Patent application number | Description | Published |
20100246879 | Deformable Ear Tip for Earphone and Method Therefor - A removable component for use with an earphone is disclosed. As an example, the removable component can be an ear tip. According to one aspect, an improved ear tip can be provided for use with a headphone. The ear tip is suitable for in-ear operation and can have a cosmetic deformable outer member. The deformable outer member can enable the ear tip to readily conform to a user's ear. The ear tip can also include an inner member to structurally support the outer member and to facilitate attachment to a headphone. Methods for forming such ear tips are also disclosed. | 09-30-2010 |
20110174515 | SPACER FOR USE IN A FLAT CABLE - This is directed to a cable for use with an electronic device. The cable can be substantially flat, such that all of the conductive wires of the cable are substantially in the same plane. A spacer can be placed between the wires to ensure that wires conducting signals remain a minimum distance apart to avoid signal degradation. The spacer can also control the bending of the cables to favor bending in a preferred direction while reducing or limiting bending in a less preferred direction. | 07-21-2011 |
20110312219 | CONNECTOR ASSEMBLIES WITH OVERMOLDS - This is directed to connector assemblies for electric cables, and methods of manufacturing the same, that may include a body molded about one or more connections made between one or more conductive leads of the electric cable and one or more electrical contacts of the connector assembly. The molded body may provide support to the connections and may maintain the relative positions of the traces for functionally aligning exposed portions of the traces with other connector assemblies. | 12-22-2011 |
20120176754 | ANTENNA STRUCTURES WITH ELECTRICAL CONNECTIONS TO DEVICE HOUSING MEMBERS - Electronic devices may be provided that contain wireless communications circuitry. The wireless communications circuitry may include antenna structures that are formed from an internal ground plane and a peripheral conductive housing member. A conductive path may be formed that connects the peripheral conductive housing member and the internal ground plane. The conductive path may include a flex circuit. The flex circuit can include a solder flow barrier to constrain flow of solder. A metal structure may be welded to the peripheral conductive housing member. A solder pad and other traces in the flex circuit may be soldered to the metal structure at one end of the conductive path. At the other end of the conductive path, the flex circuit may be attached to the ground plane using a bracket, screw, and screw boss. | 07-12-2012 |
20120227996 | CABLE STRUCTURE WITH METAL DOPED FIBERS AND METHODS FOR MAKING THE SAME - Cables with braided shields constructed from metal-doped fibers and methods for making the same are disclosed. This braided shield maintains the electrical conductivity of a conventional all-metal braided shield, but is less stiff. This allows for a much more flexible cable and increased cable flex life because the metal-doped fibers are not as sensitive to bending fatigue as their all metal counterparts. | 09-13-2012 |
20120312628 | DEFORMABLE EAR TIP FOR EARPHONE AND METHOD THEREFOR - A removable component for use with an earphone is disclosed. As an example, the removable component can be an ear tip. According to one aspect, an improved ear tip can be provided for use with a headphone. The ear tip is suitable for in-ear operation and can have a cosmetic deformable outer member. The deformable outer member can enable the ear tip to readily conform to a user's ear. The ear tip can also include an inner member to structurally support the outer member and to facilitate attachment to a headphone. Methods for forming such ear tips are also disclosed. | 12-13-2012 |
20130081845 | HOUSING FOR ELECTRONIC COMPONENTS - Improved techniques are disclosed for housing electronic components. A first housing member can be made to have an exterior surface that covers a majority of the housing. The first housing member can be of unitary construction. The first housing member can be seamlessly constructed. The first housing member can be formed in one injection molding. An electrical power conduction pin can extend through an aperture in a cover plate, and can be arranged for mechanically coupling the cover plate with a major interior surface of the first housing member, so as to secure the cover plate to the first housing member. | 04-04-2013 |
20130084382 | EXTRUDED CABLE STRUCTURES AND SYSTEMS AND METHODS FOR MAKING THE SAME - Cable structures can be formed for cables and other components that include non-cable components such as jacks and headphones. The cable structure includes an outer jacket that is formed from a silicon polymer-based material that is extruded to form a jacket that completely encapsulates a conductive bundle. The cable structures utilizing silicon polymer-based materials can be simple two-ended cables or they can include several legs connected at a point of bifurcation. The extrusion process can be used to manufacture the multiple legs even if they are to be formed of different dimensions. As the silicon polymer-based material is processed by an extruder, one or more system factors of the extruder can be dynamically adjusted to change the diameter of the resulting leg (e.g., to provide a smooth leg having a changing size). | 04-04-2013 |
