Patent application number | Description | Published |
20090038428 | Metal Member With Through Hole And Manufacturing Method Therefor - A structure and method are provided for forming a through hole at one portion of a side wall of an expanded portion made by plastically deforming one part of a metal tube radially outward, in a portion where the plate thickness gradually changes. A slide tool is withdrawn from inside a punch hole while applying hydraulic pressure to the inside of the side wall. Regarding a tip end face of the slide tool, a portion facing the portion of the side wall where the plate thickness is relatively thick is recessed. At the instant of commencing withdrawal of the slide tool, the degree of progress in the shearing for the portions of the side wall matching with the two side edges of the punch hole is made different. Then, the timing for moving from shearing to rupture is made to coincide, so that of the side wall, the portions matching with the punch hole, are made reliably into a blank, and are extracted from the side wall. | 02-12-2009 |
20100084892 | STRENGTH MEMBER FOR AN AUTOMOBILE BODY, FRONT SIDE MEMBER, AND SIDE STRUCTURE FOR AN AUTOMOBILE BODY - A strength member for an automobile body such as a side member or a pillar which has a bent portion which is bent two-dimensionally or three-dimensionally and which has an ultrahigh strength with a tensile strength exceeding 1100 MPa is provided. The strength member for an automobile body has a tubular body which has a closed cross section which does not have an outwardly-extending flange and which has a bent portion which is bent two-dimensionally or three-dimensionally, a portion to be cut or punched, and a portion to be welded. The tubular body has an ultrahigh strength heat-treated portion which has been heat treated to have a tensile strength exceeding 1100 MPa, a high strength heat-treated portion which is the remainder other than the ultrahigh strength heat-treated portion and which has been heat treated to have a tensile strength of at least 600 MPa and at most 1100 MPa, and/or a low strength heat-treated portion which is the portion to be cut or punched or the portion to be welded and which has been heat treated to have a tensile strength of less than 600 MPa. | 04-08-2010 |
20100088882 | METHOD OF MANUFACTURING A BENT PRODUCT AND AN APPARATUS AND A CONTINUOUS LINE FOR MANUFACTURING THE SAME - A method and apparatus for three-dimensionally bending a metal material are provided. A product intermittently having a bent portion which curves three-dimensionally and a quenched portion is manufactured by a bending method which performs bending downstream of a support means while feeding a metal material which is supported by the support means from an upstream side towards a downstream side. A portion of the metal material is heated by a heating means for the metal material downstream of the support means, a bending moment is imparted to the portion of the metal material which was heated by the heating means to carry out bending by three-dimensionally changing the position of a movable roller die which is disposed downstream of the heating means and has a plurality of rolls which feed the metal material which was heated by the heating means in the axial direction, and the metal material is quenched by spraying a cooling medium at the portion of the metal material which was heated by the heating means by a cooling means disposed between the heating means and the movable roller die. Errors in a product due to bending are suppressed by supporting a portion of the metal material which has exited from the movable roller die. | 04-15-2010 |
20100218577 | THREE-DIMENSIONALLY BENDING MACHINE, BENDING-EQUIPMENT LINE, AND BENT PRODUCT - A three-dimensionally bending machine comprises a supporting unit to support a workpiece and a feeding unit to feed the workpiece from an upstream side of the workpiece. A heating and cooling unit, provided around the outer circumference of a portion of the workpiece downstream of said supporting unit heats the portion of workpiece in a temperature range for plastic deformation and quenches and rapidly cools the deformed workpiece. A three-dimensionally movable unit, provided downstream of said heating and cooling unit, supports the metal material and controls the supporting position and/or the moving speed of the metal material to apply the bending moment in association with a feed amount, a heating amount, and a cooling amount of the workpiece. Even when a high-strength workpiece is bent, a workpiece having excellent shape fixability and uniform hardness distribution can be made, especially for application to sophisticated automobile parts. | 09-02-2010 |
20100218580 | METHOD FOR THREE-DIMENSIONALLY BENDING WORKPIECE AND BENT PRODUCT - A method for three-dimensionally bending a workpiece comprises feeding the workpiece by a feeding unit provided at an upstream side of the workpiece, supporting the workpiece by a supporting unit at a downstream side of the feeding unit, processing the workpiece by clamping the workpiece with a three-dimensionally movable unit that is provided downstream of the supporting unit, heating a local part of the workpiece in a temperature range which allows quenching to be performed, applying a bending moment to the heated local part of the workpiece by the three-dimensionally movable unit in association with the supporting position and/or the moving speed of the workpiece after the heating step, and rapidly quenching the heated portion. Even when a high-strength workpiece is bent, it is possible to effectively obtain a product having excellent shape fixability and uniform hardness distribution at low costs for wide application for bending sophisticated automobile parts. | 09-02-2010 |
