Patent application number | Description | Published |
20100001231 | VARIABLE-DENSITY PREFORMS - Provided are novel devices and methods for making a variable density preform, the methods comprising obtaining a slurry comprising a reinforcement particle component and a liquid component; obtaining a die cavity having at least one inlet opening and at least one exit opening defining at least one die cavity flow path therebetween directed toward the exit opening, the at least one exit opening suitably sized or configured to provide for exit of the at least one liquid component while impeding or blocking exit of the at least one reinforcement particle component; and introducing the slurry under pressure, and for a sufficient time period, through the inlet orifice into the die cavity flow path to provide for a decreasing pressure gradient along the flow path direction, to provide for a variable density of the at least one particle component, the particle density increasing in the at least one flow path direction. | 01-07-2010 |
20120227624 | Variable-Density Preforms - Provided are novel devices and methods for making a variable density preform, the methods comprising obtaining a slurry comprising a reinforcement particle component and a liquid component; obtaining a die cavity having at least one inlet opening and at least one exit opening defining at least one die cavity flow path therebetween directed toward the exit opening, the at least one exit opening suitably sized or configured to provide for exit of the at least one liquid component while impeding or blocking exit of the at least one reinforcement particle component; and introducing the slurry under pressure, and for a sufficient time period, through the inlet orifice into the die cavity flow path to provide for a decreasing pressure gradient along the flow path direction, to provide for a variable density of the at least one particle component, the particle density increasing in the at least one flow path direction. | 09-13-2012 |
20130269498 | Composite Cutting Blade - In some cases a composite cutting blade includes one or more cutting segments along a periphery of a hub segment. According to an example, the hub segment and the one or more cutting segments can comprise the same or different porous material. A metallurgical bond between the one or more cutting segments and the hub segment is created by a metal which infiltrates the porous material of both segments. The one or more cutting segments also include a cutting material which at least partially defines a cutting edge and/or a cutting surface of each cutting segment extending along the periphery of the composite blade. | 10-17-2013 |
20130269901 | Thermal Isolation Spray for Casting Articles - Embodiments provide methods, apparatuses and systems for depositing a thermal insulator coating onto a desired surface of a mold cavity or insert or preform. Embodiments also provide casting methods using a thermal insulator coating. | 10-17-2013 |
20130269902 | Thermal Isolation for Casting Articles - Some embodiments provide methods and systems for casting articles. One example of a method includes providing and positioning a thermal blanket within a mold cavity and then introducing a molten material into the mold cavity and into contact with the thermal blanket. The method allows the molten material to remain in a molten state during a dwell time that extends from the introduction of the molten material at least until the mold cavity is filled. In another example, a method of using a thermal blanket includes keeping a molten material in a molten state during a dwell time extending from first introduction of the molten material until pressurization. Systems including a variety of mold types, one or more thermal blankets, and in some cases preforms and/or inserts are also provided. Also described is a novel thermal blanket and method of manufacturing the same. | 10-17-2013 |
20140008893 | Composite Articles, Wear Plates and Methods - A metal matrix composite article is described that includes a metal component, a ceramic component, and a lubricious component. The metal matrix composite article has a first surface and a second surface. The lubricious component is present in an amount that is highest at the first surface and is lowest at the second surface. The ceramic component is present in an amount that is highest at the first surface and is lowest at the second surface. The metal component is present in an amount that is highest at the second surface and is lowest at the first surface. In some cases, the metal matrix composite article is a wear plate for a fifth wheel hitch. | 01-09-2014 |
20140272451 | VARIABLE-DENSITY COMPOSITE ARTICLES, PREFORMS AND METHODS - A metal matrix composite article that includes at least first and second regions, first and second reinforcement materials, a metal matrix composite material occupying the second region of the body and comprising a metal matrix material and the second reinforcement component, a preform positioned in the first region of the body and infiltrated by at least the metal matrix material of the metal matrix composite material. The article further includes a transition region located proximate an outer surface of the preform that includes a distribution of the second reinforcement component comprising a density increasing according to a second gradient in a direction toward the outer surface of the preform. | 09-18-2014 |
20150014323 | CORE STRUCTURED COMPONENTS AND CONTAINERS - A structural component with at least two side members has a support structure that includes a partition with multiple curved portions forming cells. The partition connects to the side members and extends between the side members at least partially along straight lines. The partition may extend along one or more straight lines from one side member to the other. One structural component is a container with a wall about the internal support structure. The container cells may be formed with a core structure. The core can include a permeable storage material and may be retained after formation, or may be removed. In some cases the container wall has generally planar surfaces, which may include surface undulations. Core structures are also provided for forming structural components. Formation can include casting a material about a core structure within a mold to form a partition extending between two or more sides. | 01-15-2015 |
20160059305 | THERMAL ISOLATION FOR CASTING ARTICLES - Some embodiments provide methods and systems for casting articles. One example of a method includes providing and positioning a thermal blanket within a mold cavity and then introducing a molten material into the mold cavity and into contact with the thermal blanket. The method allows the molten material to remain in a molten state during a dwell time that extends from the introduction of the molten material at least until the mold cavity is filled. In another example, a method of using a thermal blanket includes keeping a molten material in a molten state during a dwell time extending from first introduction of the molten material until pressurization. Systems including a variety of mold types, one or more thermal blankets, and in some cases preforms and/or inserts are also provided. Also described is a novel thermal blanket and method of manufacturing the same. | 03-03-2016 |