Patent application number | Description | Published |
20090302348 | STRESS ENHANCED TRANSISTOR DEVICES AND METHODS OF MAKING - Stress enhanced transistor devices and methods of fabricating the same are provided. In one embodiment, a transistor device comprises: a gate conductor disposed above a semiconductor substrate between a pair of dielectric spacers, wherein the semiconductor substrate comprises a channel region underneath the gate conductor and recessed regions on opposite sides of the channel region, wherein the recessed regions undercut the dielectric spacers to form undercut areas of the channel region; and epitaxial source and drain regions disposed in the recessed regions of the semiconductor substrate and extending laterally underneath the dielectric spacers into the undercut areas of the channel region. | 12-10-2009 |
20100200896 | EMBEDDED STRESS ELEMENTS ON SURFACE THIN DIRECT SILICON BOND SUBSTRATES - A method for growing an epitaxial layer on a substrate wherein the substrate includes a surface having a Miller index of (110) for the beneficial properties. The method comprises using a direct silicon bonded wafer with a substrate having a first Miller index and a surface having a second Miller index. An element such as a gate for a PFET may be deposited onto the surface. The area not under the gate may then be etched away to expose the substrate. An epitaxial layer may then be grown on the surface providing optimal growth patterns. The Miller index of the substrate may be (100). In an alternative embodiment the surface may have a Miller index of (100) and the surface is etched where an element such as a gate for a PFET may be placed. | 08-12-2010 |
20110159655 | STRESS ENHANCED TRANSISTOR DEVICES AND METHODS OF MAKING - Stress enhanced transistor devices and methods of fabricating the same are provided. In one embodiment, a transistor device comprises: a gate conductor disposed above a semiconductor substrate between a pair of dielectric spacers, wherein the semiconductor substrate comprises a channel region underneath the gate conductor and recessed regions on opposite sides of the channel region, wherein the recessed regions undercut the dielectric spacers to form undercut areas of the channel region; and epitaxial source and drain regions disposed in the recessed regions of the semiconductor substrate and extending laterally underneath the dielectric spacers into the undercut areas of the channel region. | 06-30-2011 |
20110263104 | THIN BODY SEMICONDUCTOR DEVICES - A method for fabricating an FET device is disclosed. The method includes providing a body over an insulator, with the body having at least one surface adapted to host a device channel. Selecting the body to be Si, Ge, or their alloy mixtures. Choosing the body layer to be less than a critical thickness defined as the thickness where agglomeration may set in during a high temperature processing. Such critical thickness may be about 4 nm for a planar devices, and about 8 nm for a non-planar devices. The method further includes clearing surfaces of oxygen at low temperature, and forming a raised source/drain by selective epitaxy while using the cleared surfaces for seeding. After the clearing of the surfaces of oxygen, and before the selective epitaxy, oxygen exposure of the cleared surfaces is being prevented. | 10-27-2011 |
20120009766 | STRAINED SEMICONDUCTOR-ON-INSULATOR BY ADDITION AND REMOVAL OF ATOMS IN A SEMICONDUCTOR-ON-INSULATOR - A method of forming a strained semiconductor-on-insulator (SSOI) substrate that does not include wafer bonding is provided. In this disclosure a relaxed and doped silicon layer is formed on an upper surface of a silicon-on-insulator (SOI) substrate. In one embodiment, the dopant within the relaxed and doped silicon layer has an atomic size that is smaller than the atomic size of silicon and, as such, the in-plane lattice parameter of the relaxed and doped silicon layer is smaller than the in-plane lattice parameter of the underlying SOI layer. In another embodiment, the dopant within the relaxed and doped silicon layer has an atomic size that is larger than the atomic size of silicon and, as such, the in-plane lattice parameter of the relaxed and doped silicon layer is larger than the in-plane lattice parameter of the underlying SOI layer. After forming the relaxed and doped silicon layer on the SOI substrate, the dopant within the relaxed and doped silicon layer is removed from that layer converting the relaxed and doped silicon layer into a strained (compressively or tensilely) silicon layer that is formed on an upper surface of an SOI substrate. | 01-12-2012 |
20120112208 | STRESSED TRANSISTOR WITH IMPROVED METASTABILITY - An embedded, strained epitaxial semiconductor material, i.e., an embedded stressor element, is formed at the footprint of at least one pre-fabricated field effect transistor that includes at least a patterned gate stack, a source region and a drain region. As a result, the metastability of the embedded, strained epitaxial semiconductor material is preserved and implant and anneal based relaxation mechanisms are avoided since the implants and anneals are performed prior to forming the embedded, strained epitaxial semiconductor material. | 05-10-2012 |
20120146050 | MEASUREMENT OF CMOS DEVICE CHANNEL STRAIN BY X-RAY DIFFRACTION - A direct measurement of lattice spacing by X-ray diffraction is performed on a periodic array of unit structures provided on a substrate including semiconductor devices. Each unit structure includes a single crystalline strained material region and at least one stress-generating material region. For example, the single crystalline strained material region may be a structure simulating a channel of a field effect transistor, and the at least one stress-generating material region may be a single crystalline semiconductor region in epitaxial alignment with the single crystalline strained material region. The direct measurement can be performed in-situ at various processing states to provide in-line monitoring of the strain in field effect transistors in actual semiconductor devices. | 06-14-2012 |
20120205716 | Epitaxially Grown Extension Regions for Scaled CMOS Devices - Epitaxially grown extension regions are disclosed for scaled CMOS devices. Semiconductor devices are provided that comprise a field effect transistor (FET) structure having a gate stack on a silicon substrate, wherein the field effect transistor structure comprises at least a channel layer formed below the gate stack. One or more etched extension regions containing an epitaxially grown dopant are provided in the channel layer. | 08-16-2012 |
20120252216 | Low-Temperature in-situ Removal of Oxide from a Silicon Surface During CMOS Epitaxial Processing - Low-temperature in-situ techniques are provided for the removal of oxide from a silicon surface during CMOS epitaxial processing. Oxide is removed from a semiconductor wafer having a silicon surface, by depositing a SiGe layer on the silicon surface; etching the SiGe layer from the silicon surface at a temperature below 700 C (and above, for example, approximately 450 C); and repeating the depositing and etching steps a number of times until a contaminant is substantially removed from the silicon surface. In one variation, the deposited layer comprises a group IV semiconductor material and/or an alloy thereof. | 10-04-2012 |
20120295417 | SELECTIVE EPITAXIAL GROWTH BY INCUBATION TIME ENGINEERING - A method of controlling the nucleation rate (i.e., incubation time) of dissimilar materials in an epitaxial growth chamber that can favor high growth rates and can be compatible with low temperature growth is provided. The nucleation rate of dissimilar materials is controlled in an epitaxial growth chamber by altering the nucleation rate for the growth of a given material film, relative to single crystal growth of the same material film, by choosing an appropriate masking material with a given native nucleation characteristic, or by modifying the surface of the masking layer to achieve the appropriate nucleation characteristic. Alternatively, nucleation rate control can be achieved by modifying the surface of selected areas of a semiconductor substrate relative to other areas in which an epitaxial semiconductor material will be subsequently formed. | 11-22-2012 |
20120305940 | Defect Free Si:C Epitaxial Growth - A method and structure are disclosed for a defect free Si:C source/drain in an NFET device. A wafer is accepted with a primary surface of {100} crystallographic orientation. A recess is formed in the wafer in such manner that the bottom surface and the four sidewall surfaces of the recess are all having {100} crystallographic orientations. A Si:C material is eptaxially grown in the recess, and due to the crystallographic orientations the defect density next to each of the four sidewall surfaces is essentially the same as next to the bottom surface. The epitaxially filled recess is used in the source/drain fabrication of an NFET device. The NFET device is oriented along the <100> crystallographic direction, and has the device channel under a tensile strain due to the defect free Si:C in the source/drain. | 12-06-2012 |
20130040438 | EPITAXIAL PROCESS WITH SURFACE CLEANING FIRST USING HCl/GeH4/H2SiCl2 - A method of depositing an epitaxial layer that includes chemically cleaning the deposition surface of a semiconductor substrate and treating the deposition surface of the semiconductor substrate with a hydrogen containing gas at a pre-bake temperature. The hydrogen containing gas treatment may be conducted in an epitaxial deposition chamber. The hydrogen containing gas removes oxygen-containing material from the deposition surface of the semiconductor substrate. The deposition surface of the semiconductor substrate may then be treated with a gas flow comprised of at least one of hydrochloric acid (HCl), germane (GeH | 02-14-2013 |
