SunPower Corporation Patent applications |
Patent application number | Title | Published |
20160118516 | PROCESS AND STRUCTURES FOR FABRICATION OF SOLAR CELLS - Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses. | 04-28-2016 |
20160112003 | Micro-Inverter Solar Panel Mounting - Processes, systems, devices, and articles of manufacture are provided. Each may include adapting micro-inverters initially configured for frame-mounting to mounting on a frameless solar panel. This securement may include using an adaptive clamp or several adaptive clamps secured to a micro-inverter or its components, and using compressive forces applied directly to the solar panel to secure the adaptive clamp and the components to the solar panel. The clamps can also include compressive spacers and safeties for managing the compressive forces exerted on the solar panels. Friction zones may also be used for managing slipping between the clamp and the solar panel during or after installation. Adjustments to the clamps may be carried out through various means and by changing the physical size of the clamps themselves. | 04-21-2016 |
20160108541 | NON-PERMEABLE SUBSTRATE CARRIER FOR ELECTROPLATING - One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier comprises a non-conductive carrier body on which the substrates are to be held. Electrically-conductive lines are embedded within the carrier body, and a plurality of contact clips are coupled to the electrically-conductive lines embedded within the carrier body. The contact clips hold the substrates in place and electrically couple the substrates to the electrically-conductive lines. The non-conductive carrier body is continuous so as to be impermeable to flow of electroplating solution through the non-conductive carrier body. Other embodiments, aspects and features are also disclosed. | 04-21-2016 |
20160087425 | MITIGATION OF ARC FLASH HAZARD IN PHOTOVOLTAIC POWER PLANTS - Arc flash mitigation devices are employed to protect personnel during maintenance of photovoltaic inverters. During normal operation, an alternating current (AC) output of a photovoltaic inverter is coupled to a low voltage winding of a step up transformer through a bus-bar (e.g., an electrically conductive interconnect), which has higher current rating than a fuse. During maintenance, the bus-bar is replaced with the fuse. The fuse may be employed in conjunction with a switch. The switch may be a disconnect switch that places the bus-bar in parallel with the fuse during normal operation, and decouples the bus-bar from the fuse during maintenance. The switch may also be a transfer switch that places either the bus-bar or the fuse in series with the AC output of the photovoltaic inverter and the low voltage winding of the step up transformer. | 03-24-2016 |
20160079911 | PHOTOVOLTAIC ARRAY WITH ARRAY-ROOF INTEGRATION MEMBER - One embodiment relates to a photovoltaic (PV) apparatus. The PV apparatus includes a plurality of photovoltaic modules arranged in an array and attached to a support structure which is attached to a roof. Each of the photovoltaic modules comprises a plurality of photovoltaic cells. A first array-roof integration member is attached to a first side of the array. The array-roof integration member covers a gap between the first side of the array and the roof. Another embodiment relates to a method of installing a photovoltaic apparatus upon a sloped roof. Another embodiment relates to a kit for mounting a photovoltaic apparatus on a roof. Other embodiments, aspects and features are also disclosed herein. | 03-17-2016 |
20160071991 | TRENCH PROCESS AND STRUCTURE FOR BACKSIDE CONTACT SOLAR CELLS WITH POLYSILICON DOPED REGIONS - A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched. | 03-10-2016 |
20160043684 | METHOD AND APPARATUS FOR PROVISIONING AN ALTERNATIVE ENERGY SOURCE GENERATOR - A method and apparatus for provisioning an alternative energy source generator operable with a gateway in communication with a web portal. In one embodiment, the method includes entering system information into the gateway, and transmitting the system information to the web portal. The method also includes validating the system information, determining configuration information for the alternative energy source generator in response to validation of the system information, and transmitting the configuration information to the gateway. The method also includes initiating a discovery process to ascertain discovery information for the alternative energy source generator in response to the configuration information, and transmitting the discovery information to the web portal. The method still further includes validating the discovery information, and configuring the alternative energy source generator with the gateway in accordance with the configuration information and in response to validation of the discovery information. | 02-11-2016 |
20160036380 | CIRCUITS AND METHODS FOR LIMITING OPEN CIRCUIT VOLTAGE OF PHOTOVOLTAIC STRINGS - A photovoltaic string may include an open circuit voltage limiter that conducts current in one direction to provide a limiter voltage less than an open circuit voltage of the photovoltaic string, and that conducts current in the other direction. One or more open circuit voltage limiters may be connected across the photovoltaic string or across selected groups of solar cells of the photovoltaic string. The limiter voltage may be greater than a maximum power point voltage but less than the open circuit voltage of the photovoltaic string. | 02-04-2016 |
20150372638 | DIODE-INCLUDED CONNECTOR, PHOTOVOLTAIC LAMINATE AND PHOTOVOLTAIC ASSEMBLY USING SAME - One embodiment relates to a connector that includes a diode. The diode has an anode and a cathode. The connector further includes a first electrical connection which connects to the anode, a second electrical connection which also connects to the anode, and a third electrical connection which connects to the cathode. Another embodiment relates to a photovoltaic laminate which includes a string of photovoltaic cells and three electrical conductors extending out of two discrete penetrations of the laminate. A first electrical conductor is connected to a first end of the string, a second electrical conductor is connected to a second end of the string, and a third electrical conductor is also connected to the second end of the string. The first and third electrical conductors extend out of the first discrete penetration, while the second electrical conductor extends out of the second discrete penetration. Other features and embodiments are also disclosed. | 12-24-2015 |
20150342084 | Serviceable Electrical Box Thermal Management - An electrical assembly may include an enclosure having a base portion to attach the enclosure to a panel and a heat dissipating portion opposite the base portion, a circuit board having a first thermal interface on a first side of the board, a second thermal interface on a second side of the board, and a thermally conductive portion to provide enhanced thermal conduction between the first thermal interface and the second thermal interface, a power electronic device having a thermal interface coupled to the first thermal interface of the circuit board, a heat spreader arranged to transfer heat to the heat dissipating portion of the enclosure, and a thermally conductive pad coupled between the second thermal interface of the circuit board and the heat spreader. | 11-26-2015 |
20150340868 | ALTERNATIVE SOURCE MODULE ARRAY CHARACTERIZATION - A system and method for mapping relative positions of a plurality of alternative energy source modules. In one embodiment, the method includes injecting a first contribution current into a power grid by a first alternative energy source module of the plurality of alternative energy source modules and determining an output voltage for each of the plurality of alternative energy source modules. The method also includes constructing a data structure of the relative positions of the plurality of alternative energy source modules employing the output voltage for ones of the plurality of alternative energy source modules. | 11-26-2015 |
20150326168 | METHODS AND APPARATUS FOR CONTROLLING OPERATION OF PHOTOVOLTAIC POWER PLANTS - A photovoltaic power plant includes a photovoltaic inverter that converts direct current generated by solar cells to alternating current. The output of the photovoltaic inverter is provided to a point of interconnection to a power grid. A meter at the point of interconnection may be read to detect the output of the photovoltaic inverter at the power grid. The photovoltaic power plant includes a plant controller with a state machine. The plant controller is configured to adjust setpoints of the photovoltaic inverter to control the output of the photovoltaic power plant. The plant controller is also configured to soft start and soft stop automatic voltage regulation (AVR) of the photovoltaic power plant to prevent perturbing the AVR. | 11-12-2015 |
20150311357 | SOLAR CELL CONTACT FORMATION USING LASER ABLATION - The formation of solar cell contacts using a laser is described. A method of fabricating a back-contact solar cell includes forming a poly-crystalline material layer above a single-crystalline substrate. The method also includes forming a dielectric material stack above the poly-crystalline material layer. The method also includes forming, by laser ablation, a plurality of contacts holes in the dielectric material stack, each of the contact holes exposing a portion of the poly-crystalline material layer; and forming conductive contacts in the plurality of contact holes. | 10-29-2015 |
20150288328 | PREVENTING HARMFUL POLARIZATION OF SOLAR CELLS - In one embodiment, harmful solar cell polarization is prevented or minimized by providing a conductive path that bleeds charge from a front side of a solar cell to the bulk of a wafer. The conductive path may include patterned holes in a dielectric passivation layer, a conductive anti-reflective coating, or layers of conductive material formed on the top or bottom surface of an anti-reflective coating, for example. Harmful solar cell polarization may also be prevented by biasing a region of a solar cell module on the front side of the solar cell. | 10-08-2015 |
