Patent application title: Transportable Unitized Modular Construction
Inventors:
Michael Christopher Smith (Paddock Lake, WI, US)
IPC8 Class: AE04B1348FI
USPC Class:
52 7912
Class name: Preassembled subenclosure or substructure section(s) of unit or building with retaining or attaching means separate frame
Publication date: 2016-05-05
Patent application number: 20160122997
Abstract:
A cubicle unit is constructed in a standard frame size to accommodate
transportation and re-fitting into a building structure. The cubicle may
be fitted with various apparatus to fit the needs of the owner/occupant.
The cubicle can be pre-fabricated in a controlled environment,
warehoused, and shipped independent of the overall building structure.
Installation of the cubicle may be achieved by aligning the cubicle with
the building mounted receiver track. The receiver is connected to the
building securely by means of mechanical fastening. The cubicle may
securely fasten mechanically to the receiver. Cubicle joints may be
installed between cubicle bays that cannot be set in place without a gap.
Additionally interior and exterior facades may be mounted to the
structure to enclose the space.Claims:
1. A method of assembling a floor layout comprising the steps of:
securing a receiver assembly onto a building structural frame wherein the
receiver assembly comprises laterally extending guides; positioning a
rectangular cubicle unit at an external wall of the building structural
frame; sliding the rectangular cubicle unit through the external wall of
the building structural frame and onto and along the guides to install
the cubicle unit within the building structural frame; and securing the
rectangular cubicle unit onto the receiver assembly.
2. The method of claim 1 further comprising the step of installing wall facades on the rectangular cubicle unit.
3. The method of claim 2 wherein the facades include exterior facades providing an external wall of the building structural frame and interior facades providing internal walls defining an internal space.
4. The method of claim 1 further comprising the step of installing cubicle joints between adjacent rectangular cubicle units to bridge gaps between cubicle units.
5. The method of claim 1 wherein the rectangular cubicle unit is fabricated independently from the fabrication of the building structural frame.
6. The method of claim 1 wherein the receiver assembly is secured to the building structural frame by bolts.
7. The method of claim 1 wherein the rectangular cubicle unit is secured to the receiver assembly by bolts.
8. The method of claim 1 wherein the building structural frame is comprised of vertical support columns and horizontal beams.
9. The method of claim 1 wherein the cubicle unit includes a finished ceiling and floor.
10. A method of assembling a floor plan comprising the steps of: (a) inserting a first cubicle unit through a first exterior wall of a building; (b) sliding the first cubicle unit on a first receiver assembly facilitating the insertion of the first cubicle unit into the building; (c) inserting a second cubicle unit through the first exterior wall of the building; and (d) sliding the second cubicle unit on a second receiver assembly facilitating the insertion of the second cubicle unit into the building.
11. The method of claim 10 further including the step of: securing the first cubicle unit to the building; and securing the second cubicle unit to the building.
12. The method of claim 10 wherein the receiver assembly is defined by a roller.
13. The method of claim 10 further including the step of installing wall facades onto the first and second cubicle units to define an enclosed space.
14. The method of claim 10 further comprising the step of installing cubicle joints between adjacent rectangular cubicle units to bridge gaps between cubicle units.
15. The method of claim 10 further comprising the steps of: removing the first cubicle unit from the building; removing the second cubicle unit from the building; and repeating steps (a)-(d) with a second building.
16. A cubicle unit assembly comprising: a building frame defined by interconnected vertical support columns and horizontal beams; a receiver track having a horizontally extending roller assembly; a cubicle unit providing a rectangular frame slidably receivable onto the roller assembly; and a facade attachable to the cubicle unit to provide a sidewall of the cubicle unit.
17. The cubicle unit of claim 15 further comprising: an exterior facade attachable to the cubicle unit for providing an exterior wall to the building frame; and an interior facade attachable to the cubicle unit for providing an interior wall to the building frame.
Description:
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. provisional application Ser. No. 62/074,044, filed Nov. 2, 2014, the entire contents of which is incorporated herein by reference.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] N/A
BACKGROUND OF THE INVENTION
[0003] The present invention relates primarily to the field of building construction, and in particular, to removable cubicle units that can be installed in building spaces to provide full floor layouts.
