Patent application number | Description | Published |
20080271308 | METHOD OF MANUFACTURING A PERPENDICULAR MAGNETIC WRITE HEAD HAVING A WRAP-AROUND TRAILING SHIELD AND A CONCAVE TRAILING EDGE MAIN POLE - A method for manufacturing a magnetic write head for perpendicular magnetic recording. The method allows the write head to be formed with a write pole having a concave trailing edge. The method further allows the amount of concavity of the trailing edge to be accurately and carefully controlled both within a wafer and between wafers. A write pole is formed using a mask that includes a hard mask, a RIEable layer and an endpoint detection layer. A layer of non-magnetic material (ALD layer) h deposited, and then, an ion milling process is used to remove a portion of the ALD layer disposed over the write pole and mask. A reactive ion etch process is performed to remove the RIEable layer leaving the ALD layer to form non-magnetic side walls with upper portions that extend above the write pole. Another ion milling is then performed, preferably at an angle relative to normal, such that shadowing from the upper portions of the non-magnetic side walls causes the ion milling to form the write pole with a concave trailing edge. | 11-06-2008 |
20080273268 | PERPENDICULAR MAGNETIC RECORDING WRITE HEAD WITH COPLANAR MAIN POLE AND RETURN POLES AND MAGNETIC RECORDING SYSTEM - A perpendicular magnetic recording write head has a main pole and return poles that are substantially coplanar. The write head includes a main pole, two return poles and a connecting stud that are all formed as a single layer in a single deposition and patterning step. The coplanar main and return poles lie in a plane parallel to the cross-track direction. The two return poles are thus spaced from the main pole in the cross-track direction. The main pole includes a write pole connected to it but lying in a plane spaced in the along-the-track direction from the plane of the main pole. The write head includes a helical coil wrapped around the main pole. The magnetic flux path is from the write pole to the disk recording layer in a data track aligned with the write pole, to the disk underlayer beneath the recording layer, through the underlayer to data tracks spaced cross-track from the data track aligned with the write pole, and back through the return poles. | 11-06-2008 |
20080313885 | SHIELD FABRICATION OF MAGNETIC WRITE HEADS - Methods are provided for fabricating a write head with a self aligned wrap around shield and a self aligned flared region of a write pole. A flare point and a track width of a write pole may be fabricated using multiple processes. The multiple processes utilize several masking structures to define the track width and the flare point of the write pole. A mask structure is formed to cover a first portion of the write pole. An edge of the mask structure adjacent to an exposed second portion of the write pole defines a flare point of the write pole. Various structures of the write head, including shield gap layers, a wrap around shield and a flared region (e.g., the yoke) of the write pole may be fabricated from the flare point defined by the mask structure. | 12-25-2008 |
20090103211 | PERPENDICULAR MAGNETIC RECORDING HEAD HAVING A SHORT THROAT HEIGHT WRAP AROUND TRAILING SHIELD - A magnetic write head for perpendicular magnetic data recording having a trailing shield with a two step throat height. The trailing shield is formed over a non-magnetic bump that forms a notch in the leading edge of the trailing shield. This notch defines a first, smaller throat height closest to the write pole and a larger throat height away from the write pole. The smaller throat height near the write pole prevents excess magnetic flux from leaking to the write pole, thereby ensuring efficient strong write field. The larger trailing shield throat height away from the write pole prevents magnetic saturation oft the trailing shield and also greatly facilitates manufacturing avoiding problems related to variations and deviations in manufacturing processes used to define the trailing shield. | 04-23-2009 |
20090116152 | MULTILAYER STITCHED YOKE FOR A HIGH DATA RATE PERPENDICULAR WRITE HEAD - A magnetic write head for perpendicular magnetic data recording having a write pole that is sandwiched between first and second magnetic shaping layers. The split shaping layers allow a laminated shaping layer structure allows a manufacturable laminated shaping layer to be constructed for improved data rate. One of the magnetic shaping layers can be formed as a laminated structure while that other can be a single layer of electroplated magnetic material. The shaping layers can be separated from the write pole by a thin layer of non-magnetic material to form a laminated interface between the write pole and the shaping layers. These features reduce magnetic domains and also reduce eddy currents which advantageously improves data rate. | 05-07-2009 |
20090117407 | SHORT FLARE DEFINITION BY ADDITIVE PROCESS FOR PERPENDICULAR HEAD - A method for manufacturing a magnetic write head for perpendicular magnetic recording. The method includes forming a write pole, and then depositing a refill layer. A mask structure can be formed over the writ pole and refill layer, the mask structure being configured to define a stitched pole. An ion milling or reactive ion milling can then be performed to remove portions of the refill layer that are not protected by the mask structure. Then a magnetic material can be deposited to form a stitched write pole that defines a secondary flare point. The stitched pole can also be self aligned with an electrical lapping guide in order to accurately locate the front edge of the secondary flare point relative to the air bearing surface of the write head. | 05-07-2009 |