20130084745 | Connector Devices Having a Flushed and Zero Gap Finish and Methods of Manufacture - Devices and methods of manufacture for improved connector plugs are provided herein. In one aspect, an exemplary connector plug comprises a shield shell having a proximal stepped-down portion and a boot member that fittingly receives the stepped-down proximal portion so that an outer surface of the distal shield shell and the boot member is about flush with a minimal or negligible space therebetween. In some embodiments, the shield shell comprises a separate front shield shell and a reduced profile rear shield shell welded together so as to provide the advantageous reduced profile and improved aesthetic appearance, while maintaining the structural integrity of the connector. In many embodiments, weld strength of the shield shells is improved by providing line-to-line contact between shield shells by using deflectable tabs and/or utilizing thermal expansion properties of one or both shield shells. | 04-04-2013 |
20130084746 | Connector Devices Having Increased Weld Strength and Methods of Manufacture - Devices and methods of manufacture for improved connector plugs are provided herein. In one aspect, an exemplary connector plug comprises a shield shell having a proximal stepped-down portion and a boot member that fittingly receives the stepped-down proximal portion so that an outer surface of the distal shield shell and the boot member is about flush with a minimal or negligible space therebetween. In some embodiments, the shield shell comprises a separate front shield shell and a reduced profile rear shield shell welded together so as to provide the advantageous reduced profile and improved aesthetic appearance, while maintaining the structural integrity of the connector. In many embodiments, weld strength of the shield shells is improved by providing line-to-line contact between shield shells by using deflectable tabs and/or utilizing thermal expansion properties of one or both shield shells. | 04-04-2013 |
20130084760 | CONNECTOR WITH MULTI-LAYER NI UNDERPLATED CONTACTS - A corrosion-resistant electrical connector is disclosed. A multi-layer nickel underplating is applied to the substrate material of the connector contacts. The three layers of nickel include a leveling nickel layer, a sulfumate nickel layer, and a high-phosphorous nickel layer. A layer of gold is applied to the nickel underplating in an embodiment. | 04-04-2013 |
20130175326 | Hotbar Device and Methods for Assembling Electrical Contacts to Ensure Co-Planarity - Devices and methods for assembling co-planar electrical contacts in a connector are provided herein. In one aspect, an exemplary method of assembly comprises depositing solder in a connector plug enclosure, positioning electrical contacts on the solder deposits, advancing the hotbar toward the enclosure contacting each of the electrical contacts so as to planarize a top surface of each of the electrical contacts with the enclosure and melting the solder with the heated hotbar to solder the electrical contacts to the enclosure. In one aspect, an exemplary hotbar device includes a magnet for releasably coupling the electrical contacts to the hotbar. In another aspect, the hotbar includes metallic portions for heating the electrical contacts and insulated ceramic portions for contacting the enclosure. In another aspect, an electrically conductive hotbar includes side portions that extend away from the bottom heating surface facilitating more uniform current flow through the hotbar. | 07-11-2013 |
20130189872 | DUAL MATERIAL STRAIN-RELIEF MEMBERS FOR CABLES AND METHODS FOR MAKING THE SAME - Aesthetically pleasing strain-relief members for cables and methods for making the same are disclosed. The strain-relief member include a tapered, inner strain-relief portion and an aesthetically pleasing outer strain-relief portion. | 07-25-2013 |
20140021243 | HOTBAR DEVICE AND METHODS FOR ASSEMBLING ELECTRICAL CONTACTS TO ENSURE CO-PLANARITY - Devices and methods for assembling co-planar electrical contacts in a connector are provided herein. In one aspect, an exemplary method of assembly comprises depositing solder in a connector plug enclosure, positioning electrical contacts on the solder deposits, advancing the hotbar toward the enclosure contacting each of the electrical contacts so as to planarize a top surface of each of the electrical contacts with the enclosure and melting the solder with the heated hotbar to solder the electrical contacts to the enclosure. In one aspect, an exemplary hotbar device includes a magnet for releasably coupling the electrical contacts to the hotbar. In another aspect, the hotbar includes metallic portions for heating the electrical contacts and insulated ceramic portions for contacting the enclosure. In another aspect, an electrically conductive hotbar includes side portions that extend away from the bottom heating surface facilitating more uniform current flow through the hotbar. | 01-23-2014 |
20140057496 | METHOD FOR IMPROVING CONNECTOR ENCLOSURE ADHESION - An improved method is employed to attach an enclosure to a connector body having relatively small geometry. One or more bonding channels are disposed in the outside surface of the connector body. During assembly of an enclosure over the connector body, a bonding material is distributed within the bonding channels and subsequently cured. The bonding channels and the bonding material are designed to employ capillary wicking to aid in the distribution of the bonding material within the bonding channels. | 02-27-2014 |