20130040440 | EPITAXIAL PROCESS WITH SURFACE CLEANING FIRST USING HCl/GeH4/H2SiCl2 - A method of depositing an epitaxial layer that includes chemically cleaning the deposition surface of a semiconductor substrate and treating the deposition surface of the semiconductor substrate with a hydrogen containing gas at a pre-bake temperature. The hydrogen containing gas treatment may be conducted in an epitaxial deposition chamber. The hydrogen containing gas removes oxygen-containing material from the deposition surface of the semiconductor substrate. The deposition surface of the semiconductor substrate may then be treated with a gas flow comprised of at least one of hydrochloric acid (HCl), germane (GeH | 02-14-2013 |
20130099318 | THIN SEMICONDUCTOR-ON-INSULATOR MOSFET WITH CO-INTEGRATED SILICON, SILICON GERMANIUM AND SILICON DOPED WITH CARBON CHANNELS - A method of fabricating a semiconductor device that may begin with providing a semiconductor substrate including a first device region including a silicon layer in direct contact with a buried dielectric layer, a second device region including a silicon germanium layer in direct contact with the buried dielectric layer, and a third device region with a silicon doped with carbon layer. At least one low power semiconductor device may then be formed on the silicon layer within the first device region of the semiconductor substrate. At least one p-type semiconductor device may be formed on the silicon germanium layer of the second device region of the semiconductor substrate. At least one n-type semiconductor device may be formed on the silicon doped with carbon layer of the third device region of the semiconductor substrate. | 04-25-2013 |
20130099319 | THIN SEMICONDUCTOR-ON-INSULATOR MOSFET WITH CO-INTEGRATED SILICON, SILICON GERMANIUM AND SILICON DOPED WITH CARBON CHANNELS - A method of fabricating a semiconductor device that may begin with providing a semiconductor substrate including a first device region including a silicon layer in direct contact with a buried dielectric layer, a second device region including a silicon germanium layer in direct contact with the buried dielectric layer, and a third device region with a silicon doped with carbon layer. At least one low power semiconductor device may then be formed on the silicon layer within the first device region of the semiconductor substrate. At least one p-type semiconductor device may be formed on the silicon germanium layer of the second device region of the semiconductor substrate. At least one n-type semiconductor device may be formed on the silicon doped with carbon layer of the third device region of the semiconductor substrate. | 04-25-2013 |
20130126944 | HETEROJUNCTION BIPOLAR TRANSISTOR WITH EPITAXIAL EMITTER STACK TO IMPROVE VERTICAL SCALING - A heterojunction bipolar transistor (HBT) may include an n-type doped crystalline collector formed in an upper portion of a crystalline silicon substrate layer; a p-type doped crystalline p | 05-23-2013 |
20130134444 | STRESSED TRANSISTOR WITH IMPROVED METASTABILITY - An embedded, strained epitaxial semiconductor material, i.e., an embedded stressor element, is formed at the footprint of at least one pre-fabricated field effect transistor that includes at least a patterned gate stack, a source region and a drain region. As a result, the metastability of the embedded, strained epitaxial semiconductor material is preserved and implant and anneal based relaxation mechanisms are avoided since the implants and anneals are performed prior to forming the embedded, strained epitaxial semiconductor material. | 05-30-2013 |
20130146952 | ON-CHIP CAPACITORS IN COMBINATION WITH CMOS DEVICES ON EXTREMELY THIN SEMICONDUCTOR ON INSULATOR (ETSOI) SUBSTRATES - A device including a semiconductor on insulator (SOI) substrate including a semiconductor device region and a capacitor device region. A semiconductor device present in the semiconductor device region. The semiconductor device including a gate structure present on a semiconductor on insulator (SOI) layer of the SOI substrate, extension source and drain regions present in the SOI layer on opposing sides of the gate structure, and raised source and drain regions composed of a first portion of an epitaxial semiconductor material on the SOI layer. A capacitor is present in the capacitor device region, said capacitor including a first electrode comprised of a second portion of the epitaxial semiconductor material that has a same composition and crystal structure as the first portion of the epitaxial semiconductor material, a node dielectric layer present on the second portion of the epitaxial semiconductor material, and a second electrode comprised of a conductive material. | 06-13-2013 |
20130146953 | Method and Structure For Forming ETSOI Capacitors, Diodes, Resistors and Back Gate Contacts - An ETSOI transistor and a combination of capacitors, junction diodes, bank end contacts and resistors are respectively formed in a transistor and capacitor region thereof by etching through an ETSOI and BOX layers in a replacement gate HK/MG flow. The capacitor and other devices formation are compatible with an ETSOI replacement gate CMOS flow. A low resistance capacitor electrode makes it possible to obtain a high quality capacitor, and devices. The lack of topography during dummy gate patterning are achieved by lithography in combination accompanied with appropriate etch. | 06-13-2013 |
20130161693 | THIN HETEREOSTRUCTURE CHANNEL DEVICE - A method of fabricating a semiconductor device that includes providing a substrate having at least a first semiconductor layer atop a dielectric layer, wherein the first semiconductor layer has a first thickness of less than 10 nm. The first semiconductor layer is etched with a a halide based gas at a temperature of less than 675° C. to a second thickness that is less than the first thickness. A second semiconductor layer is epitaxially formed on an etched surface of the first semiconductor layer. A gate structure is formed directly on the second semiconductor layer. A source region and a drain region is formed on opposing sides of the gate structure. | 06-27-2013 |
20130161694 | THIN HETEREOSTRUCTURE CHANNEL DEVICE - A method of fabricating a semiconductor device that includes providing a substrate having at least a first semiconductor layer atop a dielectric layer, wherein the first semiconductor layer has a first thickness of less than 10 nm. The first semiconductor layer is etched with a halide based gas at a temperature of less than 675° C. to a second thickness that is less than the first thickness. A second semiconductor layer is epitaxially formed on an etched surface of the first semiconductor layer. A gate structure is formed directly on the second semiconductor layer. A source region and a drain region is formed on opposing sides of the gate structure. | 06-27-2013 |
20130168820 | POWER SIGE HETEROJUNCTION BIPOLAR TRANSISTOR (HBT) WITH IMPROVED DRIVE CURRENT BY STRAIN COMPENSATION - A power SiGe heterojunction bipolor transistor (HBT) with improved drive current by strain compensation and methods of manufacture are provided. A method includes adding carbon in a continuous steady concentration in layers of a device including a subcollector layer, a collector layer, a base buffer layer, a base layer, and an emitter buffer layer. | 07-04-2013 |
20130187205 | EPITAXIAL REPLACEMENT OF A RAISED SOURCE/DRAIN - Disclosed is a semiconductor article which includes a semiconductor substrate; a gate structure having a spacer adjacent to a conducting material of the gate structure wherein a corner of the spacer is faceted to create a faceted space between the faceted spacer and the semiconductor substrate; and a raised source/drain adjacent to the gate structure, the raised source/drain filling the faceted space and having a surface parallel to the semiconductor substrate. Also disclosed is a method of making the semiconductor article. | 07-25-2013 |
20130200433 | STRAINED CHANNEL FOR DEPLETED CHANNEL SEMICONDUCTOR DEVICES - A planar semiconductor device including a semiconductor on insulator (SOI) substrate with source and drain portions having a thickness of less than 10 nm that are separated by a multi-layered strained channel. The multi-layer strained channel of the SOI layer includes a first layer with a first lattice dimension that is present on the buried dielectric layer of the SOI substrate, and a second layer of a second lattice dimension that is in direct contact with the first layer of the multi-layer strained channel portion. A functional gate structure is present on the multi-layer strained channel portion of the SOI substrate. The semiconductor device having the multi-layered channel may also be a finFET semiconductor device. | 08-08-2013 |
20130200459 | STRAINED CHANNEL FOR DEPLETED CHANNEL SEMICONDUCTOR DEVICES - A planar semiconductor device including a semiconductor on insulator (SOI) substrate with source and drain portions having a thickness of less than 10 nm that are separated by a multi-layered strained channel The multi-layer strained channel of the SOI layer includes a first layer with a first lattice dimension that is present on the buried dielectric layer of the SOI substrate, and a second layer of a second lattice dimension that is in direct contact with the first layer of the multi-layer strained channel portion. A functional gate structure is present on the multi-layer strained channel portion of the SOI substrate. The semiconductor device having the multi-layered channel may also be a finFET semiconductor device. | 08-08-2013 |