20090141397 | PERPENDICULAR MAGNETIC WRITE HEAD WITH STEPPED WRITE POLE FOR REDUCED MCW DEPENDENCY ON SKEW ANGLE - A magnetic write head for perpendicular magnetic data recording having a notched write pole for reduced magnetic core width (MCW) dependence on skew. The write pole is configured with a notch that can extend to or slightly beyond the flare point of the write pole, and is formed on the leading portion of the write pole. The notch can have a notch depth, as measured from the ABS of 50-200 nm or about 120 nm. The notch can have a notch height, measured in the down track direction that is 40-90 nm or 20-90 percent of the write pole height. | 06-04-2009 |
20100078406 | METHOD FOR MANUFACTURING A PERPENDICULAR MAGNETIC WRITE HEAD WITH A WRAP AROUND SHIELD - A method for manufacturing a write pole for a perpendicular magnetic write head. The method employs a damascene process to construct the write pole with a very accurately controlled track width. The method includes depositing a layer of material that can be readily removed by reactive ion etching. This material can be referred to as a RIEable material. A mask is formed over the RIEable material and a reactive ion etching is performed to form a tapered trench in the RIEAble material. A CMP stop layer can the be deposited, and a write pole plated into the trench. A CMP can then be performed to define the trailing edge of the write pole. Another masking, etching and plating step can be performed to form a trailing, wrap-around magnetic shield. | 04-01-2010 |
20100166943 | TECHNIQUE FOR MEASURING PROCESS INDUCED MAGNETIC ANISOTROPY IN A MAGNETORESISTIVE SENSOR - A method for determining a magnetic anisotropy of a free layer of a magnetoresistive sensor. The method includes forming a functional magnetoresistive sensor and also a test sensor on a wafer. The test sensor has a sensor stack that is identical to that of the functional sensor, however the test head does not have a magnetic bias structure for biasing the free layer. A series of tests can be performed to construct a transfer curve for the test sensor. This can then be used to determine a magnetic anisotropy of the test head, which also corresponds to a magnetic anisotropy of the functional head. | 07-01-2010 |
20100214693 | PERPENDICULAR MAGNETIC RECORDING SYSTEM WITH MAGNETIC PRECESSION FOR FAST SWITCHING OF PERPENDICULAR WRITE POLE MAGNETIZATION - A perpendicular magnetic recording system has a write head with a main perpendicular write pole connected to a yoke with first and second electrical coils. The first coil is wrapped around the yoke on one side of the main pole, and the second coil is wrapped around the yoke on the other side of the main pole. The first end of each coil is connected to a respective terminal. The second ends of the two coils are connected together and connected to a common terminal. A lead-time circuit is connected between the common terminal and the first end of one of the coils. Immediately after the direction of write current is switched by the write driver, the lead-time circuit causes the current in one of the coils to lead the current in the other coil. The current displacement between the two coils creates a precession of the magnetic flux reversal, thereby reducing the switching time of the write head. | 08-26-2010 |
20110120878 | METHOD FOR MANUFACTURING A PERPENDICULAR MAGNETIC WRITE HEAD HAVING A TAPERED WRITE POLE AND NON-MAGNETIC BUMP STRUCTURE - A method for manufacturing a magnetic write head having a write pole and a trailing wrap around magnetic shield, and having a non-magnetic step layer and a non-magnetic bump to provide additional spacing between the write pole and the trailing wrap around shield at a location removed from the air bearing surface. A magnetic write pole material is deposited on a substrate and a non-magnetic step layer is deposited over the write pole. A reactive ion milling can he used to pattern the non-magnetic step layer to have a front edge that is located a desired distance from an air hearing surface. A patterning and ion milling process is then performed to define a write pole, and then a layer of alumina is deposited and ion milled to from a tapered, non-magnetic bump at the front the non-magnetic step layer. | 05-26-2011 |
20110134567 | PERPENDICULAR MAGNETIC WRITE HEAD WITH WRAP-AROUND SHIELD, SLANTED POLE AND SLANTED POLE BUMP FABRICATED BY DAMASCENE PROCESS - A magnetic write head having a write pole with a tapered trailing edge. The write head has a non-magnetic step layer and a non-magnetic bump formed on the front edge of the magnetic step layer. A non-magnetic trailing gap layer is formed over the tapered trailing edge of the write pole and over the non-magnetic bump and over the non-magnetic step layer. A magnetic trailing shield is formed over at least a portion of the non-magnetic gap layer. | 06-09-2011 |
