Patent application number | Description | Published |
20090298964 | Polyolefin-Based Crosslinked Articles - Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films. | 12-03-2009 |
20110077317 | Polyolefin-Based Crosslinked Articles - Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films. | 03-31-2011 |
20110081529 | Multi-Layered Meltblown Composite and Methods for Making Same - Multilayer meltblown composites, articles made therefrom, and methods for making same. One method can include meltblowing a first material to form a first meltblown layer; meltblowing a second material to form a second meltblown layer; and meltblowing a third material to form a third meltblown layer, wherein each material is the same or different, each material includes at least one resin having a MFR of about 2,000 dg/min or less, as measured by ASTM D1238, 2.16 kg, 230° C., and at least one of the first, second, and third materials comprises an elastomer having a recovery of at least 70% after 100% deformation, as determined by ASTM D412. | 04-07-2011 |
20110123775 | Fabric with Discrete Elastic and Plastic Regions and Method for Making Same - An in situ compositionally modulated meltspun fabric and method for making the same. The meltspun fabric has at least one layer comprising a plurality of discrete regions of fiber. At least two discrete regions of fiber are inelastic or extensible and at least one discrete region of fiber is elastic or extensible. The layer is compositionally modulated in the cross direction. | 05-26-2011 |
20120123374 | Meltblown Nonwoven Compositions and Methods for Making Them - Meltblown nonwoven compositions and processes for forming them are described herein. In one or more embodiments, the invention is directed to meltblown nonwoven fabrics having at least one elastic layer, wherein the elastic layer comprises a propylene-based polymer having an MFR greater than about 25 g/10 min. Additionally, the propylene-based polymer comprises from about 5 to about 25 wt % of one or more C | 05-17-2012 |
20120202915 | Crosslinked Polyolefin Polymer Blends - Crosslinked polyolefin blends, methods for their production, and articles made of the same are provided. In at least one specific embodiment, the polyolefin blends comprise a first polymer formed in a first reactor and a second polymer formed in a second reactor. The first and second polymers, as well as the resulting blend, may comprise units derived from propylene, ethylene, and a diene. The blended composition can then be compounded with one or more coagents, antioxidants, and/or other additives and crosslinked, preferably by exposure to energetic photons. The crosslinked polymers are particularly useful for making fibers, films, and nonwovens. | 08-09-2012 |
20130253120 | Functionalized Polymers and Oligomers - A functionalized polyolefin having one or more pyridazine moieties is disclosed herein. A method to produce the functionalized polyolefin is also disclosed. A composition including the functionalized polyolefin is also disclosed. | 09-26-2013 |
20140323003 | Bicomponent Fibers and Methods for Making Them - The present invention relates to bicomponent polymer fibers, and to processes for forming those fibers. Bicomponent polymer fibers are described, having a core comprising a core polymer and a sheath comprising a sheath polymer, wherein the sheath polymer is a polyolefin having an Mw less than about 65,000 g/mol. The core polymer has an Mw at least about 20,000 g/mol greater than the Mw of the sheath polymer. Processes for forming bicomponent fibers are also described, comprising (i) forming a molten blend of a core polymer and a sheath polymer; (ii) extruding the molten polymer blend using an extrusion die having a length to diameter ratio greater than or equal to about 10 and under shear conditions sufficient to drive the sheath polymer to the die wall; and (iii) forming meltblown fibers having a core comprising the core polymer and a sheath comprising the sheath polymer. | 10-30-2014 |
Patent application number | Description | Published |
20100081352 | Polyolefin-Based Elastic Meltblown Fabrics - Disclosed herein is a process for forming a multilayer construction, and the multilayer constructions including at least one layer of an elastic meltblown fabric, the process comprising extruding one or more polyolefin polymer (e.g., a propylene-α-olefin copolymer) having a MFR from less than 90 dg/min through at least one die having a plurality of nozzles to form a plurality of continuous fibers, at least one die operating at a melt pressure from greater than 500 psi (3.45 MPa) to form at least one elastic meltblown fabric, and adhering the at least one elastic meltblown fabric to at least one extensible fabric. | 04-01-2010 |