20130207226 | RECESSED DEVICE REGION IN EPITAXIAL INSULATING LAYER - A method for isolating semiconductor devices is described wherein an epitaxial insulating layer is grown on a semiconductor substrate. The epitaxial insulating layer is etched to form a recessed region within the layer. An epitaxial semiconductor material is grown with the recessed region to form a semiconductor device region separated from other potential device regions by non-recessed portions of the epitaxial insulating layer. | 08-15-2013 |
20130249006 | SELECTIVELY RAISED SOURCE/DRAIN TRANSISTOR - A lower raised source/drain region is formed on a planar source/drain region of a planar field effect transistor or a surface of a portion of semiconductor fin adjoining a channel region of a fin field effect transistor. At least one contact-level dielectric material layer is formed and planarized, and a contact via hole extending to the lower raised source/drain region is formed in the at least one contact-level dielectric material layer. An upper raised source/drain region is formed on a top surface of the lower raised source/drain region. A metal semiconductor alloy portion and a contact via structure are formed within the contact via hole. Formation of the upper raised source/drain region is limited to a bottom portion of the contact via hole, thereby preventing formation of, and increase of parasitic capacitance by, any additional raised structure in source/drain regions that are not contacted. | 09-26-2013 |
20130270560 | METHOD FOR FORMING SEMICONDUCTOR DEVICE WITH EPITAXY SOURCE AND DRAIN REGIONS INDEPENDENT OF PATTERNING AND LOADING - A method of fabricating a semiconductor device that includes providing a gate structure on a channel portion of a semiconductor on insulator (SOI) layer of a semiconductor on insulator (SOI) substrate, and forming an amorphous semiconductor layer on at least a source region portion and a drain region portion of the SOI layer. The amorphous semiconductor layer is converted to a crystalline semiconductor material, wherein the crystalline semiconductor material provides a raised source region and a raised drain region of the semiconductor device. The method may be applicable to planar semiconductor devices and finFET semiconductor devices. | 10-17-2013 |
20130270561 | METHOD FOR FORMING SEMICONDUCTOR DEVICE WITH EPITAXY SOURCE AND DRAIN REGIONS INDEPENDENT OF PATTERNING AND LOADING - A method of fabricating a semiconductor device that includes providing a gate structure on a channel portion of a semiconductor on insulator (SOI) layer of a semiconductor on insulator (SOI) substrate, and forming an amorphous semiconductor layer on at least a source region portion and a drain region portion of the SOI layer. The amorphous semiconductor layer is converted to a crystalline semiconductor material, wherein the crystalline semiconductor material provides a raised source region and a raised drain region of the semiconductor device. The method may be applicable to planar semiconductor devices and finFET semiconductor devices. | 10-17-2013 |
20130270611 | SEMICONDUCTOR STRUCTURE HAVING A SOURCE AND A DRAIN WITH REVERSE FACETS - A semiconductor structure including a semiconductor wafer. The semiconductor wafer includes a gate structure, a first trench in the semiconductor wafer adjacent to a first side of the gate structure and a second trench adjacent to a second side of the gate structure, the first and second trenches filled with a doped epitaxial silicon to form a source in the filled first trench and a drain in the filled second trench such that each of the source and drain are recessed and have an inverted facet. In a preferred exemplary embodiment, the epitaxial silicon is doped with boron. | 10-17-2013 |
20130270655 | SEMICONDUCTOR DEVICES HAVING FIN STRUCTURES, AND METHODS OF FORMING SEMICONDUCTOR DEVICES HAVING FIN STRUCTURES - A semiconductor device including at least two fin structures on a substrate surface and a functional gate structure present on the at least two fin structures. The functional gate structure includes at least one gate dielectric that is in direct contact with at least the sidewalls of the two fin structures, and at least one gate conductor on the at least one gate dielectric. The sidewall of the gate structure is substantially perpendicular to the upper surface of the substrate surface, wherein the plane defined by the sidewall of the gate structure and a plane defined by an upper surface of the substrate surface intersect at an angle of 90°+/−5°. An epitaxial semiconductor material is in direct contact with the at least two fin structures. | 10-17-2013 |
20130285152 | FINFET WITH ENHANCED EMBEDDED STRESSOR - A channel region of a finFET has fins having apexes in a first direction parallel to a surface of a substrate, each fin extending downwardly from the apex, with a gate overlying the apexes and between adjacent fins. A semiconductor stressor region extends in at least the first direction away from the fins to apply a stress to the channel region. Source and drain regions of the finFET can be separated from one another by the channel region, with the source and/or drain at least partly in the semiconductor stressor region. The stressor region includes a first semiconductor region and a second semiconductor region overlying and extending from the first semiconductor region. The second semiconductor region can be more heavily doped than the first semiconductor region, and the first and second semiconductor regions can have opposite conductivity types where at least a portion of the second semiconductor region meets the first semiconductor region. | 10-31-2013 |
20130292766 | SEMICONDUCTOR SUBSTRATE WITH TRANSISTORS HAVING DIFFERENT THRESHOLD VOLTAGES - A semiconductor integrated circuit is provided and includes a first field effect transistor (FET) device and a second FET device formed on a semiconductor substrate. The first FET device has raised source/drain (RSD) structures grown at a first height. The second FET device has RSD structures grown at a second height greater than the first height such that a threshold voltage of the second FET device is greater than a threshold voltage of the first FET device. | 11-07-2013 |
20130295730 | SEMICONDUCTOR SUBSTRATE WITH TRANSISTORS HAVING DIFFERENT THRESHOLD VOLTAGES - A method of creating a semiconductor integrated circuit is disclosed. The method includes forming a first field effect transistor (FET) device and a second FET device on a semiconductor substrate. The method includes epitaxially growing raised source/drain (RSD) structures for the first FET device at a first height. The method includes epitaxially growing raised source/drain (RSD) structures for the second FET device at a second height. The second height is greater than the first height such that a threshold voltage of the second FET device is greater than a threshold voltage of the first FET device. | 11-07-2013 |
20130299889 | ON-CHIP CAPACITORS IN COMBINATION WITH CMOS DEVICES ON EXTREMELY THIN SEMICONDUCTOR ON INSULATOR (ETSOI) SUBSTRATES - A device including a semiconductor on insulator (SOI) substrate including a semiconductor device region and a capacitor device region. A semiconductor device present in the semiconductor device region. The semiconductor device including a gate structure present on a semiconductor on insulator (SOI) layer of the SOI substrate, extension source and drain regions present in the SOI layer on opposing sides of the gate structure, and raised source and drain regions composed of a first portion of an epitaxial semiconductor material on the SOI layer. A capacitor is present in the capacitor device region, said capacitor including a first electrode comprised of a second portion of the epitaxial semiconductor material that has a same composition and crystal structure as the first portion of the epitaxial semiconductor material, a node dielectric layer present on the second portion of the epitaxial semiconductor material, and a second electrode comprised of a conductive material. | 11-14-2013 |
20130307074 | Epitaxial Semiconductor Resistor With Semiconductor Structures On Same Substrate - An electrical device is provided that includes a substrate having an upper semiconductor layer, a buried dielectric layer and a base semiconductor layer. At least one isolation region is present in the substrate that defines a semiconductor device region and a resistor device region. The semiconductor device region includes a semiconductor device having a back gate structure that is present in the base semiconductor layer. Electrical contact to the back gate structure is provided by doped epitaxial semiconductor pillars that extend through the buried dielectric layer. An epitaxial semiconductor resistor is present in the resistor device region. Undoped epitaxial semiconductor pillars extending from the epitaxial semiconductor resistor to the base semiconductor layer provide a pathway for heat generated by the epitaxial semiconductor resistor to be dissipated to the base semiconductor layer. The undoped and doped epitaxial semiconductor pillars are composed of the same epitaxial semiconductor material. | 11-21-2013 |
20130307076 | METHOD AND STRUCTURE FOR FORMING FIN RESISTORS - A fin resistor and method of fabrication are disclosed. The fin resistor comprises a plurality of fins arranged in a linear pattern with an alternating pattern of epitaxial regions. An anneal diffuses dopants from the epitaxial regions into the fins. Contacts are connected to endpoint epitaxial regions to allow the resistor to be connected to more complex integrated circuits. | 11-21-2013 |