20150287875 | INTERCONNECT PROCESSING ASSEMBLY FOR CONNECTING SOLAR CELLS - A solar cell interconnect processing assembly includes a stack of interconnects, a positioning head, and a control system. The positioning head picks up an interconnect from the stack of interconnects at a first location, moves the interconnect from the first location to a second location, heats the interconnect while moving the interconnect from the first location to the second location, and places the interconnect over two adjacent solar cells at the second location. The control system controls a temperature at which the interconnect is heated and controls movement of the positioning head. | 10-08-2015 |
20150229221 | REGULATION OF POWERTRAIN CONVERTER CIRCUIT - Regulation of powertrain converter circuits is provided. The power conversion may include converting between direct current and alternating current and the regulation may include reduction of distortion on switching start up and zero-crossings. Solid-state implementations, code implementations, and mixed implementations are provided. | 08-13-2015 |
20150221813 | CRACK RESISTANT SOLAR CELL MODULES - A crack resistant solar cell module includes a protective package mounted on a frame. The protective package includes a polyolefin encapsulant that protectively encapsulates solar cells. The polyolefin has less than five weight percent of oxygen and nitrogen in the backbone or side chain. In other words, the combined weight percent of oxygen and nitrogen in any location in the molecular structure of the polyolefin is less than five. The polyolefin also has a complex viscosity less than 10,000 Pa second at 90° C. as measured by dynamic mechanical analysis (DMA) before any thermal processing of the polyolefin. The protective package includes a top cover, the encapsulant, and a backsheet. The solar cell module allows for shipping, installation, and maintenance with less risk of developing cracks on the surfaces of the solar cells. | 08-06-2015 |
20150194927 | FLASH TESTING OF PHOTOVOLTAIC MODULES WITH INTEGRATED ELECTRONICS - A method for testing a photovoltaic (PV) module having an integrated power converter includes: obtaining a reference output signature of a PV module design in response to a flash pattern; applying the flash pattern to a PV module under test; acquiring an observed output signature of the PV module under test in response to the flash pattern; and comparing the observed output signature of the PV module under test to the reference output signature. Second reference output and observed output signatures may be obtained in response to a second flash pattern. The output signatures may be combined using various techniques. One or more parameters of the integrated power converter may be preset to one or more predetermined states prior to applying a flash pattern. | 07-09-2015 |
20150187975 | SUN TRACKING SOLAR POWER SYSTEM HARDWARE AND METHOD OF ASSEMBLY - A solar energy collection system can include improved mounting hardware for reducing hardware costs and labor required for assembly. For example, mounting hardware can include surfaces for supporting part or all of the weight of a solar module as it is brought into contact with mounting hardware and then moved into a final engaged position. In some systems, a torque tube can include saddle mount assemblies that allow a solar module to be partially engaged and a registered with the saddle mount while being pivoted into a final locked engagement. Some systems can include arrangements sufficient to support the full weight of a solar module in a disengaged position, and as it is moved into a final engaged position. Some systems can include a configuration of apertures and interference or snap-fit features for providing tool-less connections, thereby simplifying the assembly process. | 07-02-2015 |
20150180404 | CLAMPS FOR SOLAR SYSTEMS - A solar power system can include a rail and a solar module disposed on the rail. A clamp assembly can couple the solar module to the rail. The clamp assembly can have a clamped configuration in which the solar module is secured to the rail and an unclamped configuration. The clamp assembly can comprise an upper clamp member, a lower clamp member coupled to the rail, and a stabilization member mechanically engaging the upper clamp member and the lower clamp member. The stabilization member can prevent rotation of the lower clamp member relative to the rail when the clamp assembly is in the clamped and unclamped configurations. In the unclamped configuration, the stabilization member can be biased such that the upper clamp member is disposed at a sufficient clearance above the rail to permit the insertion of the solar module between the upper clamp member and the rail. | 06-25-2015 |
20150180366 | AUTOMATIC VOLTAGE REGULATION FOR PHOTOVOLTAIC SYSTEMS - A photovoltaic system includes solar cells and photovoltaic inverters configured to convert direct current generated by the solar cells to alternating current. Grid voltage at the point of interconnection (POI) of the photovoltaic system and the power grid is measured and compared to a setpoint. A control signal is generated based on the measured grid voltage. The control signal is provided to the photovoltaic inverters. The control signal is adjusted to cause the photovoltaic inverters to generate or absorb reactive power to respond to transient grid voltage changes. | 06-25-2015 |
20150179838 | SOLAR CELL EMITTER REGION FABRICATION WITH DIFFERENTIATED P-TYPE AND N-TYPE REGION ARCHITECTURES - Methods of fabricating solar cell emitter regions with differentiated P-type and N-type regions architectures, and resulting solar cells, are described. In an example, a back contact solar cell includes a substrate having a light-receiving surface and a back surface. A first polycrystalline silicon emitter region of a first conductivity type is disposed on a first thin dielectric layer disposed on the back surface of the substrate. A second polycrystalline silicon emitter region of a second, different, conductivity type is disposed on a second thin dielectric layer disposed on the back surface of the substrate. A third thin dielectric layer is disposed laterally directly between the first and second polycrystalline silicon emitter regions. A first conductive contact structure is disposed on the first polycrystalline silicon emitter region. A second conductive contact structure is disposed on the second polycrystalline silicon emitter region. | 06-25-2015 |
20150155417 | TRENCH PROCESS AND STRUCTURE FOR BACKSIDE CONTACT SOLAR CELLS WITH POLYSILICON DOPED REGIONS - A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched. | 06-04-2015 |
20150108692 | HIGH THROUGHPUT LASER PROCESSING - A solar cell is formed using a solar cell ablation system. The ablation system includes a single laser source and several laser scanners. The laser scanners include a master laser scanner, with the rest of the laser scanners being slaved to the master laser scanner. A laser beam from the laser source is split into several laser beams, with the laser beams being scanned onto corresponding wafers using the laser scanners in accordance with one or more patterns. The laser beams may be scanned on the wafers using the same or different power levels of the laser source. | 04-23-2015 |
20150090329 | METALLIZATION OF SOLAR CELLS USING METAL FOILS - A solar cell structure includes P-type and N-type doped regions. A dielectric spacer is formed on a surface of the solar cell structure. A metal layer is formed on the dielectric spacer and on the surface of the solar cell structure that is exposed by the dielectric spacer. A metal foil is placed on the metal layer. A laser beam is used to weld the metal foil to the metal layer. A laser beam is also used to pattern the metal foil. The laser beam ablates portions of the metal foil and the metal layer that are over the dielectric spacer. The laser ablation of the metal foil cuts the metal foil into separate P-type and N-type metal fingers. | 04-02-2015 |
20150090328 | EPITAXIAL SILICON SOLAR CELLS WITH MOISTURE BARRIER - A thin epitaxial silicon solar cell includes one or more layers of doped oxides on the backside. A silicon nitride layer that serves as a moisture barrier is formed on the one or more layers of doped oxides. The doped oxides provide dopants for forming doped regions in an epitaxial silicon layer. Metal contacts are electrically coupled to the doped regions through the silicon nitride layer and the one or more layers of doped oxides. | 04-02-2015 |
20150083215 | FRONT CONTACT SOLAR CELL WITH FORMED EMITTER - A bipolar solar cell includes a backside junction formed by an N-type silicon substrate and a P-type polysilicon emitter formed on the backside of the solar cell. An antireflection layer may be formed on a textured front surface of the silicon substrate. A negative polarity metal contact on the front side of the solar cell makes an electrical connection to the substrate, while a positive polarity metal contact on the backside of the solar cell makes an electrical connection to the polysilicon emitter. An external electrical circuit may be connected to the negative and positive metal contacts to be powered by the solar cell. The positive polarity metal contact may form an infrared reflecting layer with an underlying dielectric layer for increased solar radiation collection. | 03-26-2015 |
20150053248 | INTERCONNECTION OF SOLAR CELLS IN A SOLAR CELL MODULE - A solar cell module includes serially connected solar cells. A solar cell includes a carrier that is attached to the backside of the solar cell. Solar cells are attached to a top cover, and vias are formed through the carriers of the solar cells. A solar cell is electrically connected to an adjacent solar cell in the solar cell module with metal connections in the vias. | 02-26-2015 |
20150047690 | SOLAR CELL MODULE WITH HIGH ELECTRIC SUSCEPTIBILITY LAYER - A solar cell module includes solar cells that are encased in a protective package and a high electric susceptibility layer that is placed on the solar cells. The high electric susceptibility layer is polarized such that a sheet charge is developed at the interface of the high electric susceptibility layer and the solar cells. The protective package includes an encapsulant that encapsulates the solar cells. The encapsulant may be a multilayer encapsulant, with the high electric susceptibility layer being a layer of the encapsulant. The high electric susceptibility layer may also be a material that is separate from the encapsulant. | 02-19-2015 |