[0004] Building construction has historically required building structures to be assigned to a specific purpose, and then to be permanently affixed to the land they occupy. The interior space is then finished for an assigned specific purpose. Over time, whether due to population changes or environmental changes, the buildings may no longer be needed for their intended purpose (e.g., residential, business office, retail, etc.). Traditionally, the result has been either to remodel the building, thus taking on significant cost in modifications, or to abandon the building, thus resulting in significant waste.
[0005] If renovation is done, the renovation would need to be done to both the new location the tenant is moving into and the previously occupied tenant space to attract new tenants. This renovation involves relocation of utilities, walls, finishing material (e.g., carpet, drywall, trim, etc.), along with built-in furniture that was once useful but has lost its purpose with the new occupant. This level of renovation causes a burden on tenants and landlords alike along with other building occupants that need to deal with the sometimes lengthy construction activities, not to mention waste of materials.
[0006] If renovation is not done, the building may be abandoned. Numerous structures throughout the United States stand abandoned due to the location of the structure being no longer useful to the marketplace needs. Building occupants and owners often move to new locations to be closer to a particular resource (e.g., materials or population) which better suits their needs while leaving behind structural shells of a forgotten endeavor. For example, a specific marketplace (e.g., apartments, offices, retail store, etc.) may move into an area due to the local population and marketplace demands. However, due to external circumstances, the population or market may change drastically, rendering the marketplace incapable of supporting costs of sustaining a business in that location. The marketplace may move to another location, following the previous population and market. This leaves the vacated structure abandoned if there is no other marketplace to occupy the structure.
BRIEF SUMMARY OF THE INVENTION
[0007] This invention provides a solution to the problem of migratory markets and provides easily occupied spaces that were previously vacated. The construction may provide the ability for marketplace owners to remove cubicle units from a building and re-install them into another building without renovating the space. The cubicle units can be relocated with the owner of the cubicle units (e.g., the tenant) to their new location. The vacated spaces are transformed into marketplace spaces that are in demand and that are capable of being quickly reoccupied.
[0008] The present invention comprises of a cubicle unit and receiver construction coupled to a building structure to allow for quick and easy installation and removal of interior spaces of a building structure while maintaining standardized sizes to allow for a broad variety of marketplace occupants. The cubicle unit is a modular unit that contains all components that are required by the space including mechanical, electrical and plumbing rough-in, fixtures, walls, interior windows and doors, floor, ceiling, fixed furniture, etc., along with connection points to adjacent cubicles units (e.g., within the same tenant space) for operation. The receiver assembly is a structural skid that supports the cubicle unit within the building. This form of construction may allow specific marketplaces to provide fully developed floor plan layouts while maintaining the ability to relocate the space because of specific market needs.
[0009] In the event of a location that is not marketable, the cubicle units are capable of being removed and stored, or sold to allow for material re-use. If the building is abandoned, the receiver can be removed from the structure and re-purposed along with all apparatuses, connectors, or coverings leaving just the core of a structure and skeleton frame. This in turn reduces not only material waste but total expense of repurposing the land for another use.
[0010] In one embodiment, the present invention may be a method of assembling a floor layout including the steps of: securing a receiver assembly onto a building structural frame wherein the receiver assembly comprises laterally extending guides; positioning a rectangular cubicle unit at an external wall of the building structural frame; sliding the rectangular cubicle unit through the external wall of the building structural frame and onto and along the guides to install the cubicle unit within the building structural frame; and securing the rectangular cubicle unit onto the receiver assembly.
[0011] It is thus a feature of at least one embodiment of the invention to provide an easily interchangeable floor layout of a building. The cubicles for a particular floor space may be removed and interchanged with minimal disruption to adjacent floor spaces on the same floor or on different floors.
[0012] The method may also include the step of installing wall facades on the rectangular cubicle unit. The facades may include exterior facades providing an external wall of the building structural frame and interior facades providing internal walls defining an internal space.