20120003496 | HOLLOW MEMBER AND AN APPARATUS AND METHOD FOR ITS MANUFACTURE - A lightweight hollow member having a high strength such as at least 780 MPa, a complicated shape which can be applied to automotive parts, a high stiffness, and excellent impact properties, and a manufacturing apparatus and method which can form the hollow member by simple steps and which use relatively small and inexpensive forming equipment are provided. The manufacturing apparatus | 01-05-2012 |
20120009435 | BENT METAL MEMBER AND A METHOD FOR ITS MANUFACTURE - A bent metal member which is obtained by bending accompanied by heat treatment of a zinc-based coated metal material and which is suitable for use in components of automobiles due to having a high strength and excellent post-painting corrosion resistance is manufactured. The outer surface of a tubular metal material having on its surface a Zn—Fe alloy coating layer with a coating weight of 30-90 g/m | 01-12-2012 |
20120013148 | HOLLOW MEMBER - A lightweight hollow member having excellent stiffness and impact properties and which is suitable for automotive parts due to having a high strength such as at least 780 MPa and a complicated shape is provided. A hollow member | 01-19-2012 |
20120079866 | BENDING APPARATUS - A bending apparatus for manufacturing a bent member from a steel pipe with high dimensional accuracy and high productivity can be installed in a small space with good maintainability. The apparatus has a feed mechanism for feeding a steel pipe in its lengthwise direction, a first support mechanism for supporting the steel pipe while feeding it, a heating mechanism for heating a part or all of the steel pipe being fed, a cooling mechanism for cooling the portion of the heated steel pipe being fed, a second support mechanism for imparting a bending moment to the heated portion of the steel pipe to bend the steel pipe into a desired shape by moving two-dimensionally or three-dimensionally while supporting the fed steel pipe in at least one location, and a deformation preventing mechanism for preventing deformation of the steel pipe. The feed mechanism is a vertically articulated robot having seven axes. | 04-05-2012 |
20120085138 | BENDING APPARATUS - A bending apparatus which manufactures a bent metal member with high productivity and excellent dimensional has a first support mechanism, which supports a steel tube while feeding it, a heating mechanism, which heats all or a portion of the steel tube, a cooling mechanism, which forms a high temperature portion in part of the steel tube by cooling a portion of the heater steel tube, a second support mechanism, which imparts a bending moment to the high temperature portion and bends the steel tube to a desired shape by moving two-dimensionally or three-dimensionally while supporting at least a portion of the steel tube, and a deformation preventing mechanism, which prevents deformation of the steel tube. At least one of the second support mechanism and the deformation preventing mechanism has a chuck which has a tubular member with a circular, polygonal, or special transverse cross section for gripping the steel tube. | 04-12-2012 |
20120167651 | METHOD AND APPARATUS FOR MANUFACTURING A BENT MEMBER - A bending apparatus has (a) a first manipulator which feeds a hollow metal blank of closed cross section in its lengthwise direction, (b) a second manipulator which supports a first support means disposed at a first position and a metal blank while feeding it, a heating means disposed at a second position downstream of the first position in the blank feed direction for heating all or part of the circumference of the blank, and a cooling means disposed at a third position downstream of the second position for cooling a portion of the heated blank, and (c) a third manipulator which constitutes a second support means disposed at a fourth position downstream of the third position in the feed direction of the blank and which moves two-dimensionally or three-dimensionally while supporting at least one location of the metal blank to bend the metal blank into a desired shape. | 07-05-2012 |
20120175029 | METHOD AND APPARATUS FOR MANUFACTURING A BENT PRODUCT - A manufacturing method for a bent product which can guarantee a high working accuracy and which can provide a large bending angle without damage to the surface condition of a metal material even when a widely varying bent shape is desired or when it is necessary to perform bending of a high strength metal material. | 07-12-2012 |
20120325806 | INDUCTION HEATING COIL, AND AN APPARATUS AND METHOD FOR MANUFACTURING A WORKED MEMBER - An induction heating coil for stably heating a steel tube which is being fed in its axial direction without rotating, the heating being uniform in the circumferential direction and in a narrow range in the axial direction has at least two 1-turn coils in the form of a first turn coil body and a second turn coil body. The inner peripheral length Ln (the non-effective coil length) where the effective number of coil turns is less than the total number of coil turns when the coil is projected in the axial direction and the inner peripheral length L0 of the projected coil bodies (the inner coil length) satisfy Ln/L0<0.05. First and second coil bodies have insulating portions on their connecting portions, and the insulating portions are present in locations separated by a central angle of 5-45° measured from the center of the coil bodies. | 12-27-2012 |