20140373910 | ANTI-REFLECTIVE COATING WITH HIGH OPTICAL ABSORPTION LAYER FOR BACKSIDE CONTACT SOLAR CELLS - A multilayer anti-reflection structure for a backside contact solar cell. The anti-reflection structure may be formed on a front side of the backside contact solar cell. The anti-reflection structure may include a passivation level, a high optical absorption layer over the passivation level, and a low optical absorption layer over the high optical absorption layer. The passivation level may include silicon dioxide thermally grown on a textured surface of the solar cell substrate, which may be an N-type silicon substrate. The high optical absorption layer may be configured to block at least 10% of UV radiation coming into the substrate. The high optical absorption layer may comprise high-k silicon nitride and the low optical absorption layer may comprise low-k silicon nitride. | 12-25-2014 |
20140345688 | SOLAR CELL HAVING DOPED SEMICONDUCTOR HETEROJUNCTION CONTACTS - A silicon solar cell has doped amorphous silicon contacts formed on a tunnel silicon oxide layer on a surface of a silicon substrate. High temperature processing is unnecessary in fabricating the solar cell. | 11-27-2014 |
20140326308 | SOLAR CELL CONTACT FORMATION USING LASER ABLATION - The formation of solar cell contacts using a laser is described. A method of fabricating a back-contact solar cell includes forming a poly-crystalline material layer above a single-crystalline substrate. The method also includes forming a dielectric material stack above the poly-crystalline material layer. The method also includes forming, by laser ablation, a plurality of contacts holes in the dielectric material stack, each of the contact holes exposing a portion of the poly-crystalline material layer; and forming conductive contacts in the plurality of contact holes. | 11-06-2014 |
20140322855 | MODULE ASSEMBLY FOR THIN SOLAR CELLS - Solar cells are packaged by placing the solar cells between sheets of encapsulants. The encapsulants are exposed to ultraviolet (UV) light to cure the encapsulants and bond the encapsulants together to encapsulate the solar cells. The UV curing steps may be performed to bond one of the encapsulants to a transparent top cover and the solar cells, and to bond the other encapsulant to the solar cells and a backsheet. A protective package that includes the transparent top cover, encapsulated solar cells, and the backsheet is then optionally mounted on a frame. | 10-30-2014 |
20140273326 | METHODS FOR IMPROVING SOLAR CELL LIFETIME AND EFFICIENCY - Methods for protecting a texturized region and a lightly doped diffusion region of a solar cell to improve solar cell lifetime and efficiency are disclosed. In an embodiment, an example method includes providing a solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, a silicon substrate and where the silicon substrate includes a texturized region and a lightly doped diffusion region. The method includes placing the solar cell on a receiving medium with the front side of the solar cell placed on an upper surface of the receiving medium, where the upper surface of the receiving medium prevents damage to the to the lightly doped diffusion region and damage to the texturized region on the front side of the solar cell during a contact printing process or transferring. In an embodiment, the lightly doped diffusion region has a doping concentration below 1×10 | 09-18-2014 |
20140270930 | NESTED TORQUE TUBES FOR PHOTOVOLTAIC TRACKING SYSTEMS - A sun tracking solar energy collection system can include torque tubes that can be configured to allow the cylindrical body of one torque tube to nest with projections extending from an adjacent torque tube. The torque tubes can be formed with a plurality of rotatable shafts connected to each other in an end to end fashion. The torque tubes may be connected with coupling flanges, shaped with a plurality of radially extending lobes. The coupling flanges can include a plurality of concave portions disposed between adjacent lobes. The rotatable shafts can be round and the concave portions can be curved with a radius of curvature that is about the same as a radius of curvature of outer surface of the rotatable shafts. The torque tubes can also have saddle mounts which can include a concave portion configured to nest with an adjacent torque tube. | 09-18-2014 |
20140261626 | SUPPORT FOR SOLAR ENERGY COLLECTION - A solar energy collection system can include support devices made with bearings. Such bearings can include an inner partially toroidal surface for sliding contact and support of an outer surface of a torque tube. The toroidal surface can be made with a single radius of curvature or multiple radiuses of curvature and cylindrical portions. The bearings can include connectors for connecting the bearing members to a support housing. The connectors can be tool-less connectors. | 09-18-2014 |
20140220726 | SOLAR CELL HAVING SILICON NANO-PARTICLE EMITTER - A silicon solar cell having a silicon substrate includes p-type and n-type emitters on a surface of the substrate, the emitters being doped nano-particles of silicon. To reduce high interface recombination at the substrate surface, the nano-particle emitters are preferably formed over a thin interfacial tunnel oxide layer on the surface of the substrate. | 08-07-2014 |
20140202492 | MECHANISM FOR CLEANING SOLAR COLLECTOR SURFACES - A system and method for cleaning a collector surface of a solar collector. The system includes a first liquid-dispensing unit configured to deliver a first spray of liquid to the collector surface. The system also includes a brush element having a longitudinal side oriented along a first direction and disposed adjacent to the first liquid-dispensing unit. A first squeegee element is oriented along the first direction and adjacent to the brush element. The first squeegee element, the brush element, and the first liquid-dispensing unit define a first cleaning area. A second squeegee element is oriented along the first direction and separated from the first squeegee element by a gap to define a second cleaning area. The system also includes a second liquid-dispensing unit configured to deliver a second spray of liquid to the second cleaning area located between the first and second squeegees. | 07-24-2014 |
20140190561 | SOLAR CELL WITH REDUCED BASE DIFFUSION AREA - In one embodiment, a solar cell has base and emitter diffusion regions formed on the back side. The emitter diffusion region is configured to collect minority charge carriers in the solar cell, while the base diffusion region is configured to collect majority charge carriers. The emitter diffusion region may be a continuous region separating the base diffusion regions. Each of the base diffusion regions may have a reduced area to decrease minority charge carrier recombination losses without substantially increasing series resistance losses due to lateral flow of majority charge carriers. Each of the base diffusion regions may have a dot shape, for example. | 07-10-2014 |
20140182661 | PHOTOVOLTAIC MODULE FRAME WITH IMPROVED BONDABILITY - A photovoltaic module can be formed with a laminate bonded to frame members. The frame members can extend around the periphery of the laminate. The frame members can include surface features which increase the surface area of the portion of the frame member bonded to the laminate, and thereby improve the bond strength between the frame member and the laminate. Further, the surface features can extend generally longitudinally along the peripheral edges of the laminate, thereby helping to guide a flow of liquid adhesive, during the manufacturing process, along longitudinal direction and thus reduce the amount of adhesive that leaks out onto the laminate during the manufacturing process. | 07-03-2014 |
20140182654 | SUPPORT FOR SOLAR ENERGY COLLECTION - A solar energy collection system can include support devices made with bearings. Such bearings can include an inner partially toroidal surface for sliding contact and support of an outer surface of a torque tube. The toroidal surface can be made with a single radius of curvature or multiple radiuses of curvature and cylindrical portions. The bearings can include connectors for connecting the bearing members to a support housing. The connectors can be tool-less connectors. | 07-03-2014 |
20140182577 | DRIVE WITH INTEGRATED INCLINATION SENSOR - A drive can include a positional sensor within an outer housing of the drive so as to provide an output indicative of a position of the drive. The positional sensor can be an inclinometer. The inclinometer can be used for feedback control of an inclination of the drive. The drive can further include control electronics within the same housing, so as to provide feedback control of a motor of the drive. The control electronics can include an input for receiving a requested inclination and can be configured to drive the motor until the inclinometer outputs a signal indicative of the requested angle. | 07-03-2014 |
20140153149 | CIRCUITS AND METHODS FOR LIMITING OPEN CIRCUIT VOLTAGE OF PHOTOVOLTAIC STRINGS - A photovoltaic string may include an open circuit voltage limiter that conducts current in one direction to provide a limiter voltage less than an open circuit voltage of the photovoltaic string, and that conducts current in the other direction. One or more open circuit voltage limiters may be connected across the photovoltaic string or across selected groups of solar cells of the photovoltaic string. The limiter voltage may be greater than a maximum power point voltage but less than the open circuit voltage of the photovoltaic string. | 06-05-2014 |