20130334571 | EPITAXIAL GROWTH OF SMOOTH AND HIGHLY STRAINED GERMANIUM - A smooth germanium layer which can be grown directly on a silicon semiconductor substrate by exposing the substrate to germanium precursor in the presence of phosphine at temperature of about 350C. The germanium layer formation can be achieved with or without a SiGe seed layer. The process to form the germanium layer can be integrated into standard CMOS processing to efficiently form a structure embodying a thin, highly strained germanium layer. Such structure can enable processing flexibility. The germanium layer can also provide unique physical properties such as in an opto-electronic devices, or to enable formation of a layer of group III-V material on a silicon substrate. | 12-19-2013 |
20140001554 | SEMICONDUCTOR DEVICE WITH EPITAXIAL SOURCE/DRAIN FACETTING PROVIDED AT THE GATE EDGE | 01-02-2014 |
20140001561 | CMOS DEVICES HAVING STRAIN SOURCE/DRAIN REGIONS AND LOW CONTACT RESISTANCE | 01-02-2014 |
20140015014 | FIELD EFFECT TRANSISTORS WITH VARYING THRESHOLD VOLTAGES - A method including providing a semiconductor substrate including a first semiconductor device and a second semiconductor device, the first and second semiconductor devices including dummy spacers, dummy gates, and extension regions; protecting the second semiconductor device with a mask; removing the dummy spacers from the first semiconductor device; and depositing in-situ doped epitaxial regions on top of the extension regions of the first semiconductor device. | 01-16-2014 |
20140027863 | MERGED FIN FINFET WITH (100) SIDEWALL SURFACES AND METHOD OF MAKING SAME - A merged fin finFET and method of fabrication. The finFET includes: two or more single-crystal semiconductor fins on a top surface of an insulating layer on semiconductor substrate, each fin of the two or more fins having a central region between and abutting first and second end regions and opposite sides, top surfaces and sidewalls of the two or more fins are (100) surfaces and the longitudinal axes of the two or more fins aligned with a [100] direction; a gate dielectric layer on each fin of the two or more fins; an electrically conductive gate over the gate dielectric layer over the central region of each fin of the of two or more fins; and a merged source/drain comprising an a continuous layer of epitaxial semiconductor material on ends of each fin of the two or more fins, the ends on a same side of the conductive gate. | 01-30-2014 |
20140038369 | METHOD OF FORMING FIN-FIELD EFFECT TRANSISTOR (finFET) STRUCTURE - Various embodiments include methods of forming semiconductor structures. In one embodiment, a method includes: providing a precursor structure including a substrate and a set of fins overlying the substrate; forming a dummy epitaxy between the fins in the set of fins; masking a first group of fins in the set of fins and the dummy epitaxy between the first group of fins in the set of fins; removing the dummy epitaxy to expose a second group of the fins; forming a first in-situ doped epitaxy between the exposed fins; masking the second group of fins in the set of fins and the in-situ doped epitaxy between the second group of fins in the set of fins; unmasking the first group of fins; removing the dummy epitaxy layer between the first group of fins to expose of the first group of fins; and forming a second in-situ doped epitaxy between the exposed fins. | 02-06-2014 |
20140061820 | BULK FINFET WITH CONTROLLED FIN HEIGHT AND HIGH-K LINER - A method of forming a semiconductor device that includes forming a material stack on a semiconductor substrate, the material stack including a first dielectric layer on the substrate, a second dielectric layer on the first dielectric layer, and a third dielectric layer on the second dielectric layer, wherein the second dielectric layer is a high-k dielectric. Openings are formed through the material stack to expose a surface of the semiconductor substrate. A semiconductor material is formed in the openings through the material stack. The first dielectric layer is removed selectively to the second dielectric layer and the semiconductor material. A gate structure is formed on a channel portion of the semiconductor material. In some embodiments, the method may provide a plurality of finFET or trigate semiconductor device in which the fin structures of those devices have substantially the same height. | 03-06-2014 |
20140070277 | EPITAXIAL GROWTH OF SMOOTH AND HIGHLY STRAINED GERMANIUM - A smooth germanium layer which can be grown directly on a silicon semiconductor substrate by exposing the substrate to germanium precursor in the presence of phosphine at temperature of about 350 C. The germanium layer formation can be achieved with or without a SiGe seed layer. The process to form the germanium layer can be integrated into standard CMOS processing to efficiently form a structure embodying a thin, highly strained germanium layer. Such structure can enable processing flexibility. The germanium layer can also provide unique physical properties such as in an opto-electronic devices, or to enable formation of a layer of group III-V material on a silicon substrate. | 03-13-2014 |
20140070332 | SEMICONDUCTOR DEVICES HAVING FIN STRUCTURES, AND METHODS OF FORMING SEMICONDUCTOR DEVICES HAVING FIN STRUCTURES - A semiconductor device including at least two fin structures on a substrate surface and a functional gate structure present on the at least two fin structures. The functional gate structure includes at least one gate dielectric that is in direct contact with at least the sidewalls of the two fin structures, and at least one gate conductor on the at least one gate dielectric. The sidewall of the gate structure is substantially perpendicular to the upper surface of the substrate surface, wherein the plane defined by the sidewall of the gate structure and a plane defined by an upper surface of the substrate surface intersect at an angle of 90°+/−5°. An epitaxial semiconductor material is in direct contact with the at least two fin structures. | 03-13-2014 |
20140077275 | Semiconductor Device and Method With Greater Epitaxial Growth on 110 Crystal Plane - A semiconductor processing method is provided which promotes greater growth on <110> crystallographic planes than on other crystallographic planes. Growth rates with the process can be reversed compared to typical epitaxial growth processes such that the highest rate of growth occurs on <110> crystallographic planes and the least amount of growth occurs on <100> crystallographic planes. The process can be applied to form embedded stressor regions in planar field effect transistors, and the process can be used to grow semiconductor layers on exposed wall surfaces of adjacent fins in source-drain regions of finFETs to fill spaces between the fins. | 03-20-2014 |
20140080275 | Multigate FinFETs with Epitaxially-Grown Merged Source/Drains - Method of forming multi-gate finFETs with epitaxially-grown merged source/drains. Embodiments of the invention may include forming a plurality of semiconductor fins joined by a plurality of inter-fin semiconductor regions, depositing a sacrificial gate over a center portion of each of the plurality of fins, forming a first merge layer over a first end of each of the plurality of fins to form a first merged fin region, forming a second merge layer over the second end of each of the plurality of fins to form a second merged fin region, etching a portion of the first merged fin region to form a first source/drain base region, etching a portion of the second merged fin region to form a second source/drain base region, forming a first source/drain region on the first source/drain base region, and forming a second source/drain region on the second source/drain base region. | 03-20-2014 |
20140097518 | SEMICONDUCTOR ALLOY FIN FIELD EFFECT TRANSISTOR - Semiconductor alloy fin structures can be formed by recessing a semiconductor material layer including a first semiconductor material to form a trench, and epitaxially depositing a semiconductor alloy material of the first semiconductor material and a second semiconductor material within the trench. The semiconductor alloy material is epitaxially aligned to the first semiconductor material in the semiconductor material layer. First semiconductor fins including the first semiconductor material and second semiconductor fins including the semiconductor alloy material can be simultaneously formed. In one embodiment, the first and second semiconductor fins can be formed on an insulator layer, which prevents diffusion of the second semiconductor material to the first semiconductor fins. In another embodiment, shallow trench isolation structures and reverse biased wells can be employed to provide electrical insulation among neighboring semiconductor fins. | 04-10-2014 |
20140103331 | Embedded Source/Drains with Epitaxial Oxide Underlayer - Semiconductor structures having embedded source/drains with oxide underlayers and methods for forming the same. Embodiments include semiconductor structures having a channel in a substrate, and a source/drain region adjacent to the channel including an embedded oxide region and an embedded semiconductor region located above the embedded oxide region. Embodiments further include methods of forming a transistor structure including forming a gate on a substrate, etching a source/drain recess in the substrate, filling a bottom portion of the source/drain recess with an oxide layer, and filling a portion of the source/drain recess not filled by the oxide layer with a semiconductor layer. | 04-17-2014 |