[0013] It is thus a feature of at least one embodiment of the invention to provide walls that segment the interior space and create a uniform outward appearance, thus, bridging the gaps between cubicles.
[0014] The method may also include the step of installing cubicle joints between adjacent rectangular cubicle units to bridge gaps between cubicle units.
[0015] It is thus a feature of at least one embodiment of the invention to provide a continuous floor, ceiling and wall space within the interior of the building where cubicles could not be flush, for example, when a support column was present.
[0016] The rectangular cubicle unit may be fabricated independently from the fabrication of the building structural frame.
[0017] It is thus a feature of at least one embodiment of the invention to allow manufacturing of the cubicles to be more efficient by separating it from the building construction.
[0018] The receiver assembly may be secured to the building structural frame by bolts.
[0019] It is thus a feature of at least one embodiment of the invention to provide a receiver assembly that is meant to be permanent but can be removed if desired for maintenance or if the building is demolished.
[0020] The rectangular cubicle unit may be secured to the receiver assembly by bolts.
[0021] It is thus a feature of at least one embodiment of the invention to provide cubicles that can be removed if desired to provide repetitive installation cycles.
[0022] The building structural frame may be comprised of vertical support columns and horizontal beams.
[0023] It is thus a feature of at least one embodiment of the invention to use the cubicles in building "skeleton" frames without the need for a specific building construction to receive the cubicles.
[0024] The cubicle unit may include a finished ceiling and floor.
[0025] It is thus a feature of at least one embodiment of the invention to provide all components that are required by the space including mechanical, electrical and plumbing rough-in, fixtures, walls, interior windows and doors, floor, ceiling, fixed furniture, etc., in the cubicle unit.
[0026] In another embodiment, the invention may be a method of assembling a floor plan including the steps of: inserting a first cubicle unit through a first exterior wall of a building; sliding the first cubicle unit on a first receiver assembly facilitating the insertion of the first cubicle unit into the building; inserting a second cubicle unit through the first exterior wall of the building; and sliding the second cubicle unit on a second receiver assembly facilitating the insertion of the second cubicle unit into the building.
[0027] The method may include the steps of securing the first cubicle unit to the building; and securing the second cubicle unit to the building.
[0028] The receiver assembly may be defined by a roller.
[0029] The method may include the step of installing wall facades onto the first and second cubicle unit to define an enclosed space.
[0030] The method may include the step of installing cubicle joints between adjacent rectangular cubicle units to bridge gaps between cubicle units.
[0031] In another embodiment, the invention may be a cubicle unit assembly having a building frame defined by interconnected vertical support columns and horizontal beams; a receiver track having a horizontally extending roller assembly; a cubicle unit providing a rectangular frame slidably receivable onto the roller assembly, an exterior facade attachable to the cubicle unit for providing an exterior wall to the building frame; and an interior facade attachable to the cubicle unit for providing an interior wall to the building frame.
[0032] These particular objects and advantages may apply to only some embodiments falling within the claims and thus do not define the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] FIG. 1 is an isometric view of the cubicle unit be accepted onto a receiver track;
[0034] FIGS. 2A and 2B are a front view of FIG. 1 showing the cubicle unit installed over the receiver track, FIG. 2A showing an enlarged view of the cubicle unit installed on the receiver track and FIG. 2B showing the cubicle unit separated from the receiver track;
[0035] FIG. 3 is a top view of a receiver assembly showing an enlarged view of the receiver frame and receiver track;
[0036] FIG. 4 is an exemplary floor plan layout for a building showing cubicle units and receivers positioned around a perimeter of the building, and interior spaces, structure and shell of the building shown as a permanent installation or contained in a separate cubicle unit;
[0037] FIG. 5 is the floor plan of FIG. 4 without the boundaries of the individual cubical units but showing the floor plan flow;
[0038] FIG. 6 is an enlarged mechanical floor plan of a potential layout for the cafe of FIGS. 4-5;
[0039] FIG. 7 is an enlarged sewer service floor plan of the potential layout for the cafe of FIGS. 4-5;
[0040] FIG. 8 is an enlarged water service floor plan of the potential layout for the cafe of FIGS. 4-5;
[0041] FIG. 9 is an enlarged electrical floor plan of the potential layout for the cafe of FIGS. 4-5; and
[0042] FIG. 10 is a cubicle unit gap trim.