20140060885 | CABLE STRUCTURES AND SYSTEMS AND METHODS FOR MAKING THE SAME - Cable structures can be formed for cables and other components that include non-cable components such as jacks and headphones. The cable structure includes an inner wrap that is formed from a metallic doped fabric that can be spiral wound around a conductive bundle such that it essentially completely encapsulates the conductive bundle. The inner surface of fabric, which is on contact with the conductive bundle, is treated such that it acts as an insulator. The exterior surface of the fabric is essentially conductive. A metal braid can then be applied over the exterior surface of the fabric, such that the metal braid and fabric are electrically coupled together to enhance EMI shielding in the cable. | 03-06-2014 |
20140060886 | SPACER FOR USE IN A FLAT CABLE - This is directed to a cable for use with an electronic device. The cable can be substantially flat, such that all of the conductive wires of the cable are substantially in the same plane. A spacer can be placed between the wires to ensure that wires conducting signals remain a minimum distance apart to avoid signal degradation. The spacer can also control the bending of the cables to favor bending in a preferred direction while reducing or limiting bending in a less preferred direction. | 03-06-2014 |
20140069682 | CABLE STRUCTURES AND SYSTEMS AND METHODS FOR MAKING THE SAME - Cable structures for use in cable assemblies that interconnect portable electronic devices with various other devices, such as power adaptors, computers, media playback devices, etc. are shown. The cable structures can include a ground conductor that is broken up into multiple, smaller ground conductors that are physically separate and distinct from each other with the cable structure (and which can be terminated together in, for example, the connectors at the ends of the cable assembly). The cable structure may also include conductors having insulating material formed from FEP and/or wire mesh shield elements configured for high durability during bending and twisting of the assembled cable. An extrusion process can be used to manufacture the final, fully-assembled cable structure. | 03-13-2014 |
20140073185 | ASSEMBLY OF A CABLE - An electrical connection assembly includes a connector and a cable. The connector includes a plug having a multitude of contacts in electrical communication with the cable wires. The connector further includes a body in which a printed circuit board is inserted. The cable wires are soldered to the bonding pads of the printed circuit board which is encapsulated by an adhesive. The connector further includes a metallic shield enclosing the body and providing a path to the ground. An inner mold encapsulates the space enclosed by the metallic shield. The metallic shield is optionally formed from a pair of metallic shields cans that are crimped and laser welded. The assembly further includes a sleeve attached at a rear face of the metallic shield, an enclosure attached to the connector body, and a pair of face plates attached between the enclosure and the body. | 03-13-2014 |
20140073206 | Contacts for an Electrical Connector - An improved electronic contact assembly for electrical connectors is disclosed. A plurality of elongated metallic contacts may be formed, each having one or more protrusions that enable precision alignment within a connector. A plurality of the contacts may be insert-molded in a dielectric frame which may have alignment tabs, resilient alignment bosses, alignment posts and crushable combs, all enabling precise alignment of contacts within a connector. | 03-13-2014 |
20140075210 | ADAPTER FOR USE WITH A PORTABLE ELECTRONIC DEVICE - An adapter for enabling connection of a portable electronic device with an accessory includes two connectors, an identification device, a power control device, and power clamping circuitry. All of these components may be included in a single integrated housing. Another adapter may have a cable with two connectors connected to either end of the cable. One of the connectors may house the identification device and the power control device. Optionally, the adapter may also house the power clamp circuitry. | 03-13-2014 |
20150298392 | Methods for Attaching Structures Using Heat Activated Thermoset Film and Induction Heating - An electronic device assembly may have electronic components enclosed within plastic and/or metal housing structures. The assembly may include first and second housing structures that are joined using heat activated thermoset polymer film. The heat activated thermoset polymer film may be heated using a metal structure such as a strip or pattern of metal that is placed along or near a joint between the first and second housing structures. The temperature of the metal and associated layers of the thermoset polymer film may be raised by heating the metal using external equipment such as an induction heater. The metal layer that is heated using electromagnetic induction may be formed on the heat activated thermoset film or may be formed in or on one of the housing structures adjacent to the heat activated thermoset polymer film. | 10-22-2015 |