20140117422 | FIN FIELD EFFECT TRANSISTORS HAVING A NITRIDE CONTAINING SPACER TO REDUCE LATERAL GROWTH OF EPITAXIALLY DEPOSITED SEMICONDUCTOR MATERIALS - A fin field effect transistor including a plurality of fin structures on a substrate, and a shared gate structure on a channel portion of the plurality of fin structures. The fin field effect transistor further includes an epitaxial semiconductor material having a first portion between adjacent fin structures in the plurality of fin structures and a second portion present on outermost sidewalls of end fin structures of the plurality of fin structures. The epitaxial semiconductor material provides a source region and at drain region to each fin structure of the plurality of fin structures. A nitride containing spacer is present on the outermost sidewalls of the second portion of the epitaxial semiconductor material. | 05-01-2014 |
20140124840 | PREVENTION OF FIN EROSION FOR SEMICONDUCTOR DEVICES - A dielectric metal compound liner can be deposited on a semiconductor fin prior to formation of a disposable gate structure. The dielectric metal compound liner protects the semiconductor fin during the pattering of the disposable gate structure and a gate spacer. The dielectric metal compound liner can be removed prior to formation of source and drain regions and a replacement gate structure. Alternately, a dielectric metal compound liner can be deposited on a semiconductor fin and a gate stack, and can be removed after formation of a gate spacer. Further, a dielectric metal compound liner can be deposited on a semiconductor fin and a disposable gate structure, and can be removed after formation of a gate spacer and removal of the disposable gate structure. The dielectric metal compound liner can protect the semiconductor fin during formation of the gate spacer in each embodiment. | 05-08-2014 |
20140159124 | EPITAXIAL GROWN EXTREMELY SHALLOW EXTENSION REGION - A method to scale a MOSFET structure while maintaining gate control is disclosed. The extension regions of the MOSFET are formed by epitaxial growth and can be formed after the completion of high temperature processing. The extensions can be extremely shallow and have an abrupt interface with the channel. A dummy gate can establish the position of the abrupt interfaces and thereby define the channel length. The gate electrode can be formed to align perfectly with the channel, or to overlap the extension tip. | 06-12-2014 |
20140159161 | MEASUREMENT OF CMOS DEVICE CHANNEL STRAIN BY X-RAY DIFFRACTION - A direct measurement of lattice spacing by X-ray diffraction is performed on a periodic array of unit structures provided on a substrate including semiconductor devices. Each unit structure includes a single crystalline strained material region and at least one stress-generating material region. For example, the single crystalline strained material region may be a structure simulating a channel of a field effect transistor, and the at least one stress-generating material region may be a single crystalline semiconductor region in epitaxial alignment with the single crystalline strained material region. The direct measurement can be performed in-situ at various processing states to provide in-line monitoring of the strain in field effect transistors in actual semiconductor devices. | 06-12-2014 |
20140162452 | BORDERLESS CONTACTS FOR SEMICONDUCTOR TRANSISTORS - Embodiments of the invention include methods of forming borderless contacts for semiconductor transistors. Embodiments may include providing a transistor structure including a gate, a spacer on a sidewall of the gate, a hard cap above the gate, a source/drain region adjacent to the spacer, and an interlevel dielectric layer around the gate, forming a contact hole above the source/drain region, forming a protective layer on portions of the hard cap and of the spacer exposed by the contact hole; deepening the contact hole by etching the interlevel dielectric layer while the spacer and the hard cap are protected by the protective layer, so that at least a portion of the source/drain region is exposed by the deepening of the contact hole; removing the protective layer; and forming a metal contact in the contact hole. | 06-12-2014 |
20140167163 | Multi-Fin FinFETs with Epitaxially-Grown Merged Source/Drains - Embodiments include multi-fin finFET structures with epitaxially-grown merged source/drains and methods of forming the same. Embodiments may include an epitaxial insulator layer above a base substrate, a gate structure above the epitaxial insulator layer, a semiconductor fin below the gate structure, and an epitaxial source/drain region grown on the epitaxial insulator layer adjacent to an end of the semiconductor fin. The epitaxial insulator layer may be made of an epitaxial rare earth oxide material grown on a base semiconductor substrate. Embodiments may further include fin extension regions on the end of the semiconductor fin between the end of the end of the semiconductor fin and the epitaxial source/drain region. In some embodiments, the end of the semiconductor fin may be recessed below the gate structure. | 06-19-2014 |
20140167164 | DEVICE STRUCTURE WITH INCREASED CONTACT AREA AND REDUCED GATE CAPACITANCE - A FET structure including epitaxial source and drain regions includes large contact areas and exhibits both low resistivity and low parasitic gate to source/drain capacitance. The source and drain regions are laterally etched to provide recesses for accommodating low-k dielectric material without compromising the contact area between the source/drain regions and their associated contacts. A high-k dielectric layer is provided between the raised source/drain regions and a gate conductor as well as between the gate conductor and a substrate, such as an ETSOI or PDSOI substrate. The structure is usable in electronic devices such as MOSFET devices. | 06-19-2014 |
20140191286 | COMPRESSIVE STRAINED III-V COMPLEMENTARY METAL OXIDE SEMICONDUCTOR (CMOS) DEVICE - A semiconductor device including a first lattice dimension III-V semiconductor layer present on a semiconductor substrate, and a second lattice dimension III-V semiconductor layer that present on the first lattice dimension III-V semiconductor layer, wherein the second lattice dimension III-V semiconductor layer has a greater lattice dimension than the first lattice dimension III-V semiconductor layer, and the second lattice dimension III-V semiconductor layer has a compressive strain present therein. A gate structure is present on a channel portion of the second lattice dimension III-V semiconductor layer, wherein the channel portion of second lattice dimension III-V semiconductor layer has the compressive strain. A source region and a drain region are present on opposing sides of the channel portion of the second lattice dimension III-V semiconductor layer. | 07-10-2014 |
20140191287 | COMPRESSIVE STRAINED III-V COMPLEMENTARY METAL OXIDE SEMICONDUCTOR (CMOS) DEVICE - A semiconductor device including a first lattice dimension III-V semiconductor layer present on a semiconductor substrate, and a second lattice dimension III-V semiconductor layer that present on the first lattice dimension III-V semiconductor layer, wherein the second lattice dimension III-V semiconductor layer has a greater lattice dimension than the first lattice dimension III-V semiconductor layer, and the second lattice dimension III-V semiconductor layer has a compressive strain present therein. A gate structure is present on a channel portion of the second lattice dimension III-V semiconductor layer, wherein the channel portion of second lattice dimension III-V semiconductor layer has the compressive strain. A source region and a drain region are present on opposing sides of the channel portion of the second lattice dimension III-V semiconductor layer. | 07-10-2014 |
20140191330 | FINFET AND METHOD OF FABRICATION - An improved finFET and method of fabrication is disclosed. Embodiments of the present invention take advantage of the different epitaxial growth rates of {110} and {100} silicon. Fins are formed that have {110} silicon on the fin tops and {100} silicon on the long fin sides (sidewalls). The lateral epitaxial growth rate is faster than the vertical epitaxial growth rate. The resulting merged fins have a reduced merged region in the vertical dimension, which reduces parasitic capacitance. Other fins are formed with {110} silicon on the fin tops and also {110} silicon on the long fin sides. These fins have a slower epitaxial growth rate than the {100} side fins, and remain unmerged in a semiconductor integrated circuit, such as an SRAM circuit. | 07-10-2014 |
20140203361 | EXTREMELY THIN SEMICONDUCTOR-ON-INSULATOR FIELD-EFFECT TRANSISTOR WITH AN EPITAXIAL SOURCE AND DRAIN HAVING A LOW EXTERNAL RESISTANCE - An aspect of this invention is a method for fabricating an extremely thin semiconductor-on-insulator (ETSOI) field-effect transistor (FET) having an epitaxial source and drain. The method includes providing an ETSOI substrate; forming at least one isolation structure on the ETSOI substrate; forming a gate on the ETSOI substrate; forming a spacer-on the ETSOI substrate; and using an epitaxial growth process to provide a raised source/drain structure having a non-uniform concentration of carbon along a vertical axis. | 07-24-2014 |
20140203363 | Extremely Thin Semiconductor-On-Insulator Field-Effect Transistor With An Epitaxial Source And Drain Having A Low External Resistance - An aspect of this invention is a method for fabricating an extremely thin semiconductor-on-insulator (ETSOI) field-effect transistor (FET) having an epitaxial source and drain. The method includes providing an ETSOI substrate; forming at least one isolation structure on the ETSOI substrate; forming a gate on the ETSOI substrate; forming a spacer on the ETSOI substrate; and using an epitaxial growth process to provide a raised source/drain structure having a non-uniform concentration of carbon along a vertical axis. | 07-24-2014 |