DETAILED DESCRIPTION OF THE INVENTION
[0043] The present invention provides a building structure 39 or skeleton that permits for the installation and removal of cubicle units 14 to allow for flexibility of the building's floor plan and ultimate use. The cubicle units 14 and receiver assembly 12 are removably installed within the building structure 39 to allow for flexibility not met with current building practices. In preexisting building structures, modular or prefabricated construction is designed to be permanent or semi-permanent with connection points for ease of installation, but not ease of relocation for temporary use. The cubicle units 14 of the present invention, on the other hand, provide an entire floor space, which is designed to be removed within a short period of time and relocated without any need for major renovation of the vacated space.
[0044] Referring to FIGS. 1-3, one embodiment of this present invention provides a building structure 39 supporting cubicle units 14, receiver assembly 12, and facades 16, 18, 26, 28, 30, 32. The building structure 39, cubicle units 14, and supporting receiver assembly 12 are primarily fabricated with steel or iron structures with given standard dimensions. For example, the standard dimensions of the cubicle unit 14 may range from 10 feet to 75 feet long, 8 feet to 15 feet high, and 8 feet to 15 feet wide. These dimensions are based on the dimensions of a desired tenant unit of the building structure 39 (which may combine more than one cubicle unit), while considering the shipping restrictions of the cubicle units 14, based on size and weight shipping limitations.
[0045] Referring specifically to FIG. 1, the building structure 39 or skeleton provide structural support and shape to the building. The building structure 39 may be structural or skeleton framing as understood by one having ordinary skill in the art, which may be composed of concrete or steel beams. For example, the building structure 39 may take a square or rectangular form such as for an office tower having multiple floors or a single floor complex. However, it is understood that the building structure 39 may take other non-conventional building shapes as well, such as a round shape.
[0046] The building structure 39 may provide support columns 38a extending vertically at the corners of the building to define a height of the building structure 39. Additional columns 38a are spaced along the perimeter or edges of the structure to provide additional support and define exterior "walls" of the building. Interior support columns 38a may also be positioned within the perimeter of the structure for additional support and reinforcement. The building structure 39 also provides horizontal beams 38b extending between the columns 38a at the perimeter of the building structure. Interior horizontal beams 38b may also be positioned as necessary for additional support and reinforcement. The vertical columns 38a and horizontal beams 38b may be rigid I-beams, as shown, or may be other constructions used to support the floors, roof, and walls of the building which are attached to the frame.
[0047] The cubicle unit 14 may be a rectangular "box-like" container that is installed within the building structure 39 and provides support for a tenant usable space. The cubicle unit 14 may be constructed in a way that it can provide support for the space therein without relying upon structural support from the building structure 38. The cubicle unit 14 may be constructed of metal rods defining a cubicle unit 14 frame with a top rod 36a and bottom rod 36b joined on the left and rights sides by left rod 36c and right rod 36d members. A length of the cubicle unit 14 is defined by laterally extending frame members 36e, 36f, 36g, 36h extending from the respective corners of the rectangular frame formed by the top 36a, bottom 36b, left 36c and right 36d rods, and flanked by opposing top 36a, bottom 36b, left 36c and right 36d rods. The cubicle unit 14 frame provides adequate support to the unit when in transit and when installed in the building structure 38. The cubicle unit 14 may also include temporary supports used to provide additional support during transit only.
[0048] Extending between the bottom rods 36b of opposing rectangular frames are a pair of track channels extending therebetween. The track channel 34 provides a groove on its underside for receiving the roller 60 of the track system 72, to be described further below.