20140144487 | CRACK RESISTANT SOLAR CELL MODULES - A crack resistant solar cell module includes a protective package mounted on a frame. The protective package includes a polyolefin encapsulant that protectively encapsulates solar cells. The polyolefin has less than five weight percent of oxygen and nitrogen in the backbone or side chain. In other words, the combined weight percent of oxygen and nitrogen in any location in the molecular structure of the polyolefin is less than five. The polyolefin also has a complex viscosity less than 10,000 Pa second at 90° C. as measured by dynamic mechanical analysis (DMA) before any thermal processing of the polyolefin. The protective package includes a top cover, the encapsulant, and a backsheet. The solar cell module allows for shipping, installation, and maintenance with less risk of developing cracks on the surfaces of the solar cells. | 05-29-2014 |
20140137922 | METHODS AND STRUCTURES FOR FORMING AND IMPROVING SOLDER JOINT THICKNESS AND PLANARITY CONTROL FEATURES FOR SOLAR CELLS - A method for connecting a plurality of solar cells and an improved interconnect is disclosed. The method includes aligning an interconnect to a plurality of solar cells having solder pads, where the interconnect has a main body and tabs extending therefrom, and where each of the tabs has a downward depression, such that the tabs are positioned above the solder pads in between solar cells and pinning the interconnect against a work surface by pressing a hold down pin against the main body of the interconnect such that a lower surface of the interconnect tabs are maintained parallel to an upper surfaces of the solder pads, and such that the depression of each of the tabs flatly contacts the solder pads. The method can also include cantilevered tabs extending downwardly from the main body providing a controlled spring force between the tab lower surface and the solder pad upper surface. | 05-22-2014 |
20140134787 | SOLAR CELL CONTACT FORMATION USING LASER ABLATION - The formation of solar cell contacts using a laser is described. A method of fabricating a back-contact solar cell includes forming a poly-crystalline material layer above a single-crystalline substrate. The method also includes forming a dielectric material stack above the poly-crystalline material layer. The method also includes forming, by laser ablation, a plurality of contacts holes in the dielectric material stack, each of the contact holes exposing a portion of the poly-crystalline material layer; and forming conductive contacts in the plurality of contact holes. | 05-15-2014 |
20140116495 | BIFACIAL SOLAR CELL MODULE WITH BACKSIDE REFLECTOR - A bifacial solar cell module includes solar cells that are protected by front side packaging components and backside packaging components. The front side packaging components include a transparent top cover on a front portion of the solar cell module. The backside packaging components have a transparent portion that allows light coming from a back portion of the solar cell module to reach the solar cells, and a reflective portion that reflects light coming from the front portion of the solar cell module. The transparent and reflective portions may be integrated with a backsheet, e.g., by printing colored pigments on the backsheet. The reflective portion may also be on a reflective component that is separate from the backsheet. In that case, the reflective component may be placed over a clear backsheet before or after packaging. | 05-01-2014 |
20140102512 | SELF BALLASTED CELESTIAL TRACKING APPARATUS - The invention is a wind resistant celestial tracking apparatus that uses gravitational forces acting on the moving elements of the structure to provide overturning resistance. A molded self curing compound, such as reinforced concrete, is used as the structural material that provides the mass, and thus the gravitational overturning resistance that reduces or eliminates the need for a massive ballasted or dug-in foundation. The combination of these features potentially lowers cost significantly over that of tracking apparatuses found in prior art. The invention is appropriate for use in any celestial tracking application with any number of axes of motion, but is particularly useful in two axis solar energy collection systems. | 04-17-2014 |
20140102505 | PHOTOVOLTAIC LAMINATE SEGMENTS AND SEGMENTED PHOTOVOLTAIC MODULES - One embodiment of the invention relates to a segmented photovoltaic (PV) module which is manufactured from laminate segments. The segmented PV module includes rectangular-shaped laminate segments formed from rectangular-shaped PV laminates and further includes non-rectangular-shaped laminate segments formed from rectangular-shaped and approximately-triangular-shaped PV laminates. The laminate segments are mechanically joined and electrically interconnected to form the segmented module. Another embodiment relates to a method of manufacturing a large-area segmented photovoltaic module from laminate segments of various shapes. Other embodiments relate to processes for providing a photovoltaic array for installation at a site. Other embodiments and features are also disclosed. | 04-17-2014 |
20140096824 | PROCESS AND STRUCTURES FOR FABRICATION OF SOLAR CELLS - Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses. | 04-10-2014 |
20140090701 | SPACER FORMATION IN A SOLAR CELL USING OXYGEN ION IMPLANTATION - A solar cell is disclosed. The solar cell has a front side facing the sun during normal operation, and a back side facing away from the sun. The solar cell comprises a silicon substrate, a first polysilicon layer with a region of doped polysilicon on the back side of the substrate. The solar cell also comprises a second polysilicon layer with a second region of doped polysilicon on the back side of the silicon substrate. The second polysilicon layer at least partially covers the region of doped polysilicon. The solar cell also comprises a resistive region disposed in the first polysilicon layer. The resistive region extends from an edge of the second region of doped polysilicon. The resistive region can be formed by ion implantation of oxygen into the first polysilicon layer. | 04-03-2014 |
20140090691 | THERMAL TRACKING FOR SOLAR SYSTEMS - A power generating system is disclosed. The power generating system comprises a solar cell, a support structure coupled to the solar cell and adapted to adjust the position of the solar cell, a first thermal sensor coupled to the solar cell and adapted to detect a first temperature at a first location on the solar cell, a second thermal sensor coupled to the solar cell and adapted to detect a second temperature at a second location on the solar cell, the second location spaced apart from the first location, and a control system. The control system is adapted to receive a first signal from the first thermal sensor and a second signal from the second thermal sensor, compare information conveyed in the first and second signals, and adjust the position of the solar cell by operating the support structure in response to information conveyed in the first and second signals. | 04-03-2014 |
20140090638 | SUN TRACKING SYSTEM - A sun tracking solar power generation system can include drive members for driving a plurality of parallel sun tracking assemblies. The drive components of the drive system can be arranged in a recess or trench created in the ground. This arrangement can reduce the material and labor costs for constructing a solar power system. | 04-03-2014 |
20140090637 | INTEGRATED TORQUE COUPLING AND MOUNT - A sun tracking solar energy collection system can include torque tubes formed with a plurality of rotatable shafts connected to each other in an end to end fashion. The ends of the shafts can be connected with coupling devices in the form of an integrated coupling flange and mounting devices. The coupling flange can include a mounting surface that extends generally parallel to the axis of rotation of the shaft. Additionally, the coupling flange can include a coupling face that extends generally perpendicular to the axis of rotation, so as to provide a mating face for an adjacent coupling flange to transmit torque from one shaft to another. The mounting flanges can be used to support devices such as solar energy collection devices including photovoltaic modules or other devices. | 04-03-2014 |
20140090263 | SOLAR SYSTEM ALIGNMENT TOOL AND METHOD - An alignment tool for aligning torque tubes of the solar collection system can include a rigid body member and two laterally extending alignment arms. Optionally, the alignment arms can include releasable clamps that can engage and disengage without the use of tools. The tool can be designed to straddle a sun-tracking drive of a sun-tracking solar system. Thus, the tool can be used both during initial construction as well as after construction is complete for alignment purposes. | 04-03-2014 |
20140087496 | METHODS AND STRUCTURES FOR FORMING AND PROTECTING THIN FILMS ON SUBSTRATES - A method for forming of a thin film on a substrate is disclosed. The method includes cleaning a process chamber by flowing a first gas having fluorine. The method also includes coating the process chamber with a first encapsulating layer including amorphous silicon (A-Si) by flowing a second gas for a first duration, where the first encapsulating layer protects against fluorine contamination. The method further includes loading a substrate into the process chamber, depositing a thin film on the substrate by flowing a third gas into the process chamber and unloading the substrate from the process chamber. The thin film can include silicon nitride (SiN), the first gas can include nitrogen triflouride (NF | 03-27-2014 |
20140078607 | OPPOSING ROW LINEAR CONCENTRATOR ARCHITECTURE - A solar concentrator assembly is disclosed. The solar concentrator assembly comprises a first reflective device having a first reflective front side and a first rear side, a second reflective device having a second reflective front side and a second rear side, the second reflective device positioned such that the first reflective front side faces the second rear side, and a support assembly coupled to and supporting the first and second reflective devices, the second reflective device positioned to be vertically offset from the first reflective device. | 03-20-2014 |
20140048119 | DIODE AND HEAT SPREADER FOR SOLAR MODULE - Arrangements of diodes and heat spreaders for solar modules are described. For example, a solar module may include a backsheet with a low profile, surface-mount diode disposed above the backsheet. A pair of ribbon interconnects is coupled to the low profile, surface-mount diode and may penetrate the backsheet. | 02-20-2014 |