20130000375 | METHOD AND APPARATUS FOR MANUFACTURING A BENT MEMBER - A bent member having excellent dimensional accuracy is manufactured by stably forming a high temperature portion uniformly in the circumferential direction of a steel tube and in a narrow region in the axial direction of the steel. The bent member is manufactured by supporting a steel tube at a first position while feeding it, performing induction heating of the steel tube at a second position with an induction heating coil, cooling the steel tube at a third position to form a high temperature portion which moves in the axial direction of the steel tube, and three-dimensionally varying the position of a gripping mechanism for the steel tube in a region to apply a bending moment to the high temperature portion. | 01-03-2013 |
20130059167 | BENT MEMBER AND AN APPARATUS AND METHOD FOR ITS MANUFACTURE - A bent member having a bent portion with an extremely small bend radius is manufactured by supporting a rectangular tube by a first support means disposed at a first position A while performing relative feeding of the rectangular tube in its lengthwise direction, locally heating the rectangular tube by a heating means disposed at a second position B, cooling the rectangular tube by a cooling means disposed at a third position C, and at the time of working, applying a shear force to the heated portion of the rectangular tube with a shear force applying means | 03-07-2013 |
20130239639 | POSITIONING APPARATUS, WORKING SYSTEM, AND HOT WORKING APPARATUS - A positioning apparatus and a working system which can position a workpiece with better accuracy at a lower cost and in a reduced space even when the workpiece is heavy are provided. The positioning apparatus has 3 robot arms ( | 09-19-2013 |
20130280548 | BENT METAL MEMBER AND A METHOD FOR ITS MANUFACTURE - A bent metal member has a body formed from a tubular metal material and has a shape which is bent two-dimensionally or three-dimensionally. The surface of the body has a Zn-based coating which contains an η phase and which satisfies the following condition: coating weight: at most 90 g/m | 10-24-2013 |
Patent application number | Description | Published |
20080271821 | R-T-B BASED SINTERED MAGNET - An R-T-B based sintered magnet according to the present invention has a composition comprising: 12 at % to 17 at % of a rare-earth element R; 5.0 at % to 8.0 at % of boron B; 0.1 at % to 1.0 at % of Al; 0.02 at % to less than 0.2 at % of Mn; and a transition metal T as the balance. The rare-earth element R is at least one element selected from the rare-earth elements, including Y (yttrium), and includes at least one of Nd and Pr. The transition element T includes Fe as its main element. | 11-06-2008 |
20080274009 | R-T-B BASED SINTERED MAGNET - An R-T-B based sintered magnet according to the present invention comprises: 12 at % to 17 at % of a rare-earth element R; 5.0 at % to 8.0 at % of boron B; 0.02 at % to 0.2 at % of Mn; and a transition metal T as the balance. The rare-earth element R is at least one element selected from the rare-earth elements, including Y (yttrium), and includes 0.2 at % to 8 at % of Pr. And the transition element T includes Fe as its main element. | 11-06-2008 |
20100003160 | R-T-B BASED SINTERED MAGNET - An R-T-B based sintered magnet according to the present invention has a composition comprising: 12 at % to 15 at % of a rare-earth element R; 5.0 at % to 8.0 at % of boron B; 0.1 at % to at % of Al; 0.02 at % to less than 0.2 at % of Mn; and a transition metal T as the balance. The rare-earth element R is at least one element selected from the rare-earth elements, including Y (yttrium), and includes at least one of Nd and Pr. The transition element T includes Fe as its main element. | 01-07-2010 |
20100008814 | R-T-B BASED SINTERED MAGNET - An R-T-B based sintered magnet according to the present invention comprises: 12 at % to 15 at % of a rare-earth element R; at % to 8.0 at % of boron B; 0.02 at % to 0.2 at % of Mn; and a transition metal T as the balance. The rare-earth element R is at least one element selected from the rare-earth elements, including Y (yttrium), and includes 0.2 at % to 8 at % of Pr. And the transition element T includes Fe as its main element. | 01-14-2010 |
20110095855 | R-T-Cu-Mn-B TYPE SINTERED MAGNET - An R-T-Cu—Mn—B based sintered magnet includes: 12.0 at % to 15.0 at % of R, which is at least one of the rare-earth elements that include Y and of which at least 50 at % is Pr and/or Nd; 5.5 at % to 6.5 at % of B; 0.08 at % to 0.35 at % of Cu; 0.04 at % to less than 0.2 at % of Mn; at most 2 at % (including 0 at %) of M, which is one, two, or more elements that are selected from the group consisting of Al, Ti, V, Cr, Ni, Zn, Ga, Zr, Nb, Mo, Ag, In, Sn, Hf, Ta, W, Au, Pb and Bi; and T as the balance, which is either Fe alone or Fe and Co and of which at most 20 at % is Co if T includes both Fe and Co. | 04-28-2011 |