[0049] The cubicle unit 14 may provide all components that are required by the space therein, including mechanical, electrical and plumbing rough-in, fixtures, floor, ceiling, walls, fixed furniture, etc. The cubicle unit 14 may include an upper wall providing a ceiling 40 of the cubicle unit 14 with an electric grid for electrical elements, such as lighting. A stackable extension unit (not shown) may provide the ability to extend the interior height of the space as desired. The cubicle unit 14 may include a lower wall providing a floor 42 of the cubicle unit 14. The floor 42 may be a finished floor made of any flooring material, such as laminate, hardwood, carpet, etc. The cubicle units 14 are generally installed with the ceiling 40 and floor 42, and may optionally also include preinstalled sidewalls. For example, the cubicle unit 14 may include a sidewall to segment the interior space, but may not include an interior wall if combined with another cubicle unit 14 to create a combined space. The sidewall may be a full wall extending from the ceiling 40 to floor 42, or may be a half wall, to provide placement of electrical outlets. Alternatively, outlets and HVAC may be provided in the floor 42 or ceiling 40 (e.g., via linear diffusers, furniture feeds, or in floor mechanicals and electrical).
[0050] Referring next to FIG. 3, a receiver assembly 12 is fixedly attached to the building structure 39 and receives the cubicle unit 14 thereon to securably couple the cubicle unit 12 thereto. The receiver assembly 12 slidably receives the cubicle unit 14 on a top end of the receiver assembly 12, as will be further described below.
[0051] The receiver assembly 12 includes a rectangular base frame 37 carrying a skid style track system 72 having a roller 60. The receiver frame 37 includes mounting plates 66 which are welded onto the frame 37 and assist in fastening the frame 37 securely to the building structure 39 by bolting the mounting plate 66 of the receiver frame 37 onto the horizontal supports 38b.
[0052] The frame 36 may provide a generally rectangular perimeter with front, rear, left and right support bars. The track system 72 may extend between front and rear sides of the frame 36. Intermediate support bars 70 may extend laterally between left and right sides of the frame to intersect and further support the track system 72 from beneath. The track system 72 extends perpendicular to the vertical supports 38a and parallel to the horizontal supports 38b when attached to the building structure 38.
[0053] The track system 72 includes a plurality of rollers 60 held by track guides 58 that are coupled to the track system 72 to allow for sliding of the cubicle unit 14 in a direction perpendicular to the building's exterior wall. The rollers 60 are cylinders that rotate around a central axis held by the track guides 58 to allow the cubicle unit 14 to roll thereon. By placing the rollers 60 on the receiver assembly 12, the cubicle unit 14 is not burdened with extra pieces that might inhibit transportation (e.g., rollers 60 do not need to be on the cubicle unit 14) and allow for extended maintenance time when a cubicle unit 14 is removed. It is understood that the rollers 60 may be replaced with other carrying mediums, such as wheels, conveyor belt, ball bearings, etc.
[0054] The track system 72 is fabricated to meet a specific length of the cubicle unit 14, for example, extending at least the length of the cubicle unit 14 defined by the laterally extending frame members 36e, 36f, 36g, 36h. The receiver assembly 12 is designed to carry the load of the cubicle unit 14, accessories, and internal components of the cubicle unit 14, while also allowing the cubicle unit 14 to be inserted and removed with ease.
[0055] The receiver assembly 12 can be made in advance of the building structure 39 and inserted when the building structure 39 is complete. The receiver assembly 12 may be a single component, or alternatively, may be separate components coupled together to allow for additional assembly requirements once onsite for ease of delivery. The size of the cubicle unit 14 and quantity of receiver parts may dictate how the receiver assembly 12 is delivered.
[0056] The wall facades 16, 18, 26, 28, 30, 32 are wall coverings made to provide an interior or exterior wall component. They may also interconnect the adjacent cubicle units 14 to construct a tenant space and are fabricated to meet the specific sizes of the cubicle units 14. The facades 16, 18, 26, 28, 30, 32 may be placed over the walls of the cubicle unit 14 or may replace the walls of the cubicle unit 14. For example, the facades may be sized to span the length of several cubicle units 14. The facades 16, 18, 26, 28, 30, 32 may be standard walls and can contain apparatuses that are attached to them, such as cabinet structures, counters, desk units, etc. The facades 16, 18, 26, 28, 30, 32 may also include openings to align with cubicle sidewall components, such as electrical outlets.