20140038422 | CONTROL SYSTEM FOR NON-CONTACT EDGE COATING APPARATUS FOR SOLAR CELL SUBSTRATES - A non-contact edge coating apparatus includes an applicator for applying a coating material on an edge of a solar cell substrate and a control system configured to drive the applicator. The control system may drive the applicator along an axis to maintain a distance with an edge of the substrate as the substrate is rotated to have the edge coated with a coating material. The applicator may include a recessed portion into which the edge of the substrate is received for edge coating. For example, the applicator may be a roller with a groove. Coating material may be introduced into the groove for application onto the edge of the substrate. A variety of coating materials may be employed with the apparatus including hot melt ink and UV curable plating resist. | 02-06-2014 |
20140034488 | NON-PERMEABLE SUBSTRATE CARRIER FOR ELECTROPLATING - One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier comprises a non-conductive carrier body on which the substrates are to be held. Electrically-conductive lines are embedded within the carrier body, and a plurality of contact clips are coupled to the electrically-conductive lines embedded within the carrier body. The contact clips hold the substrates in place and electrically couple the substrates to the electrically-conductive lines. The non-conductive carrier body is continuous so as to be impermeable to flow of electroplating solution through the non-conductive carrier body. Other embodiments, aspects and features are also disclosed. | 02-06-2014 |
20140026943 | DEVICE AND METHOD FOR SOLAR POWER GENERATION - A photovoltaic device comprising an array of elongate reflector elements mounted substantially parallel to one another and transversely spaced in series, at least one of the reflector elements having an elongate concave reflective surface to reflect incident solar radiation towards a forward adjacent reflector element in the array. The at least one reflector element includes a photovoltaic receptor mounted on the reflector element by a mounting arrangement to receive reflected solar radiation from a rearward adjacent reflector element. The reflector element also includes a heat sink in heat transfer relationship with the photovoltaic receptor, thermally isolating the photovoltaic receptor, at least partially, from the reflector element. | 01-30-2014 |
20140001129 | FRAMING SYSTEM FOR MOUNTING SOLAR COLLECTING DEVICES | 01-02-2014 |
20140000705 | REFLECTOR SYSTEM FOR CONCENTRATING SOLAR SYSTEMS | 01-02-2014 |
20130340811 | BRACE FOR SOLAR MODULE ARRAY - A brace for connecting the frames of adjacent solar modules can include one or more lower lips and one or more upper lips configured to capture an outer edge of a solar module frame. The brace can include a removable top so as to facilitate connection and disconnection of the couplers and solar modules. Additionally, the brace can be configured to allow a solar module to be engaged and disengaged by hooking the frame onto the brace then tilting the frame relative to the brace. The brace can include features for achieving a snap fit with solar module frames. | 12-26-2013 |
20130340810 | MOUNTING SYSTEM FOR SOLAR MODULE ARRAY - A mounting system for a solar array can include a plurality of couplers that are designed to engage and disengage all modules without the use of rails that are greater than the maximum dimension of a solar module. The couplers can be configured to cooperate with height adjuster mechanisms. Additionally, the couplers can be configured to accommodate the engagement and disengagement of solar modules without the need to loosen or remove fasteners, for example, through a hook and tilt movement. | 12-26-2013 |
20130340381 | ANCHOR FOR SOLAR MODULE - An anchor for mounting one or more solar modules to a roof is disclosed. The anchor can comprise a clamp body comprising a central surface and a first arm extending from the central surface. The first arm can have a first clamping face. The clamp body can be sized and shaped to receive at least a first web extending from at least a first solar module such that at least the first web can lie in proximity to the first clamping face. The anchor can further include a clamp member coupled to the clamp body so as to be moveable toward the first clamping face to press the first web against the first clamping face. | 12-26-2013 |
20130340380 | ANCHOR FOR SOLAR MODULE - An anchor for mounting one or more solar modules to a roof is disclosed. The anchor can comprise a clamp body comprising a central surface and a first arm extending from the central surface. The first arm can have a first clamping face. The clamp body can be sized and shaped to receive one or more webs extending from one or more solar modules, each web having a hem at a distal end. The first arm can comprise a first recess sized and shaped to receive a first hem of a first web of the one or more webs. A clamp member can be configured to clamp the first web against the first clamping face. | 12-26-2013 |
20130340379 | ANCHOR FOR SOLAR MODULE - An anchor for mounting one or more solar modules to a roof is disclosed. The anchor can comprise a clamp body comprising a central surface and a first arm extending from the central surface. The first arm can have a first clamping face. The clamp body can be sized and shaped to receive one or more webs extending from one or more solar modules. The anchor can include a rotatable clamp device coupled to the clamp body, the rotatable clamp device configured to press a first web of the one or more webs against the first clamping face. The anchor can also include a rotatable height adjustment member coupled to the rotatable clamp device, the rotatable height adjustment member configured to raise or lower at least the clamp body. The rotatable clamp device and the rotatable height adjustment member can be configured to rotate about the same axis. | 12-26-2013 |
20130340358 | LEVELER FOR SOLAR MODULE ARRAY - A leveler for a solar module can include a base, a rotatable adjuster, and a follower. The rotatable adjuster can be mounted to the base with a swaging process, or other techniques. The follower can be embedded within a coupler configured to be connectable to solar modules. Turning the rotatable height adjuster changes the relative spacing between the solar module and the base. | 12-26-2013 |
20130305787 | HEAT-REGULATING GLASS BENDING APPARATUS AND METHOD - A sag-bending system is disclosed. The sag-bending system comprises a sag-bending glass support mold and a perimeter thermal manager. The sag-bending glass support mold has a quadrilateral shape, a collective upper surface, and a periphery. The support mold comprises a plurality of rib members extending in a first direction, each of the plurality of rib members having a curved upper surface shaped to form the collective upper surface having a position and shape to support a quadrilateral-shaped sag-bent glass sheet into a desired contour, each of the rib members further having a lower surface, and a plurality of support members extending in a second direction between at least two of the plurality of rib members, the second direction traverse to the first direction. | 11-21-2013 |
20130255870 | COMBINED EDGE SEALING AND EDGE PROTECTION OF MULTI-LAYERED REFLECTORS - The area of Concentrating Solar Power (CSP) and Concentrating Photovoltaics (CPV) require reliable, robust and durable reflectors capable of withstanding different environments, weather and transportation conditions. It is therefore important to use a method for fabricating a reflector which seals a reflector edge against moisture, corrosion and contaminants and protects the edge from cracks and damage. Embodiments of this method include depositing a clear sealant over the reflector edges, extending a reflective film over the edges of the reflector then sealing from the back and laminating a flexible strip of a clear polymer such as PVB and EVA around the top edge, a bottom edge, and all side edges of the reflector. Another embodiment includes performing hemming process on a front assembly of the reflector over the edges of a back assembly forming a sacrificial layer at the back of the reflector to prevent delamination. | 10-03-2013 |
20130255749 | ELECTRONIC COMPONENT HOUSING WITH HEAT SINK - A photovoltaic assembly for converting solar radiation to electrical energy is described. The photovoltaic assembly includes a photovoltaic module and an electronic component housing. The photovoltaic module has a frame, a laminate, a plurality of solar cells and a backsheet. The electronic component housing has an upper section to couple to the backsheet, a middle section and a lower section for enclosing electronic components. The electronic components can include a microinverter or electronics for a junction box. The middle section can have a heat sink in thermal communication with the electronic component and an opening. The opening can be a plurality of openings having a plurality of air fins distributed therein, or can be a diagonal or curved structure. The opening can permit fluid communication between the heat sink and an ambient environment. The upper section and/or the aforementioned air fins can also be coupled to the backsheet via a heat conductive adhesive. | 10-03-2013 |
20130255167 | ACTIVE FIRE-BLOCKING WIND DEFLECTOR - A rooftop photovoltaic solar system is disclosed. The solar system comprises a plurality of photovoltaic modules forming a rooftop array, the rooftop array having at least one edge and a wind deflector positioned along the edge of the rooftop array, the wind deflector constrained in a first configuration by a fuse. In the first configuration the wind deflector comprises a deflecting portion adapted to deflect wind blowing on the rooftop above the rooftop array and a ventilation portion having a plurality of openings, the openings positioned to permit airflow under the rooftop array. The wind deflector assumes a second configuration upon release of the fuse. In the second configuration, the deflecting portion is elevated from the first configuration and the ventilation portion is positioned to permit less airflow through the plurality of openings than in the first configuration. | 10-03-2013 |