20140242797 | SEMICONDUCTOR FABRICATION METHOD USING STOP LAYER - A method of making a semiconductor assembly including the steps of: (i) providing an initial-state assembly including: (a) a fin layer, and (b) a hard mask layer located on top of at least a portion of the fin layer; (ii) performing a first material removal on the initial-state assembly, by CMP, to yield a second-state assembly; and (iii) performing a second material removal on the second-state assembly to yield a third-state assembly. In the first material-removal step: (i) any remaining portion of the soft sacrificial layer is removed, (ii) a portion of the fin layer is removed, and (iii) the lower portion of the hard mask layer is used as a stop layer for the second material removal. | 08-28-2014 |
20140252427 | Self-aligned Contacts For Replacement Metal Gate Transistors - Embodiments of the invention include methods of forming gate caps. Embodiments may include providing a semiconductor device including a gate on a semiconductor substrate and a source/drain region on the semiconductor substrate adjacent to the gate, forming a blocking region, a top surface of which extends above a top surface of the gate, depositing an insulating layer above the semiconductor device, and planarizing the insulating layer using the blocking region as a planarization stop. Embodiments further include semiconductor devices having a semiconductor substrate, a gate above the semiconductor substrate, a source/drain region adjacent to the gate, a gate cap above the gate that cover the full width of the gate, and a contact adjacent to the source/drain region having a portion of its sidewall defined by the gate cap. | 09-11-2014 |
20140256106 | PREVENTION OF FIN EROSION FOR SEMICONDUCTOR DEVICES - A dielectric metal compound liner can be deposited on a semiconductor fin prior to formation of a disposable gate structure. The dielectric metal compound liner protects the semiconductor fin during the pattering of the disposable gate structure and a gate spacer. The dielectric metal compound liner can be removed prior to formation of source and drain regions and a replacement gate structure. Alternately, a dielectric metal compound liner can be deposited on a semiconductor fin and a gate stack, and can be removed after formation of a gate spacer. Further, a dielectric metal compound liner can be deposited on a semiconductor fin and a disposable gate structure, and can be removed after formation of a gate spacer and removal of the disposable gate structure. The dielectric metal compound liner can protect the semiconductor fin during formation of the gate spacer in each embodiment. | 09-11-2014 |
20140264387 | FIN FIELD EFFECT TRANSISTORS HAVING A NITRIDE CONTAINING SPACER TO REDUCE LATERAL GROWTH OF EPITAXIALLY DEPOSITED SEMICONDUCTOR MATERIALS - A fin field effect transistor including a plurality of fin structures on a substrate, and a shared gate structure on a channel portion of the plurality of fin structures. The fin field effect transistor further includes an epitaxial semiconductor material having a first portion between adjacent fin structures in the plurality of fin structures and a second portion present on outermost sidewalls of end fin structures of the plurality of fin structures. The epitaxial semiconductor material provides a source region and at drain region to each fin structure of the plurality of fin structures. A nitride containing spacer is present on the outermost sidewalls of the second portion of the epitaxial semiconductor material. | 09-18-2014 |
20140264594 | FORMATION OF BULK SiGe FIN WITH DIELECTRIC ISOLATION BY ANODIZATION - A method of fabricating a semiconductor device is provided that includes providing a material stack that includes a silicon layer, a doped semiconductor layer, and an undoped silicon germanium layer. At least one fin structure is formed from the material stack by etching through the undoped silicon germanium layer, the doped semiconductor layer, and etching a portion of the silicon-containing layer. An isolation region is formed in contact with at least one end of the at least one fin structure. An anodization process removes the doped semiconductor layer of the at least one fin structure to provide a void. A dielectric layer is deposited to fill the void that is present between the silicon layer and the doped semiconductor layer. Source and drain regions are then formed on a channel portion of the at least one fin structure. | 09-18-2014 |
20140264600 | FORMATION OF BULK SiGe FIN WITH DIELECTRIC ISOLATION BY ANODIZATION - A method of fabricating a semiconductor device is provided that includes providing a material stack that includes a silicon layer, a doped semiconductor layer, and an undoped silicon germanium layer. At least one fin structure is formed from the material stack by etching through the undoped silicon germanium layer, the doped semiconductor layer, and etching a portion of the silicon-containing layer. An isolation region is formed in contact with at least one end of the at least one fin structure. An anodization process removes the doped semiconductor layer of the at least one fin structure to provide a void. A dielectric layer is deposited to fill the void that is present between the silicon layer and the doped semiconductor layer. Source and drain regions are then formed on a channel portion of the at least one fin structure. | 09-18-2014 |
20140264612 | GROWTH OF EPITAXIAL SEMICONDUCTOR REGIONS WITH CURVED TOP SURFACES - Embodiments include epitaxial source/drain regions having curved top surfaces and methods of forming the same. According to an exemplary embodiment, an epitaxial semiconductor region having a curved top surface may be formed by providing a region having a substantially planar bottom made of semiconductor material and sidewalls made of non-semiconductor material substantially perpendicular to the planar bottom, depositing a semiconductor layer having a crystalline portion on the flat bottom and amorphous portions on the sidewalls using a low pressure chemical vapor deposition process with a nitrogen carrier gas, and removing the amorphous portions from the sidewalls. To further increase the thickness of the epitaxial semiconductor region, the method may cycle between depositing a semiconductor layer having a crystalline portion on the flat bottom and amorphous portions on the sidewalls; and removing the amorphous portions on the sidewalls until the combined thickness of all the crystalline portions reaches a desired thickness. | 09-18-2014 |
20140273418 | BACK-GATED SUBSTRATE AND SEMICONDUCTOR DEVICE, AND RELATED METHOD OF FABRICATION - A method of forming a semiconductor device is disclosed. The method includes forming a set of doped regions in a substrate; forming a crystalline dielectric layer on the substrate, the crystalline dielectric layer including an epitaxial oxide; forming a semiconductor layer on the crystalline dielectric layer, the semiconductor layer and the crystalline dielectric layer forming an extremely thin semiconductor-on-insulator (ETSOI) structure; and forming a set of devices on the semiconductor layer, wherein at least one device in the set of devices is formed over a doped region. | 09-18-2014 |
20140284760 | INTEGRATED PASSIVE DEVICES FOR FINFET TECHNOLOGIES - Integrated passive devices for silicon on insulator (SOI) FinFET technologies and methods of manufacture are disclosed. The method includes forming a passive device on a substrate on insulator material. The method further includes removing a portion of the insulator material to expose an underside surface of the substrate on insulator material. The method further includes forming material on the underside surface of the substrate on insulator material, thereby locally thickening the substrate on insulator material under the passive device. | 09-25-2014 |
20140312419 | FINFET DEVICES CONTAINING MERGED EPITAXIAL FIN-CONTAINING CONTACT REGIONS - A plurality of semiconductor fins are formed which extend from a semiconductor material portion that is present atop an insulator layer of a semiconductor-on-insulator substrate. A gate structure and adjacent gate spacers are formed that straddle each semiconductor fin. Portions of each semiconductor fin are left exposed. The exposed portions of the semiconductor fins are then merged by forming an epitaxial semiconductor material from an exposed semiconductor material portion that is not covered by the gate structure and gate spacers. | 10-23-2014 |
20140312420 | FINFET DEVICES CONTAINING MERGED EPITAXIAL FIN-CONTAINING CONTACT REGIONS - A plurality of semiconductor fins are formed which extend from a semiconductor material portion that is present atop an insulator layer of a semiconductor-on-insulator substrate. A gate structure and adjacent gate spacers are formed that straddle each semiconductor fin. Portions of each semiconductor fin are left exposed. The exposed portions of the semiconductor fins are then merged by forming an epitaxial semiconductor material from an exposed semiconductor material portion that is not covered by the gate structure and gate spacers. | 10-23-2014 |
20140312425 | FINFET WITH CRYSTALLINE INSULATOR - FinFET structures and methods of formation are disclosed. Fins are formed on a bulk substrate. A crystalline insulator layer is formed on the bulk substrate with the fins sticking out of the epitaxial oxide layer. A gate is formed around the fins protruding from the crystalline insulator layer. An epitaxially grown semiconductor region is formed in the source drain region by merging the fins on the crystalline insulator layer to form a fin merging region. | 10-23-2014 |