[0057] Internal facades provide internal wall coverings that segment or otherwise create an interior space. For example, an interior facade may be bare walls 16 separating corridors and interior space units, or walls with single 28 or double doors 30 for access into a space. Exterior facades provide an exterior of the building. For example, an exterior facade 18 may be a wall with a single window, a wall with a double window 26, or wall with signage 32. The exterior facades 18, 26 may be modified to change how much light may penetrate the space, for example, by changing the number of windows on the wall. Exterior facades 18, 26 may also follow a basic pattern so that the windows line up when installed on the outside of the building. Exterior facades 18, 26, 32 may be similar in appearance to allow for uniformity of the building exterior. Additional accessories may be installed on the facades such as blinds or other ornamental features, which are coordinated by the building owner.
[0058] When a cubicle unit 14 is not installed, the facades 16, 18, 26, 28, 30, 32 may be placed on the exterior of the building to provide a barrier between the outside environment and the interior spaces where the receivers 12 are located. This prevents debris from entering the building and damaging the interior of the building structure. They may also provide a temporary exterior appearance to the building. The facades 16, 18, 26, 28, 30, 32, or at a minimum the exterior facades 18, 26, may need to be removed during installation of the cubicle unit 14 so that the cubicle units 14 may be inserted through the exterior wall of the building.
[0059] Referring now to FIGS. 4-5, several embodiments of the present invention may present itself in order to adapt to different industry needs (e.g., retail, commercial, residential and industrial needs). In one embodiment, the design may concentrate on a mixed retail and commercial building application with a cafe 10 as shown in the floor layouts. In this exemplary embodiment the tenant of the space, i.e., cafe 10 owner, has the capability to remove an entire floor space of more than 1200 square feet and relocate the floor space to a more profitable location within the duration of a couple days.
[0060] In this exemplary embodiment, the space requirements dictate that the cafe 10 may be four cubicle units 14 wide (i.e., the four cubicle units 14 are arranged side-by-side) in order to meet the customers' demands and to provide a desired square footage. The cubicle unit 14 may be manufactured outside of the building for ease of assembly. Each cubicle unit 14 is fabricated with the intention of sliding the cubicle unit 14 into a preexisting building structure 39 and being interlocked with each of the other adjacent cubicle units 14, as required for functionality, in a short period of time.
[0061] For installation of this particular embodiment, the cubicle unit 14 and receiver assembly 12 are installed into a preexisting floor layout, such as the layout seen in FIGS. 4-5, with permanent core structures 200 such as a lobby, elevators, stairs, roof, and skeletal structure already present. Mechanical equipment may also be included in the permanent core structures 200. Utility connections may be installed in the permanent core structures 200, which allow for quick connection to the newly installed cubicle units 14. For example, electricity can be delivered to the installed cubicle units 14 via a plug, HVAC connected by a damper controlled takeoff 84, 86, plumbing connected via a valve controlled takeoff, and communication via network switches and patch panels. All utility deliveries may be set up in a spaced out fashion to allow for connection to several cubicle units 14 (e.g., a patch panel may be mounted every two or three unit widths to allow for connection of several cubicle units 14).
[0062] After the permanent core structures 200 are constructed, the receiver assembly 12 may be installed into the building structure 39. As described above, the receiver assembly 12 is installed by bolting the receiver assembly 12 onto the horizontal supports 38b via the mounting plates 66. It is understood that other methods may be used to secure the receiver assembly 12 to a building structure 39. The receiver assembly 12 is generally installed as permanent structural members in the building, though it can be removed if the building is being torn down for repurposing or replacement if the receiver assembly 12 is damaged.
