Class / Patent application number | Description | Number of patent applications / Date published |
419011000 | Nonmetal is elemental carbon | 55 |
20090060771 | Method of manufacturing crankshaft bushing - A method of forming a crankshaft bushing or similar component is provided. A compaction die is provided having an axial, generally cylindrical internal opening. An upper and a lower punch are provided with exterior surfaces corresponding to the internal opening of the compaction die. An upper core rod passes through an axial opening in the upper punch. A lower core rod passes through an axial opening in the lower punch. The upper core rod and the lower core rod each may have a generally flat external surface section. A metal powder is compacted in the compaction die by the combined action of the upper and lower punches and the upper and lower core rods. | 03-05-2009 |
20090060772 | METHOD OF MANUFACTURING METAL-GRAPHITE BRUSH MATERIAL FOR MOTOR - A method of manufacturing a metal-graphite brush material for a motor, which allows high-density formation of copper particles on the surfaces of graphite particles. The method: attaches copper complex to graphite particles; heat-treats the graphite particles attached with the copper particles, thereby to pyrolyze the copper complex to form copper particles on the surfaces of the graphite particles; forms the graphite particles having the copper particles formed thereon, together with a resin, into a formed product; and reduction-sinters the formed product under a reducing atmosphere to pyrolyze the resin, thereby to form a sintered body and also to reduce copper oxide formed in surface layers of the copper particles during the heat-treating. | 03-05-2009 |
20090257903 | Powder Metallurgically Manufactured High Speed Steel - The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.710-15-2009 | |
20090269235 | Production method for sintered machine components - A production method for sintered machine components, includes preparing an Fe alloy powder A, an Fe alloy powder B, an Fe—P powder, and a graphite powder. The Fe alloy powder A consists of, by mass %, 25 to 45% of Cr, 1.0 to 3.0% of Mo, 1.0 to 3.0% of Si, 0.5 to 1.5% of C, and the balance of Fe and inevitable impurities. The Fe alloy powder B consists of, by mass 15 to 35% of Cr, 15 to 30% of Ni, and the balance of Fe and inevitable impurities, and the Fe—P powder consists of 10 to 30 mass % of P and the balance of Fe and inevitable impurities. The production method further includes mixing 40 to 60 mass % of the Fe alloy powder B, 1.0 to 5.0 mass % of the Fe—P powder, and 0.5 to 3.5 mass % of the graphite powder with the Fe alloy powder A into a mixed powder. The production method further includes compacting the mixed powder into a green compact and sintering the green compact. | 10-29-2009 |
20100008812 | Hard phase forming alloy powder, wear resistant sintered alloy, and production method for wear resistant sintered alloy - A hard phase forming alloy powder, for forming a hard phase dispersed in a sintered alloy, consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities. A production method, for a wear resistant sintered alloy, includes preparing a matrix forming powder, the hard phase forming alloy powder, and a graphite powder. The production method further includes mixing 15 to 45% of the hard phase forming alloy powder and 0.5 to 1.5% of the graphite powder with the matrix forming powder into a raw powder. The production method further includes compacting the raw powder into a green compact having a predetermined shape and includes sintering the green compact. A wear resistant sintered alloy exhibits a metallic structure in which 15 to 45% of a hard phase is dispersed in a matrix. The hard phase consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities. | 01-14-2010 |
20100015002 | Processing of Single-Walled Carbon Nanotube Metal-Matrix Composites Manufactured by an Induction Heating Method - In some embodiments, the present invention is directed to a new composition of matter. Such a composition generally comprises a functionalized single-wall carbon nanotube (SWNT) which is coated with a metal that would not react with carbon at elevated temperatures. The metal-coated tube is incorporated into a metal matrix that could potentially form carbides. In some or other embodiments, the present invention is directed to methods of making such compositions. | 01-21-2010 |
20100034686 | Method for making a non-toxic dense material - A composition having high density and low toxicity suitable for use as a shotgun pellet, a bullet or armor piercing projectile and a method for manufacturing such composition is described. This material and product are developed to economically address the toxicity problems inherent in lead shot and bullets. This composition, in its present embodiment, is also suitable for use in any product requiring high-density and low toxicity. One present embodiment maintains the magnetic properties of the projectile if desired. | 02-11-2010 |