20140312428 | EPITAXIAL REPLACEMENT OF A RAISED SOURCE/DRAIN - Disclosed is a semiconductor article which includes a semiconductor substrate; a plurality of gate structures having a spacer adjacent to a conducting material of the gate structure wherein a corner of the spacer is faceted to create a faceted space between the faceted spacer and the semiconductor substrate; and a raised source/drain adjacent to each of the gate structures, the raised source/drain filling the faceted space and having a surface parallel to the semiconductor substrate. At least one gate structure of the plurality of gate structures is for an nFET and at least one gate structure of the plurality of gate structures is for a pFET. | 10-23-2014 |
20140327054 | Raised Source/Drain and Gate Portion with Dielectric Spacer or Air Gap Spacer - A semiconductor structure and method of manufacturing the same are provided. The semiconductor device includes epitaxial raised source/drain (RSD) regions formed on the surface of a semiconductor substrate through selective epitaxial growth. In one embodiment, the faceted side portions of the RSD regions are utilized to form cavity regions which may be filled with a dielectric material to form dielectric spacer regions. Spacers may be formed over the dielectric spacer regions. In another embodiment, the faceted side portions may be selectively grown to form air gap spacer regions in the cavity regions. A conformal spacer layer with interior and exterior surfaces may be formed in the cavity region, creating an air gap spacer defined by the interior surfaces of the conformal spacer layer. | 11-06-2014 |
20140327058 | SELF-ALIGNED CONTACTS FOR REPLACEMENT METAL GATE TRANSISTORS - Embodiments of the invention include methods of forming gate caps. Embodiments may include providing a semiconductor device including a gate on a semiconductor substrate and a source/drain region on the semiconductor substrate adjacent to the gate, forming a blocking region, a top surface of which extends above a top surface of the gate, depositing an insulating layer above the semiconductor device, and planarizing the insulating layer using the blocking region as a planarization stop. Embodiments further include semiconductor devices having a semiconductor substrate, a gate above the semiconductor substrate, a source/drain region adjacent to the gate, a gate cap above the gate that cover the full width of the gate, and a contact adjacent to the source/drain region having a portion of its sidewall defined by the gate cap. | 11-06-2014 |
20140346573 | SEMICONDUCTOR DEVICE INCLUDING EMBEDDED CRYSTALLINE BACK-GATE BIAS PLANES, RELATED DESIGN STRUCTURE AND METHOD OF FABRICATION - A method of forming a semiconductor device is disclosed. The method includes forming a first dielectric layer on a substrate; forming a set of bias lines on the first dielectric layer; covering the set of bias lines with a second dielectric layer; forming a semiconductor layer on the second dielectric layer; and forming a set of devices on the semiconductor layer above the set of bias lines. | 11-27-2014 |
20140346612 | BULK SEMICONDUCTOR FINS WITH SELF-ALIGNED SHALLOW TRENCH ISOLATION STRUCTURES - A silicon-carbon alloy layer and a silicon-germanium alloy layer are sequentially formed on a silicon-containing substrate with epitaxial alignment. Trenches are formed in the silicon-germanium alloy layer by an anisotropic etch employing a patterned hard mask layer as an etch mask and the silicon-carbon alloy layer as an etch stop layer. Fin-containing semiconductor material portions are formed on a bottom surface and sidewalls of each trench with epitaxial alignment with the silicon-germanium alloy layer and the silicon-carbon alloy layer. The hard mask layer and the silicon-germanium alloy layer are removed, and an oxygen-impermeable spacer is formed on sidewalls of each fin-containing semiconductor material portion. Physically exposed semiconductor portions are converted into semiconductor oxide portions, and the oxygen-impermeable spacers are removed. The remaining portions of the fin-containing semiconductor portions include semiconductor fins, which can be employed to form semiconductor devices. | 11-27-2014 |
20140353721 | BULK FINFET WITH CONTROLLED FIN HEIGHT AND HIGH-K LINER - A method of forming a semiconductor device that includes forming a material stack on a semiconductor substrate, the material stack including a first dielectric layer on the substrate, a second dielectric layer on the first dielectric layer, and a third dielectric layer on the second dielectric layer, wherein the second dielectric layer is a high-k dielectric. Openings are formed through the material stack to expose a surface of the semiconductor substrate. A semiconductor material is formed in the openings through the material stack. The first dielectric layer is removed selectively to the second dielectric layer and the semiconductor material. A gate structure is formed on a channel portion of the semiconductor material. In some embodiments, the method may provide a plurality of finFET or trigate semiconductor device in which the fin structures of those devices have substantially the same height. | 12-04-2014 |
20140353732 | HALO REGION FORMATION BY EPITAXIAL GROWTH - A semiconductor device and method for manufacturing the same, wherein the method includes fabrication of field effect transistors (FET). The method includes growing a doped epitaxial halo region in a plurality of sigma-shaped source and drain recesses within a semiconductor substrate. An epitaxial stressor material is grown within the sigma-shaped source and drain recesses surrounded by the doped epitaxial halo forming source and drain regions with controlled current depletion towards the channel region to improve device performance. Selective growth of epitaxial regions allows for control of dopants profile and hence tailored and enhanced carrier mobility within the device. | 12-04-2014 |
20140357037 | FINFET WITH ENHANCED EMBEDDED STRESSOR - A channel region of a finFET has fins having apexes in a first direction parallel to a surface of a substrate, each fin extending downwardly from the apex, with a gate overlying the apexes and between adjacent fins. A semiconductor stressor region extends in at least the first direction away from the fins to apply a stress to the channel region. Source and drain regions of the finFET can be separated from one another by the channel region, with the source and/or drain at least partly in the semiconductor stressor region. The stressor region includes a first semiconductor region and a second semiconductor region overlying and extending from the first semiconductor region. The second semiconductor region can be more doped than the first semiconductor region, and the first and second semiconductor regions can have opposite conductivity types where a portion of the second semiconductor region meets the first semiconductor region. | 12-04-2014 |
20140361314 | SEMICONDUCTOR ALLOY FIN FIELD EFFECT TRANSISTOR - Semiconductor alloy fin structures can be formed by recessing a semiconductor material layer including a first semiconductor material to form a trench, and epitaxially depositing a semiconductor alloy material of the first semiconductor material and a second semiconductor material within the trench. The semiconductor alloy material is epitaxially aligned to the first semiconductor material in the semiconductor material layer. First semiconductor fins including the first semiconductor material and second semiconductor fins including the semiconductor alloy material can be simultaneously formed. In one embodiment, the first and second semiconductor fins can be formed on an insulator layer, which prevents diffusion of the second semiconductor material to the first semiconductor fins. In another embodiment, shallow trench isolation structures and reverse biased wells can be employed to provide electrical insulation among neighboring semiconductor fins. | 12-11-2014 |
20140374796 | SEMICONDUCTOR STRUCTURE WITH ASPECT RATIO TRAPPING CAPABILITIES - A semiconductor structure includes a first semiconductor region. The first semiconductor region includes a first semiconductor layer composed of a group IV semiconductor material having a top surface and a back surface. The first semiconductor layer has an opening in the top surface to at least a depth greater than an aspect ratio trapping (ART) distance. The first semiconductor region also has a second semiconductor layer composed of a group III/V semiconductor compound deposited within the opening and on the top surface of the first semiconductor layer. The second semiconductor layer forms an ART region from the bottom of the opening to the ART distance. | 12-25-2014 |
20150041908 | METHOD OF MANUFACTURING A FinFET DEVICE USING A SACRIFICIAL EPITAXY REGION FOR IMPROVED FIN MERGE AND FinFET DEVICE FORMED BY SAME - A method for manufacturing a fin field-effect transistor (FinFET) device comprises forming a plurality of fins on a substrate, epitaxially growing a sacrificial epitaxy region between the fins, stopping growth of the sacrificial epitaxy region at a beginning of merging of epitaxial shapes between neighboring fins, and forming a dielectric layer on the substrate including the fins and the sacrificial epitaxy region, wherein a portion of the dielectric layer is positioned between the sacrificial epitaxy region extending from fins of adjacent transistors. | 02-12-2015 |