20110134568 | PMR WRITER AND METHOD OF FABRICATION - Methods for fabrication of tapered magnetic poles with a non-magnetic front bump layer. A magnetic pole may have a tapered surface at or near an air bearing surface (ABS), wherein a thickness of the write pole increases in a direction away from the ABS. A non-magnetic front bump layer may be formed on the tapered surface of the magnetic pole and away from the ABS. The front bump layer may increase the separation distance between a shield layer and the magnetic pole near the tapered surface, thereby improving the performance of the write head. | 06-09-2011 |
20120063034 | CURRENT-PERPENDICULAR-TO-THE-PLANE (CPP) MAGNETORESISTIVE (MR) SENSOR WITH IMPROVED INSULATING STRUCTURE - A current-perpendicular-to-the-plane (CPP) magnetoresistive (MR) sensor, like a CPP MR disk drive read head, has an improved insulating structure surrounding the stack of layers making up the sensor. The sensor has a first silicon nitride layer with a thickness between about 1 and 5 nm on the side edges of the sensor and on regions of the bottom shield layer adjacent the sensor below the sensor's ferromagnetic biasing layer. The sensor has a second silicon nitride layer with a thickness between about 2 and 5 nm on the back edge of the sensor and on the region of the bottom shield layer adjacent the sensor back edge, and a substantially thicker metal oxide layer on the second silicon nitride layer. The insulating structure prevents edge damage at the perimeter of the sensor and thus allows for the fabrication of CPP MR read heads with substantially smaller dimensions. | 03-15-2012 |
20120106002 | MAGNETIC WRITE HEADS WITH BI-LAYER WRAP AROUND SHIELDS HAVING DISSIMILAR SHIELD LAYER WIDTHS - Magnetic write heads and corresponding fabrication methods for bi-layer wrap around shields resulting in dissimilar shield layer widths are disclosed. A gap structure is formed around a main write pole for a magnetic write head. A wrap around shield for the main write pole is fabricated to include a first magnetic layer proximate to the main write pole and a second magnetic layer on the first magnetic layer. A width of the first magnetic layer is less than the width of the second magnetic layer, and back edges of the first and second magnetic layers are coplanar. Further, a throat height of the wrap around shield is maintained between the first and the second magnetic layers because their back edges are coplanar. | 05-03-2012 |
20120107645 | METHOD FOR MANUFACTURING A SHORT FLARE DEFINITION BY ADDITIVE PROCESS FOR PERPENDICULAR HEAD - A method for manufacturing a magnetic write head for perpendicular magnetic recording. The method includes forming a write pole, and then depositing a refill layer. A mask structure can be formed over the writ pole and refill layer, the mask structure being configured to define a stitched pole. An ion milling or reactive ion milling can then be performed to remove portions of the refill layer that are not protected by the mask structure. Then a magnetic material can be deposited to form a stitched write pole that defines a secondary flare point. The stitched pole can also be self aligned with an electrical lapping guide in order to accurately locate the front edge of the secondary flare point relative to the air bearing surface of the write head. | 05-03-2012 |
20120154954 | PERPENDICULAR MAGNETIC WRITE HEAD HAVING A LAMINATED TRAILING RETURN POLE - A perpendicular magnetic write head having a laminated trailing return pole structure that reduces magnetic eddy currents in the return pole for improved write head efficiency. The trailing magnetic return pole includes multiple magnetic layers. Each magnetic layer is separated from an adjacent magnetic layer of the return pole by a non-magnetic layer. The non-magnetic layer terminates at a region that is removed from the air bearing surface in order to allow contact between the magnetic layers at the ABS, thereby preventing stray magnetic fields from emitting from the magnetic layers of the write pole. | 06-21-2012 |
20140175576 | SHAPE ENHANCED PIN READ HEAD MAGNETIC TRANSDUCER WITH STRIPE HEIGHT DEFINED FIRST AND METHOD OF MAKING SAME - The present invention generally relates to a magnetic sensor in a read head having a hard or soft bias layer that is uniform in thickness within the sensor stack. The method of making such sensor is also disclosed. The free layer stripe height is first defined, followed by defining the track width, and lastly the pinned layer stripe height is defined. The pinned layer and the hard or soft bias layer are defined in the same process step. This approach eliminates a partial hard or soft bias layer and reduces potential instability issues. | 06-26-2014 |
20150029611 | STITCHED POLE HAVING A TAPERED TIP - In one general embodiment, a magnetic head includes a stitch pole; and a main pole formed adjacent the stitch pole, wherein an end region of the stitch pole closest to an air bearing surface of the head tapers towards the main pole. In another general embodiment, a magnetic head includes a stitch pole being a laminate of at least two magnetic layers separated b a nonmagnetic layer; and a main pole formed adjacent the stitch pole. An end region of the stitch pole closest to an bearing surface of the bead tapers towards the main pole. An average angle of the taper of the end region of the stitch pole is between about 20 and about 45 degrees. Such head may be implemented in a data storage system. | 01-29-2015 |