20130160816 | SUPPORT FOR SOLAR ENERGY COLLECTORS - A solar energy collection system can include support devices made with bearings formed from sheet material. These bearings can be optionally formed so as to provide tool-less connections to their associated bearing housings. The bearings can be formed with an open configuration allowing a shaft to be inserted into an open bite of the bearing. Optionally, the bearing can be made from an ultrahigh molecular weight polyethylene plastic material. Additionally, two open-type bearing assemblies can be mounted axially offset and opposed to one another. | 06-27-2013 |
20130160495 | HEAT-REGULATING GLASS BENDING APPARATUS AND METHOD - A sag-bending system is disclosed. The sag-bending system comprises a sag-bending glass support mold and a perimeter thermal manager. The support mold comprises a plurality of rib members extending in a first direction, each of the plurality of rib members having a curved upper surface shaped to form the collective upper surface having a position and shape to support a quadrilateral-shaped sag-bent glass sheet into a desired contour, each of the rib members further having a lower surface, and a plurality of support members extending in a second direction between at least two of the plurality of rib members, the second direction traverse to the first direction. The perimeter thermal manager is sized and positioned to surround, to extend at least partially over, and to extend at least partially under the periphery of the support mold. | 06-27-2013 |
20130132043 | AUTOMATED SOLAR COLLECTOR INSTALLATION DESIGN INCLUDING ABILITY TO DEFINE HETEROGENEOUS DESIGN PREFERENCES - Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Embodiments may also include definition of one or more design apertures, each of which may correspond to boundaries in which solar collector layouts should comply with distinct sets of user-defined design preferences. Distinct apertures may provide heterogeneous regions of collector layout according to the user-defined design preferences. | 05-23-2013 |
20130106196 | MASTER-SLAVE ARCHITECTURE FOR CONTROLLING OPERATION OF PHOTOVOLTAIC POWER PLANTS | 05-02-2013 |
20130083413 | OPPOSING ROW LINEAR CONCENTRATOR ARCHITECTURE - A solar concentrator assembly is disclosed. The solar concentrator assembly comprises a first reflective device having a first reflective front side and a first rear side, a second reflective device having a second reflective front side and a second rear side, the second reflective device positioned such that the first reflective front side faces the second rear side, and a support assembly coupled to and supporting the first and second reflective devices, the second reflective device positioned to be vertically offset from the first reflective device. | 04-04-2013 |
20130081673 | ARCHED PHOTOVOLTAIC MODULE - A photovoltaic module can include an outer surface with an outwardly bulged convex shape. The outer surface can be curved about its longitudinal axis and/or transverse axis. Optionally, the outer surface can be bulged in a generally spherical shape. The convex shape of the outer surface of the PV module can provide the outer surface with additional stiffness, and/or cause water to flow away from the center of the panel toward its edges, thereby reducing soiling caused by accumulated water, debris, and dust and/or other benefits. | 04-04-2013 |
20130065357 | SOLAR CELL CONTACT FORMATION USING LASER ABLATION - The formation of solar cell contacts using a laser is described. A method of fabricating a back-contact solar cell includes forming a poly-crystalline material layer above a single-crystalline substrate. The method also includes forming a dielectric material stack above the poly-crystalline material layer. The method also includes forming, by laser ablation, a plurality of contacts holes in the dielectric material stack, each of the contact holes exposing a portion of the poly-crystalline material layer; and forming conductive contacts in the plurality of contact holes. | 03-14-2013 |
20130019922 | FIRE RESISTANT PV SHINGLE ASSEMBLY - A fire resistant PV shingle assembly includes a PV assembly, including PV body, a fire shield and a connection member connecting the fire shield below the PV body, and a support and inter-engagement assembly. The support and inter-engagement assembly is mounted to the PV assembly and comprises a vertical support element, supporting the PV assembly above a support surface, an upper interlock element, positioned towards the upper PV edge, and a lower interlock element, positioned towards the lower PV edge. The upper interlock element of one PV shingle assembly is inter-engageable with the lower interlock element of an adjacent PV shingle assembly. In some embodiments the PV shingle assembly may comprise a ventilation path below the PV body. The PV body may be slidably mounted to the connection member to facilitate removal of the PV body. | 01-24-2013 |
20130000357 | GLASS-BENDING APPARATUS AND METHOD - A sag-bending glass sheet mold is disclosed. The sheet mold comprises a plurality of lateral support members, a plurality of longitudinal support members arranged perpendicular to the lateral support members, each of the plurality of lateral support members extending between two of the plurality of longitudinal support members, each of the plurality of longitudinal support members having an upper surface, and the upper surfaces of each of the plurality of longitudinal support members combined to form a mold support surface. The sheet mold can also comprise a glass-bearing support sheet disposed atop the mold support surface, the glass-bearing support sheet extending across the plurality of longitudinal support members and above the lateral support members, the glass-bearing support sheet having a curved upper surface. | 01-03-2013 |
20130000356 | GLASS BENDING METHOD AND APPARATUS - A sag-bending glass mold for creating a partial parabolic-curved glass sheet is disclosed. The glass mold comprises a glass-support surface having a cross-sectional profile of varying height. The cross-sectional profile has a first portion with profile of a non-parabolic, linear-square root composite shape. A method for forming a partial parabolic glass sheet is also disclosed. The method comprises positioning a planar glass sheet on a sag-bending mold having a linear-square root composite shape and deforming the glass sheet to follow the linear-square root composite shape of the sag-bending mold. | 01-03-2013 |
20130000229 | ROOFTOP MODULE INTERLOCK SYSTEM - An interlocking system for photovoltaic and other roof-mounted panels is disclosed. One use is for a photovoltaic module which comprises a photovoltaic laminate. The laminate has an upper side which faces the sun during normal operation, and a lower side. The module also comprises a base coupled to the lower side of the photovoltaic laminate. The base also has an outer perimeter and comprises a first engagement site and a second engagement site. The first engagement site comprises a first protrusion having a hemispherical surface, an opening extending through the hemispherical surface, and wherein the first protrusion extends in a first direction and the first direction is substantially perpendicular to the outer perimeter. The second engagement site comprises a second protrusion having a cylindrical surface, the protrusion extending in a second direction, and the second direction is substantially perpendicular to the outer perimeter. | 01-03-2013 |
20120255595 | DEVICE AND METHOD FOR SOLAR POWER GENERATION - A photovoltaic device comprising an array of elongate reflector elements mounted substantially parallel to one another and transversely spaced in series, at least one of the reflector elements having an elongate concave reflective surface to reflect incident solar radiation towards a forward adjacent reflector element in the array. The at least one reflector element includes a photovoltaic receptor mounted on the reflector element by a mounting arrangement to receive reflected solar radiation from a rearward adjacent reflector element. The reflector element also includes a heat sink in heat transfer relationship with the photovoltaic receptor, thermally isolating the photovoltaic receptor, at least partially, from the reflector element. | 10-11-2012 |
20120243416 | APPARATUS AND METHOD FOR DATA COMMUNICATION IN AN ENERGY DISTRIBUTION NETWORK - A system for communicating information on an energy distribution network is disclosed. In one embodiment, the system includes a local supervisor on a communication network, wherein the local supervisor can collect data from one or more energy generation/monitoring devices. The system also includes a command center on the communication network, wherein the command center can generate one or more commands for controlling the one or more energy generation devices. The local supervisor can periodically transmit a data signal indicative of the data to the command center via a first channel of the communication network at a first interval. The local supervisor can also periodically transmit a request for a command to the command center via a second channel of the communication network at a second interval shorter than the first interval. This channel configuration provides effective data communication without a significant increase in the use of network resources. | 09-27-2012 |
20120216852 | SOLAR TRACKER DRIVE - A solar energy collection system can include a drive configured to adjust a tilt position of a solar collector assembly so as to tract the sun. The drive can include hardware for providing feedback control of the orientation of the solar collector assembly. A method for calibrating the drive can include moving the drive to a reference position and saving an output value from a sensor configured to detect the orientation of the drive. The reference value output from the sensor can then be used in determining the target output value from the sensor required to achieve a desired orientation. | 08-30-2012 |