20150054081 | EPITAXIAL SEMICONDUCTOR RESISTOR WITH SEMICONDUCTOR STRUCTURES ON SAME SUBSTRATE - An electrical device is provided that includes a substrate having an upper semiconductor layer, a buried dielectric layer and a base semiconductor layer. At least one isolation region is present in the substrate that defines a semiconductor device region and a resistor device region. The semiconductor device region includes a semiconductor device having a back gate structure that is present in the base semiconductor layer. Electrical contact to the back gate structure is provided by doped epitaxial semiconductor pillars that extend through the buried dielectric layer. An epitaxial semiconductor resistor is present in the resistor device region. Undoped epitaxial semiconductor pillars extending from the epitaxial semiconductor resistor to the base semiconductor layer provide a pathway for heat generated by the epitaxial semiconductor resistor to be dissipated to the base semiconductor layer. The undoped and doped epitaxial semiconductor pillars are composed of the same epitaxial semiconductor material. | 02-26-2015 |
20150056792 | FINFET AND METHOD OF FABRICATION - An improved finFET and method of fabrication is disclosed. Embodiments of the present invention take advantage of the different epitaxial growth rates of {110} and {100} silicon. Fins are formed that have {110} silicon on the fin tops and {100} silicon on the long fin sides (sidewalls). The lateral epitaxial growth rate is faster than the vertical epitaxial growth rate. The resulting merged fins have a reduced merged region in the vertical dimension, which reduces parasitic capacitance. Other fins are formed with {110} silicon on the fin tops and also {110} silicon on the long fin sides. These fins have a slower epitaxial growth rate than the {100} side fins, and remain unmerged in a semiconductor integrated circuit, such as an SRAM circuit. | 02-26-2015 |
20150060944 | DEVICE STRUCTURE WITH INCREASED CONTACT AREA AND REDUCED GATE CAPACITANCE - A FET structure including epitaxial source and drain regions includes large contact areas and exhibits both low resistivity and low parasitic gate to source/drain capacitance. The source and drain regions are laterally etched to provide recesses for accommodating low-k dielectric material without compromising the contact area between the source/drain regions and their associated contacts. A high-k dielectric layer is provided between the raised source/drain regions and a gate conductor as well as between the gate conductor and a substrate, such as an ETSOI or PDSOI substrate. The structure is usable in electronic devices such as MOSFET devices. | 03-05-2015 |
20150061021 | SEMI-CONDUCTOR DEVICE WITH EPITAXIAL SOURCE/DRAIN FACETTING PROVIDED AT THE GATE EDGE - A semiconductor structure includes an active layer located on a substrate and a first and a second gate structure located on the active layer. A first raised epitaxial region is located on the active layer between the first and the second gate. The first raised epitaxial region has a first facet shaped edge and a first vertical shape edge, such that the first facet shaped edge is located adjacent the first gate structure. A second raised epitaxial region is also located on the active layer between the first and the second gate structure. The second raised epitaxial region has a second facet shaped edge and a second vertical shape edge, such that the second facet shaped edge is located adjacent the second gate structure. A trench region is located between the first and the second vertical shaped edge for electrically isolating the first and the second raised epitaxial region. | 03-05-2015 |
20150084101 | MULTI-FIN FINFETS WITH MERGED-FIN SOURCE/DRAINS AND REPLACEMENT GATES - A semiconductor structure including semiconductor fins, a gate over a middle portion of the semiconductor fins, and faceted semiconductor regions outside of the gate separated from gaps may be formed. The semiconductor structure may be formed by forming fins on a semiconductor substrate where each fin has a pair of sidewalls aligned parallel to the length of the fin, growing dummy semiconductor regions on the sidewalls of the fins, forming a sacrificial gate that covers a center portion of the fins and the dummy semiconductor regions, removing portions of the dummy semiconductor regions not covered by the sacrificial gate, and growing faceted semiconductor regions on the sidewalls of the portions of the fins not covered by the sacrificial gate. The faceted semiconductor regions may intersect to form gaps between the faceted semiconductor regions and the gate. | 03-26-2015 |
20150087120 | Raised Source/Drain and Gate Portion with Dielectric Spacer or Air Gap Spacer - A semiconductor structure and method of manufacturing the same are provided. The semiconductor device includes epitaxial raised source/drain (RSD) regions formed on the surface of a semiconductor substrate through selective epitaxial growth. In one embodiment, the faceted side portions of the RSD regions are utilized to form cavity regions which may be filled with a dielectric material to form dielectric spacer regions. Spacers may be formed over the dielectric spacer regions. In another embodiment, the faceted side portions may be selectively grown to form air gap spacer regions in the cavity regions. A conformal spacer layer with interior and exterior surfaces may be formed in the cavity region, creating an air gap spacer defined by the interior surfaces of the conformal spacer layer. | 03-26-2015 |
20150102428 | MERGED FIN FINFET WITH (100) SIDEWALL SURFACES AND METHOD OF MAKING SAME - A merged fin finFET and method of fabrication. The finFET includes: two or more single-crystal semiconductor fins on a top surface of an insulating layer on semiconductor substrate, each fin of the two or more fins having a central region between and abutting first and second end regions and opposite sides, top surfaces and sidewalls of the two or more fins are (100) surfaces and the longitudinal axes of the two or more fins aligned with a [100] direction; a gate dielectric layer on each fin of the two or more fins; an electrically conductive gate over the gate dielectric layer over the central region of each fin of the of two or more fins; and a merged source/drain comprising an a continuous layer of epitaxial semiconductor material on ends of each fin of the two or more fins, the ends on a same side of the conductive gate. | 04-16-2015 |
20150145033 | HALO REGION FORMATION BY EPITAXIAL GROWTH - A structure including a semiconductor substrate including a source region and a drain region, a gate located above the semiconductor substrate and between the source region and the drain region, and two opposing halo regions being part of the source and drain regions, respectively, the halo regions being grown epitaxially, wherein the source region and the drain region include a stressor material. | 05-28-2015 |
20150145063 | FIELD EFFECT TRANSISTORS WITH VARYING THRESHOLD VOLTAGES - A method including providing a semiconductor substrate including a first semiconductor device and a second semiconductor device, the first and second semiconductor devices including dummy spacers, dummy gates, and extension regions; protecting the second semiconductor device with a mask; removing the dummy spacers from the first semiconductor device; and depositing in-situ doped epitaxial regions on top of the extension regions of the first semiconductor device. | 05-28-2015 |
20150155301 | SEMICONDUCTOR SUBSTRATE WITH MULTIPLE SiGe REGIONS HAVING DIFFERENT GERMANIUM CONCENTRATIONS BY A SINGLE EPITAXY PROCESS - A substrate with two SiGe regions having different Germanium concentrations and a method for making the same. The structure includes an extremely-thin-silicon-germanium-on-insulator (ETSGOI) substrate with at least two active regions, wherein each of the at least two active regions has a SiGe layer with uniform Germanium concentration, and the Germanium concentration of the SiGe layer of one of the at least two active regions is different than the Germanium concentration of the SiGe layer of the other of at least two active regions. | 06-04-2015 |
20150155306 | STRUCTURE AND METHOD TO REDUCE CRYSTAL DEFECTS IN EPITAXIAL FIN MERGE USING NITRIDE DEPOSITION - FinFET devices and methods of making the same. A structure includes: a substrate with a buried insulator, a plurality of fins over the buried insulator, and a nitride material filing spaces between the plurality of fins, wherein the plurality of fins remain uncovered by the nitride. | 06-04-2015 |
20150155307 | STRUCTURE AND METHOD TO REDUCE CRYSTAL DEFECTS IN EPITAXIAL FIN MERGE USING NITRIDE DEPOSITION - FinFET devices and methods of making the same. A structure includes: a substrate with a buried insulator, a plurality of fins over a recessed buried insulator, and a nitride material filing recessed spaces between the plurality of fins, wherein the plurality of fins remain uncovered by the nitride, and wherein the nitride material does not contact the bottom of the plurality of fins. | 06-04-2015 |
20150187815 | MULTI-FIN FINFETS WITH MERGED-FIN SOURCE/DRAINS AND REPLACEMENT GATES - A semiconductor structure including semiconductor fins, a gate over a middle portion of the semiconductor fins, and faceted semiconductor regions outside of the gate separated from gaps may be formed. The semiconductor structure may be formed by forming fins on a semiconductor substrate where each fin has a pair of sidewalls aligned parallel to the length of the fin, growing dummy semiconductor regions on the sidewalls of the fins, forming a sacrificial gate that covers a center portion of the fins and the dummy semiconductor regions, removing portions of the dummy semiconductor regions not covered by the sacrificial gate, and growing faceted semiconductor regions on the sidewalls of the portions of the fins not covered by the sacrificial gate. The faceted semiconductor regions may intersect to form gaps between the faceted semiconductor regions and the gate. | 07-02-2015 |