[0063] After the receiver assembly 12 is installed, the desired cubicle units 14 may be installed based on the marketplace needs. In the exemplary embodiment, the four cubicle units 14 for the cafe 10 space may be installed by lifting the each of the four cubicle units 14 into position for installation, for example using forklifts, cranes, or jacks. The cubicle unit 14 is positioned at an end of the track system 72 at the exterior wall of the building structure 38. The building structure 39 generally provides an opening sized for horizontal insertion of the cubicle unit 14 into the building structure 39 (exterior facades may be removed for this purpose). The roller 60 of the track system 72 is then aligned with and placed within the track channel 34 of the cubicle unit 14 so that the cubicle unit 14 can be rolled along the track system 72. For example, the cubicle unit 14 may be pulled horizontally across the track system 72 of the receiver assembly 12 by an interior mounted winch or by pushing the cubicle unit 14 into place from the exterior until it is secured (via extended boom fork truck or other means). The cubicle unit 14 is generally inserted in a manner resembling a drawer's insertion into a piece of furniture. The direction of insertion of the cubicle unit 14 is generally shown as arrow 44 in FIG. 1.
[0064] Referring to FIGS. 2A and 2B, once the cubicle unit 14 is placed within the building structure 39, the cubicle unit 14 is jacked up using jack screws 54 for leveling and then secured to the receiver assembly 12 by means of a clamp, locking pin or mechanical fasteners 56 that are secured between the cubicle unit 14 and the receiver assembly 12. The screws or fasteners 54, 56 may extend into machine bolt sleeves 62 of the receiver frame 36. The cubicle unit 14 is designed to not be a permanent structural element of a building and thus is designed to meet the requirements of repetitive installation cycles without deteriorating the structural integrity of the cubicle unit 14.
[0065] The cubicle units 14 may be supported by the track system 72 when inserted, thus the track system 72 may be designed to carry the weight of the entire cubicle unit 14 for a short period of time. However, once the cubicle unit 14 is installed, the anchors 54, 56 may be used to carry the load of the cubicle unit 14 on the structure 39 for a longer period of time. The cubicle unit 14 and receiver assembly 12 may be designed to meet standard floor loads for standard occupancy as referenced by industry-accepted standards regardless of the actual load of the cubicle unit 14.
[0066] The desired number of cubicle units 14, such as the four cubicle units of the cafe 10, is inserted into the same side of the building structure 39 to define an adjacent interior space when combined with the other cubicle units 14. However, other cubicle units 14 defining a different tenant space may be inserted into an adjacent sidewall of the building structure 39 or a sidewall of the building structure 38. In this respect, the outer perimeter of the floor layout may include different tenant spaces while the center of the floor may include permanent core structures 200, as seen in FIGS. 4-5.
[0067] After cubicle units 14 are secured in place, the utility connections are made which may include electricity, HVAC, plumbing, and communication to the building. An exemplary layout for installation is shown with details of utilities for HVAC (FIG. 6), wastewater piping (FIG. 7), potable water piping (FIG. 8), and electrical/communication (FIG. 9) as reference. Many of these connection points are pre-determined by the type of cubicle unit 14 to allow for ease of installation and may require the service from the building to be installed within a given tolerance of the placement of the utility shown (i.e., the electrical service plug 114 may only have a four foot cable on it and may need to be installed where shown within a twelve inch tolerance, allowing for additional slack while inserting the cubicle unit 14 onto the receiver assembly 12).
[0068] Referring to FIG. 6, starting with HVAC, the layout is generally designed by the occupant/tenant of the cubicles 14. The ductwork and diffusers 74, 82, 92 are installed and connected to the supply air duct 84 from the building via a flexible duct at the connection point 76 and return air duct 86 from the building is connected at the return air connection point 78 while all other connection points within that space are capped off temporarily 88, 90. After all cubicles 14 are installed additional flexible ductwork 76 can be installed to join the duct between the cubicle unit 14 sections.
[0069] Referring to FIG. 7, the sewer piping and connections can be connected through a gasket connection 96 that when not in use is capped. The piping 94 is run throughout the space and connected to a point of use 102 with fittings and reducers 100 installed where required. To make connections, a flexible pipe 98 can be installed to connect each section of hard piping 94 at the joints not only allowing a means of connection in the field but allowable sway in the pipe during the securing process.
[0070] Referring to FIG. 8, for potable water the connection is made with a flexible connection to a cold water valve 104 and hot water valve 106. The piping is connected between the cubicle unit 14 sections by flexible pipe 108 and run to the points of use for hot 110 and cold 112 water for utilization in the space. The valves are important for this location as the system is under pressure, unlike the sewer connection.
