Patent application number | Description | Published |
20090098991 | METHODS AND MACHINES FOR FORMING A POLYGONAL CONTAINER - A machine for erecting a polygonal container from a knocked-down flat (KDF) container formed from a blank of sheet material is provided. The container includes four main side panels, at least one corner panel extending between two of the main side panels, and at least one bottom flap extending from one of the main side panels. The machine includes a body, a first erecting mechanism coupled to the body, and a second erecting mechanism coupled to the body. The first erecting mechanism receives the KDF container and erects the KDF container into a partially erected container having a substantially rectangular configuration, and the second erecting mechanism receives the partially erected container and erects the partially erected container from the substantially rectangular configuration into the polygonal container by applying a force to an exterior surface of the partially erected container to erect the polygonal container that has more than four sides. | 04-16-2009 |
20110105290 | METHODS AND A MACHINE FOR FORMING A CONTAINER FROM A BLANK - A machine a mandrel assembly includes a mandrel having an external shape complimentary to an internal shape of at least a portion of a container, a first lift mechanism operatively coupled to a first servomechanism to wrap a first portion of a blank about the mandrel, a second lift mechanism operatively coupled to a second servomechanism to wrap a second portion of the blank about the mandrel, and a folding arm coupled to the first lift mechanism and operatively coupled to a third servomechanism. A control system is in communication with the first servomechanism, the second servomechanism, and the third servomechanism and is configured to transmit a signal to each of the servomechanisms to independently control movement of the first lift mechanism, the second lift mechanism, and the folding arm to wrap at least the first and second portions of the blank about the mandrel to form the container. | 05-05-2011 |
20110281705 | MACHINE AND METHOD FOR FORMING REINFORCED POLYGONAL CONTAINERS FROM BLANKS - A machine for forming a container from a blank of sheet material is provided. The blank includes a reinforcing panel assembly for forming a reinforcing corner assembly. The machine includes a hopper station for storing the blank in a substantially flat configuration and a forming station for forming the blank into the container. The forming station includes an initial forming station that rotates a first portion of the reinforcing panel assembly with respect to a second portion of the reinforcing panel assembly, and a secondary forming station having male and female forming members with shapes corresponding to an interior shape and an exterior shape of the reinforcing corner assembly, respectively. The male and the female forming members are configured to form the reinforcing corner assembly by compressing together the first and second portions of the reinforcing panel assembly. | 11-17-2011 |
20120100976 | METHODS AND A MACHINE FOR FORMING MULTIPLE TYPES OF CONTAINERS - A blank delivery system for use in a machine for forming a container from a blank sheet of material is described herein. The blank delivery system includes a blank loading assembly that includes a plurality of blank hoppers. Each blank hopper is configured to hold a plurality of blanks for forming a different type of container. A blank transfer assembly is coupled to each blank hopper of the plurality of blank hoppers. The blank transfer assembly is configured to convey the blanks from each blank hopper to a container forming system of the machine. | 04-26-2012 |
20140113787 | CONTAINER FORMING APPARATUS AND METHOD - An apparatus for forming a container from a blank is provided. The apparatus includes a blank feeder assembly, and a compression assembly including a mandrel assembly, an upper folding arm assembly including a plurality of folding arms moveable between a first position and a second position, a compression plate, and a rollover arm assembly. | 04-24-2014 |
20140141951 | MACHINE AND METHOD FOR FORMING REINFORCED POLYGONAL CONTAINERS FROM BLANKS - A machine for forming a container from a blank of sheet material is provided. The blank includes a reinforcing panel assembly for forming a reinforcing corner assembly. The machine includes a hopper station for storing the blank in a substantially flat configuration and a forming station for forming the blank into the container. The forming station includes an initial forming station that rotates a first portion of the reinforcing panel assembly with respect to a second portion of the reinforcing panel assembly, and a secondary forming station having male and female forming members with shapes corresponding to an interior shape and an exterior shape of the reinforcing corner assembly, respectively. The male and the female forming members are configured to form the reinforcing corner assembly by compressing together the first and second portions of the reinforcing panel assembly. | 05-22-2014 |
20140141952 | METHODS AND APPARATUS FOR FORMING A REINFORCED TRAY - An apparatus for forming a container is provided. The apparatus includes a hopper station including a hopper assembly configured to store a plurality of blanks and retrieve a single blank from the plurality of blanks, and a blank feeder assembly including a plurality of tab bullets each configured to fold a respective stacking tab of the blank. The apparatus further includes a laminating station downstream from the hopper station and configured to laminate at least a portion of the container, and a compression station downstream from the laminating station, the compression station configured to form at least one corner wall of the container. | 05-22-2014 |
20140249008 | MACHINE AND METHOD FOR FORMING REINFORCED POLYGONAL CONTAINERS - A machine for forming a container from a blank of sheet material includes a forming station and a compression station. The forming station is configured to form a reinforcing corner assembly from first and second reinforcing panels extending from an end panel of the blank. The compression station is configured to rotate side panels and end panels of the blank to be substantially perpendicular to a bottom panel of the blank. The compression station includes a plurality of plows at least partially defining a plunger opening, and a plunger vertically movable through the plunger opening. The plurality of plows are configured to rotate the side panels and the end panels towards the interior surface of the bottom panel. | 09-04-2014 |
20140274634 | METHODS AND APPARATUS FOR FORMING A REINFORCED CONTAINER - An apparatus for forming a container comprises a hopper assembly configured to store a plurality of blanks. Each blank includes a bottom panel, a pair of opposing end panels, at least one stacking tab, at least one inner side panel, and at least one outer side panel. A transport mechanism is positioned below the hopper assembly and is configured to transport a blank of the plurality of blanks from a first position to a second position. A pair of opposing folding plows is positioned below the hopper assembly. The folding plows are configured to rotate the inner side panels and the stacking tabs of the blank as the blank is transported from the first position to the second position. At least one stacking tab bullet is coupled to each folding plow. Each stacking tab bullet is configured to move a respective stacking tab relative to a corresponding inner side panel. | 09-18-2014 |
20150051058 | MACHINE AND METHOD FOR FORMING REINFORCED POLYGONAL CONTAINERS FROM BLANKS - A machine for forming a container from a blank of sheet material is provided. The blank includes a reinforcing panel assembly for forming a reinforcing corner assembly. The machine includes a hopper station for storing the blank in a substantially flat configuration and a forming station for forming the blank into the container. The forming station includes an initial forming station that rotates a first portion of the reinforcing panel assembly with respect to a second portion of the reinforcing panel assembly, and a secondary forming station having male and female forming members with shapes corresponding to an interior shape and an exterior shape of the reinforcing corner assembly, respectively. The male and the female forming members are configured to form the reinforcing corner assembly by compressing together the first and second portions of the reinforcing panel assembly. | 02-19-2015 |