based alloy infiltrant having a composition at or near a eutectic composition of the cobalt-based alloy infiltrant. | 05-19-2016 |
| 20160136786 | COATED CUTTING TOOL - A coated cutting tool having a substrate and a surface coating, wherein the coating includes a Ti(C,N) layer of at least one columnar fine-grained MTCVD Ti(C,N) layer with an average grain width of 0.05-0.2 μm and an atomic ratio of carbon to the sum of carbon and nitrogen (C/(C+N)) contained in the MTCVD Ti(C,N) layer is in average 0.50-0.65. | 05-19-2016 |
| 20160144483 | SUPERHARD CONSTRUCTIONS & METHODS OF MAKING SAME - A superhard polycrystalline construction ( | 05-26-2016 |
| 20160186028 | SHAPED ABRASIVE PARTICLE FRACTIONS AND METHOD OF FORMING SAME - A method of forming a shaped abrasive particle including forming a precursor shaped abrasive particle having a body including at least one predetermined stress concentration point and at least one predetermined stress concentration vector and processing the precursor shaped abrasive particle and fracturing the precursor shaped abrasive particle substantially along the predetermined stress concentration vector to form a fractured shaped abrasive particle. | 06-30-2016 |
| 20160194539 | Polishing Material, Polishing Material Slurry | 07-07-2016 |
| 20160194540 | AGGREGATES OF DIAMOND WITH VITRIFIED BOND | 07-07-2016 |
| 20160375514 | ABRASIVE ARTICLE AND METHOD OF FORMING - An abrasive article includes a substrate having an elongated body, a plurality of discrete tacking regions defining a discontinuous distribution of features overlying the substrate, where at least one discrete tacking region of the plurality of discrete tacking regions includes a metal material having a melting temperature not greater than 450° C., a plurality of discrete formations overlying the substrate and spaced apart from the plurality of discrete tacking regions, and a bonding layer overlying the substrate, plurality of discrete tacking regions, and plurality of discrete formations. | 12-29-2016 |