20120192925 | FRAME-MOUNTED WIRE MANAGEMENT DEVICE - A wire management device is disclosed. The device comprises a clip comprising an upper planar member and a lower planar member, each planar member having an inner and outer surface, wherein the inner surface of the upper planar member includes a post extending toward the inner surface of the lower planar member, a stem extending from the outer surface of the lower planar member, the stem including two outwardly-extending flanges, each of the first and second outwardly-extending flanges including an edge portion extending toward the outer surface of the lower planar member, and a transverse passage extending along the outer surface of the lower planar member, the transverse passage extending across the stem, wherein the stem has a recessed portion along the transverse passage. | 08-02-2012 |
20120187058 | TILT ASSEMBLY FOR TRACKING SOLAR COLLECTOR ASSEMBLY - A tilt assembly is used with a solar collector assembly of the type comprising a frame, supporting a solar collector, for movement about a tilt axis by pivoting a drive element between first and second orientations. The tilt assembly comprises a drive element coupler connected to the drive element and a driver, the driver comprising a drive frame, a drive arm and a drive arm driver. The drive arm is mounted to the drive frame for pivotal movement about a drive arm axis. Movement on the drive arm mimics movement of the drive element. Drive element couplers can extend in opposite directions from the outer portion of the drive arm, whereby the assembly can be used between adjacent solar collector assemblies in a row of solar collector assemblies. | 07-26-2012 |
20120180845 | SUPPORT FOR SOLAR ENERGY COLLECTORS - A solar energy collection system can include support devices configured to accommodate misalignment of components during assembly. For example, the system can include piles fixed to the earth and an adjustable bearing assembly at the upper end of the pile. The adjustable bearing assembly can include at least one of a vertical adjustment device, a lateral adjustment device and an angular adjustment device. The solar energy collection system can also include a plurality of solar energy collection device pre-wired together and mounted to a support member so as to form modular units. The system can also include enhanced supports for wire trays extending between rows of solar energy collection devices. | 07-19-2012 |
20120160236 | LOCATING CONNECTORS AND METHODS FOR MOUNTING SOLAR HARDWARE - A solar concentrator assembly can include edge solar receiver assemblies that are connected to pivotable frames with locating connections. The locating connections can be in the form of cam devices or tool-less connections formed by snap fitting devices as well as tool-less cam devices. | 06-28-2012 |
20120160234 | LOCATING CONNECTORS AND METHODS FOR MOUNTING SOLAR HARDWARE - A solar concentrator assembly can include mirror assemblies that are connected to pivotable frames with locating connections. The locating connections can be in the form of cam devices or tool-less connections formed by snap fitting devices as well as tool-less cam devices. | 06-28-2012 |
20120025837 | METHOD TO DICE BACK-CONTACT SOLAR CELLS - A method of processing of solar cells includes determining that a back-contact solar cell is defective. The back-contact solar cell includes a first plurality of interconnect pads at a first edge thereof, and a second plurality of interconnect pads at a second, opposed thereof, the first and second pluralities of interconnect pads having opposite operational charges. The back-contact solar cell is then diced to define at least first and second back-contact solar cell sections. The first back-contact solar cell section has at least two interconnect pads, of the plurality of interconnect pads, at respective opposed edges thereof. | 02-02-2012 |
20110232715 | MINIMALLY PENETRATING PHOTOVOLTAIC ASSEMBLY FOR USE WITH A SLOPED ROOF AND RELATED METHODS - An assembly which is lightweight includes an interconnected array of PV modules, where each PV modules is defined in part by a module outer perimeter portion. This array is defined in part by an outer perimeter portion including an upper edge portion, side edge portions, and a lower edge portion. The array is secured to a sloped roof along at least one of the upper or lower edge portion of the array. The assembly further includes interlocking features along the module outer perimeter portion which distribute uplift forces to adjacent PV modules. Additionally included is at least one wind deflector located along the lower edge of the array and non-penetrating base feet disposed on the sloped roof supporting at least a portion of the array. | 09-29-2011 |
20110193561 | CHUCKS FOR SUPPORTING SOLAR CELL IN HOT SPOT TESTING - In an embodiment, a chuck to support a solar cell in hot spot testing is provided. This embodiment of the chuck comprises a base portion and a support portion disposed above the base portion. The support portion is configured to support the solar cell above the base portion and to define a space between a bottom surface of the solar cell and the base portion that thermally separates a portion of the bottom surface of the solar cell from the base portion. | 08-11-2011 |
20110185652 | Integrated Composition Shingle PV System - An integrated composition shingle PV system is interengageable with composition shingles, the composition shingles being arranged in overlapping rows on an inclined support surface. The system comprises a carrier mountable on the support surface. The carrier has flashing along its peripheral edge. The rear flashing is positionable under a first row of overlapping rows of composition shingles. The left side and right side flashing are interengageable with second and third rows of overlapping rows of composition shingles. The front flashing is positionable on top of another row of overlapping rows of composite shingles. A PV laminate is secured to and supported by the carrier. | 08-04-2011 |
20110178641 | PHOTOVOLTAIC ASSEMBLY FOR USE IN DIFFUSE WEATHER CONDITIONS AND RELATED METHODS - A method includes collecting site specific data, collecting field data at a site of an array of photovoltaic members, determining a current tracked irradiance of the array of photovoltaic members, calculating predicted irradiance for multiple orientations based on the site specific data and the sensed field data, or sensing an actual irradiance for multiple orientations. The method further includes determining a maximum predicted irradiance from the calculated predicted irradiance or a maximum actual irradiance from the sensed irradiance. The method further includes comparing the maximum predicted irradiance or the maximum sensed irradiance with the current tracked irradiance, and re-orienting the array of photovoltaic members to an orientation having the maximum predicted or actual irradiance if the maximum predicted or actual irradiance is greater than the current tracked irradiance. | 07-21-2011 |
20110155120 | Torque Arm Assembly and Method - A torque arm assembly, used with a solar collector mounted to a drive shaft, comprises a torque arm with first and second ends and a torque arm coupling assembly including a drive shaft enclosure defining an open-ended channel sized to house the drive shaft. The channel has a circumferentially extending substantially continuous drive surface between the ends that lies adjacent to the drive shaft so the drive shaft and the drive shaft enclosure rotate together. In some examples, contiguous abutment structure, such as weld lines, shims and/or adhesive, connects each side of the drive shaft to the drive shaft enclosure. The invention may also be carried out as a connection improvement method. | 06-30-2011 |
20110120524 | DEVICE AND METHOD FOR SOLAR POWER GENERATION - A photovoltaic device comprising an array of elongate reflector elements mounted substantially parallel to one another and transversely spaced in series, at least one of the reflector elements having an elongate concave reflective surface to reflect incident solar radiation towards a forward adjacent reflector element in the array. The at least one reflector element includes a photovoltaic assembly which is removably and replaceably mounted on the reflector element. The photovoltaic assembly includes a photovoltaic receptor to receive reflected solar radiation from a rearward adjacent reflector element. The photovoltaic assembly also includes a heat sink in heat transfer relationship with the photovoltaic receptor, thermally isolating the photovoltaic receptor, at least partially, from the reflector element. | 05-26-2011 |
20110114158 | REPLACEABLE PHOTOVOLTAIC ROOF PANEL - A replaceable building-integrated photovoltaic (BIPV) module system for mounting as roofing structures on a building is disclosed. The BIPV module system comprises a module and engagement means coupled to the building, the engagement means adapted to couple to the coupling means to releaseably couple the module to the building. The module comprises a photovoltaic laminate and a frame surrounding substantially entirely the perimeter of the photovoltaic laminate, the frame comprising coupling means. | 05-19-2011 |
20110114153 | PHOTOVOLTAIC SOLAR COLLECTION AND TRACKING SYSTEM - A photovoltaic sun tracking system including a photovoltaic assembly, a first mounting structure, and a second mounting structure. The photovoltaic assembly includes at least one PV cell maintained by framework defining a PV plane. The first and second mounting structures are mounted to a support surface and rotatably maintain the framework at first and second pivot points, respectively, to establish a tracking axis passing through the pivot points. The tracking axis is non-parallel with the PV plane. The photovoltaic assembly can be rocked along the tracking axis to follow motion of the sun relative to the earth. One or both of the mounting structures can be relatively small, and the off-parallel tracking axis promotes increased efficiency over the course of a year. | 05-19-2011 |