[0071] Referring to FIG. 9, the electrical and communication connections is made by connecting a service plug 114 to a disconnect receptacle to power the cubicles 14 via flexible cable. From there the conduit is run to the main panel 116 and distributed through conduit 134 and junction boxes 128 throughout the space to receptacles 120 and lighting 124. Switches 122 are installed per occupant requirements within the space. Electrical pigtails 136 are used to connect cubicle units 14 together when installed. These can be designed by the occupant and used for any style, from pre-formed male-female plug adaptors to terminal strips on both sides with interconnecting cable between. Communications and other special systems such as fire alarm, security, etc. may be piped from a communication panel 118 which may go to point of use locations such as network jacks 130 and wireless access points 132. Connections between cubicle units 14 can be made through patch cables 126 that may connect the two runs together. In some instances there may be a benefit to use larger scale connectors such a 50 pin cable and connectors that are commonly used for telecommunication.
[0072] Referring to FIG. 10, after the utility connections are complete the interconnection pieces are put in place. Cubicle joints 22, 24 may provide a surface between the interior spaces of the cubicles 14 that cannot be installed in a manner that is seamless. An example of one area such as this is where internal structural columns 38a are present there may be a gap between interior space units which may be intended to be continuous floor area 42, ceiling 40, or sidewall. The cubicle joints 22, 24 may bridge the gap between the two cubicle unit 14 floors 42, walls and/or ceiling 40.
[0073] After all interconnecting pieces are in place, interior and exterior wall coverings, i.e., facades 16, 18, 26, 28, 30, 32, can be put into place. The wall facades 16, 18, 26, 28, 30, 32 may be placed over the walls of the cubicle unit 14 or may define the walls of the cubicle unit 14. Accessories can be mounted on both interior and exterior facades 16, 18, 26, 28, 30, 32 such as blinds or shades to mitigate solar heat gain, or signage for interior wall facades 28, 30 next to doors. After the main exterior facades 18, 26, 32 are in place, additional facade units 20 can be installed between the exterior facade 18, 26, 32 and the building to bridge the gap and allow for sway while the cubicle unit 14 is being installed.
[0074] At this point the space is complete and ready for occupancy. It is noted that the cubicles are installed with minimal disruption to adjacent floor spaces, either on the same floor or on a different floor. In this respect, other occupiers may resume business without disruption during installation of an adjacent space.
[0075] If a cubicle unit 14 needs to be removed, the procedure is reversed. First, facades are removed, then the utility connections are disconnected, finally the cubicle units 14 are removed from the building by removing the screws or fasteners 54, 56 and sliding the cubicle units 14 outward along the track system 72.
[0076] The cubicle units 14 and cubicle joints 22, 24 may be transported to the new site. Facades 16, 18, 26, 28, 30, 32 can be kept on the old site for reuse of the building to maintain proper aesthetics of an overall structure. Facades 16, 18, 26, 28, 30, 32 can be prepared prior to new cubicles 14 arriving onsite. Once the cubicle unit 14 arrives onsite, the exterior facades 18, 26, 32 are removed via crane or other lifting means, temporarily stored, and reinstalled while the new cubicle unit 14 is put in place. The utility connections are installed last to allow for the structure to be enclosed as quickly as possible. An occupied space can be uninstalled, shipped, reinstalled, and ready for occupancy in a fraction of the time, and using a fraction of the resources and expenses of traditional relocation efforts.
[0077] Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as "upper", "lower", "above", and "below" refer to directions in the drawings to which reference is made. Terms such as "front", "back", "rear", "bottom" and "side", describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms "first", "second" and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.
[0078] When introducing elements or features of the present disclosure and the exemplary embodiments, the articles "a", "an", "the" and "said" are intended to mean that there are one or more of such elements or features. The terms "comprising", "including" and "having" are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed. It is specifically intended that the present invention not be limited to the embodiments and illustrations contained herein and the claims should be understood to include modified forms of those embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims. All of the publications described herein, including patents and non-patent publications, are hereby incorporated herein by reference in their entireties.
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