20100222755 | Multi-Layer Nonwoven In Situ Laminates and Method of Producing the Same - Described herein is a meltspun laminate comprising two or more layers of meltspun fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to define an interfacial region of mixed fibers between the layers. Also described herein is a method of making a meltspun in situ laminate comprising simultaneously meltspinning two or more polymer melts adjacent to one another to form adjacent fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to form an interfacial region of mixed fibers between the layers. Also described herein is a meltspinning apparatus comprising one or more dies, each die comprising two or more meltspinning zones, wherein each zone comprises a plurality of nozzles that are fluidly connected to the corresponding zone, and wherein each zone is fluidly connected to a melt extruder. | 09-02-2010 |
20100222761 | Biaxially Elastic Nonwoven Laminates Having Inelastic Zones - Disclosed is a method of imparting constraint in a biaxially elastic nonwoven laminate, and the constrained laminate itself, the method comprising providing a biaxially elastic nonwoven laminate comprising at least one meltspun elastic fabric and at least one extensible fabric or film; and fusing at least, or preferably, only a portion(s) of the at least one meltspun elastic fabric to at least one of the extensible fabrics to create at least one inelastic zone. Desirably, the at least one meltspun elastic fabric and at least one extensible fabric or film is biaxially elastic, and referred to as being “nonwoven” due to the at least one layer of meltspun elastomer. The meltspun elastic fabric may comprise a polyolefin-based elastomer or blend of an elastomer with a thermoplastic. | 09-02-2010 |
20100266818 | Multilayer Composites And Apparatuses And Methods For Their Making - Provided are multi-beam meltblowing apparatuses having a ridged collecting surface, methods for making multilayer meltblown composites using such apparatuses, and multilayer meltblown composites made therefrom. Also provided are a multilayer composite comprising an elastic layer and at least one ridged layer and a method for making the multilayer composite. | 10-21-2010 |
20100266824 | Elastic Meltblown Laminate Constructions and Methods for Making Same - Multilayer meltblown composites, articles made therefrom, and methods for making same. The meltblown composite can include a first meltblown layer comprising one or more resins having an Ultimate Elongation (UE) of from about 50% to about 250%, as measured according to ASTM D412; and a second meltblown layer comprising a propylene-α-olefin copolymer having an ethylene content of about 5 wt % to about 20 wt %; a MFR (ASTM-1238D, 2.16 kg, 230° C.) of about 10 g/10 min to about 30 g/10 min; and a heat of fusion of 75 J/g or less. | 10-21-2010 |
20100267914 | Method for Producing Temperature Resistant NonWovens - Temperature resistant multilayer composites, methods for making same, and articles made therefrom. The method can include extruding one or more polyolefin polymers having a MFR from less than 90 dg/min through at least one die having a plurality of nozzles to form a plurality of continuous fibers, at least one die operating at a melt pressure from greater than 500 psi (3447 kPa) to form at least one elastic meltblown layer; adhering the at least one elastic meltblown layer to at least one extensible layer to form a multilayer composite; and at least partially crosslinking the elastic meltblown layer or the extensible layer or both. | 10-21-2010 |
20120225601 | Polyolefin-Based Elastic Meltblown Fabrics - Disclosed herein is a process for forming a multilayer construction, and the multilayer constructions including at least one layer of an elastic meltblown fabric, the process comprising extruding one or more polyolefin polymer (e.g., a propylene-α-olefin copolymer) having a MFR from less than 90 dg/min through at least one die having a plurality of nozzles to form a plurality of continuous fibers, at least one die operating at a melt pressure from greater than 500 psi (3.45 MPa) to form at least one elastic meltblown fabric, and adhering the at least one elastic meltblown fabric to at least one extensible fabric. | 09-06-2012 |
20140255672 | Multi-Layer Nonwoven In Situ Laminates and Method of Producing The Same - Described herein is a meltspun laminate comprising two or more layers of meltspun fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to define an interfacial region of mixed fibers between the layers. Also described herein is a method of making a meltspun in situ laminate comprising simultaneously meltspinning two or more polymer melts adjacent to one another to form adjacent fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to form an interfacial region of mixed fibers between the layers. Also described herein is a meltspinning apparatus comprising one or more dies, each die comprising two or more meltspinning zones, wherein each zone comprises a plurality of nozzles that are fluidly connected to the corresponding zone, and wherein each zone is fluidly connected to a melt extruder. | 09-11-2014 |