20110113704 | WATER-RESISTANT APPARATUSES FOR PHOTOVOLTAIC MODULES - A water-resistant apparatus is provided. This water-resistant apparatus is positioned near a photovoltaic module. The water-resistant apparatus includes hollow, elongated conduits, and each conduit can hold water with surface tension based on exposure of the conduit to water. The surface tension causes a formation of a meniscus that inhibits a flow of water through the conduit. | 05-19-2011 |
20110062148 | INDUCTION SOLDERING OF PHOTOVOLTAIC SYSTEM COMPONENTS - A method comprises positioning a pair of photovoltaic wafers in a side-by-side arrangement. An interconnect is placed on the pair of wafers such that the interconnect overlaps both wafers of the pair, solder material being provided between the interconnect and the respective wafers. A solder head is then located adjacent the interconnect, and the coil is energized to effect inductive heating of the solder material. The solder head comprises an induction coil shaped to define an eye, and a magnetic field concentrator located at least partially in the eye of the coil. The magnetic field concentrator defines a passage extending axially through the eye of the coil, and may be of a material with a high magnetic permeability. | 03-17-2011 |
20100217724 | AUTOMATED SOLAR COLLECTOR INSTALLATION DESIGN INCLUDING VERSION MANAGEMENT - Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Some embodiments may provide viewing, creating, and manipulating of multiple versions of a solar collector layout design for a particular installation worksite. The use of versions may allow analysis of alternative layouts, alternative feature classifications, and cost and performance data corresponding to alternative design choices. Version summary information providing a representative comparison between versions across a number of dimensions may be provided. | 08-26-2010 |
20100217639 | AUTOMATED SOLAR COLLECTOR INSTALLATION DESIGN INCLUDING EXCEPTIONAL CONDITION MANAGEMENT AND DISPLAY - Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. In some embodiments, metadata about the design process, including the process of classifying features and providing user input, generating layouts, and then modifying those layouts, may be generated. The metadata may include information about exceptional conditions in the project state information or design. A list of exceptions corresponding to exceptional conditions may be generated, and the designer may interact with these exceptions in a variety of ways, such as by complying with rules to remove an item from the exceptions list or overriding the application of the rules. The exceptions may be non-blocking relative to other user actions. | 08-26-2010 |
20100217566 | AUTOMATED SOLAR COLLECTOR INSTALLATION DESIGN INCLUDING ABILITY TO DEFINE HETEROGENEOUS DESIGN PREFERENCES - Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Embodiments may also include definition of one or more design apertures, each of which may correspond to boundaries in which solar collector layouts should comply with distinct sets of user-defined design preferences. Distinct apertures may provide heterogeneous regions of collector layout according to the user-defined design preferences. | 08-26-2010 |
20100217565 | AUTOMATED SOLAR COLLECTOR INSTALLATION DESIGN - Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined “features” with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. | 08-26-2010 |
20100212715 | PHOTOVOLTAIC ASSEMBLIES AND METHODS FOR TRANSPORTING - A PV assembly including framework, PV laminate(s), and a stiffening device. The framework includes a perimeter frame at least 10 feet in length and at least 5 feet in width. The PV laminate(s) are assembled to the perimeter frame to define a receiving zone having a depth of not more than 8 inches. The stiffening device is associated with the framework and is configured to provide a first state and a second state. In the first state, an entirety of the stiffening device is maintained within the receiving zone. In the second state, at least a portion of the stiffening device projects from the receiving zone. The stiffening device enhances a stiffness of the PV assembly in a plane of the perimeter frame, and can include rods defining truss structures. | 08-26-2010 |
20100139646 | Torque Arm Assembly and Method - A torque arm assembly, used with a solar collector mounted to a drive shaft, comprises a torque arm with first and second ends and a torque arm coupling assembly including a drive shaft enclosure defining an open-ended channel sized to house the drive shaft. The channel has a circumferentially extending substantially continuous drive surface between the ends that lies adjacent to the drive shaft so the drive shaft and the drive shaft enclosure rotate together. In some examples contiguous abutment structure, such as weld lines, shims and/or adhesive, connects each side of the drive shaft to the drive shaft enclosure. The invention may also be carried out as a connection improvement method. | 06-10-2010 |
20100071744 | Photovoltaic Installation With Automatic Disconnect Device - A PV installation comprises a PV array, an electrical interface connecting a utility power source to an electrical load, and a DC to AC inverter. A first set of wiring electrically connects the PV array to the inverter through a disconnect device and a second set of wiring electrically connects the inverter to the electrical interface. A control mechanism connects the disconnect device to the electrical interface so that when power from the electrical interface is removed, the PV array is electrically disconnected from the inverter. The disconnect device may be a remote disconnect device located at a position at or near the PV array, such as in the space beneath a roof supporting the PV array. A method electrically disconnects a PV array from electrical wiring at a site. | 03-25-2010 |
20090302831 | METHOD FOR ENABLING MONITORING OF POWER CONSUMPTION - Power consumption at a site is monitored. An electrical load is connected to a power source by an electrical conductor. A fuel-less energy producing device is electrically connected to a junction along the electrical conductor. A current sensor is electromagnetically coupled to the electrical conductor at a sensing position between the power source and the junction to create a current sensor signal. Sensed current and voltage signals are produced from the current sensor signal. A sensed phase relationship between the sensed signals is determined and compared to a baseline phase relationship to determine the direction of current flow through the conductor. A power source signal, based on the current flowing through the conductor at the sensing position, is created. With some examples a Rogowski type differential current sensor is used. In some examples a single current sensor is used. | 12-10-2009 |
20090025708 | Rolling Motion Tracking Solar Assembly - A tracking solar assembly includes a base, a first support and a second support. A solar panel is mountable the base. The first support may comprise a first curved, rolling surface fixed relative to the base. The first and second supports are engageable with the support surface. The first curved surface can be rolled along the support surface to move the base between first and second orientations. The base and any solar panel may have sufficient weight to be inherently stable and resist wind loads without being secured to the support surface. The invention may comprise means for biasing the base to a chosen orientation at or between the first orientation and the second orientation. The upper surface of the base may have open regions extending into the base with solar panels mounted within the open regions with the open regions acting as solar concentrators for the solar panels. | 01-29-2009 |
20090000220 | PHOTOVOLTAIC MODULE MOUNTING CLIP WITH INTEGRAL GROUNDING - An electrically conductive mounting/grounding clip, usable with a photovoltaic (PV) assembly of the type having an electrically conductive frame, comprises an electrically conductive body. The body has a central portion and first and second spaced-apart arms extending from the central portion. Each arm has first and second outer portions with frame surface-disrupting element at the outer portions. | 01-01-2009 |
20080245360 | Tilt Assembly for Tracking Solar Collector Assembly - A tilt assembly is used with a solar collector assembly of the type comprising a frame, supporting a solar collector, for movement about a tilt axis by pivoting a drive element between first and second orientations. The tilt assembly comprises a drive element coupler connected to the drive element and a driver, the driver comprising a drive frame, a drive arm and a drive arm driver. The drive arm is mounted to the drive frame for pivotal movement about a drive arm axis. Movement on the drive arm mimics movement of the drive element. Drive element couplers can extend in opposite directions from the outer portion of the drive arm, whereby the assembly can be used between adjacent solar collector assemblies in a row of solar collector assemblies. | 10-09-2008 |
20080230047 | Stackable Tracking Solar Collector Assembly - A solar collector assembly may include a frame supporting a solar collector and a frame member defining a tilted pivot axis. Support struts may be used to elevate one end of the frame and may be pivoted between an orientation generally parallel to the frame member and to an orientation generally away from the frame. Anchorless, ballast type bases may be used to support the solar collector assembly. Several assemblies may be stacked on top of one another in a storage or transportation configuration using spacers extending between the frames. | 09-25-2008 |
20080210301 | METAL CONTACT STRUCTURE FOR SOLAR CELL AND METHOD OF MANUFACTURE - In a solar cell having p doped regions and n doped regions alternately formed in a surface of a semiconductor wafer in offset levels through use of masking and etching techniques, metal contacts are made to the p regions and n regions by first forming a base layer contacting the p doped regions and n doped regions which functions as an antireflection layer, and then forming a barrier layer, such as titanium tungsten or chromium, and a conductive layer such as copper over the barrier layer. Preferably the conductive layer is a plating layer and the thickness thereof can be increased by plating. | 09-04-2008 |