20100074790 | IRON-BASED SINTERED ALLOY, IRON-BASED SINTERED-ALLOY MEMBER AND PRODUCTION PROCESS FOR THEM - An iron-based sintered alloy of the present invention is an iron-based sintered alloy, which is completed by sintering a powder compact made by press forming a raw material powder composed of Fe mainly, and is such that: when the entirety is taken as 100% by mass, carbon is 0.1-1.0% by mass; Mn is 0.01-1.5% by mass; the sum of the Mn and Si is 0.02-3.5% by mass; and the major balance is Fe. It was found out that, by means of an adequate amount of Mn and Si, iron-based sintered alloys are strengthened and additionally a good dimensional stability is demonstrated. As a result, it is possible to suppress or obsolete the employment of Cu or Ni, which has been believed to be essential virtually, the recyclability of iron-based sintered alloys can be enhanced, and further their cost reduction can be intended. | 03-25-2010 |
20100080725 | Production method for sintered valve guide - A production method for a sintered valve guide includes preparing a raw powder which is primarily made of an iron powder and which includes at least a copper alloy powder and a graphite powder. The production method further includes compacting the raw powder into a green compact having an approximately cylindrical shape and sintering the green compact at 950 to 1050° C. The iron powder includes particles, which do not pass through a sieve of 240 mesh, at not less than 40 mass %, and not less than 70 mass % of the powder particles have not more than 0.5 of degree of circularity. | 04-01-2010 |
20100143176 | METHOD OF PRODUCING TITANIUM ALLOY COMPOSITE MATERIAL - A method of producing a titanium alloy composite material comprises mixing carbon fibers and a powder of an element which forms a carbide in reaction with carbon, subliming the element under high temperature vacuum, and coating the carbon fibers with a layer containing the element and the carbide to produce coated carbon fibers. The method further comprises mixing the coated carbon fibers and titanium alloy powder to form a mixture, and applying a mechanical impact force to the mixture to fix the carbon fibers on the surface of the titanium alloy powder to obtain a carbon fiber-fixed titanium alloy powder. The method further comprises sintering the carbon fiber-fixed titanium alloy powder to form a sintered body and plastic working the sintered body to disperse the carbon fibers in crystal grains of the titanium alloy. | 06-10-2010 |
20100183469 | POWDER METALLURGY METHOD FOR PRODUCING AN EXTRUDED PROFILE - The invention relates to a method for producing a profile by extruding powdered metal and/or powdered metal alloys. According to said method, a powder feedstock is heated to an extrusion temperature below the melting temperature of the powder and is expelled under pressure through an opening in a die to form the section. At least one metal or a metal alloy of the powder is a reactive metal that spontaneously forms a natural oxide layer on a free surface and/or the powder contains fibre-type particles that are distributed homogeneously in the powder feedstock and that absorb microwave radiation. The powder feedstock is heated to an extrusion temperature by microwave irradiation. The method permits rapid, uniform heating in all regions of the powder feedstock. | 07-22-2010 |
20100290943 | METHOD TO PRODUCE SINTERING POWDER BY GRINDING PROCESS WITH CARBON NANO TUBE - Disclosed herein is a method of producing high-quality sintering powder by grinding metal powder along with carbon nanotube (CNT) particles. | 11-18-2010 |
20110091344 | IRON-BASED SINTERED POWDER METAL FOR WEAR RESISTANT APPLICATIONS - A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering. | 04-21-2011 |
20110123383 | METAL POWDER FOR METAL LASER-SINTERING AND METAL LASER-SINTERING PROCESS USING THE SAME - A metal powder for use in a metal laser-sintering wherein a three-dimensional shaped object is produced by irradiating a powder layer of the metal powder with a light beam to form a sintered layer and thereby laminating the sintered layers. The metal powder of the present invention is characterized in that it comprises an iron-based powder and at least one kind of powder selected from the group consisting of a nickel powder, a nickel-based alloy powder, a copper powder, a copper-based alloy powder and a graphite powder; and the iron-based powder has been annealed. In such metal powder, the iron-based powder is in a softened state due to the annealing treatment thereof. Accordingly, the use of the metal powder in a metal laser-sintering process makes it possible to reduce a machining resistance attributable to the residual metal powder adherent to the surface of the shaped object, which leads to an achievement of an extended lifetime of a machining tool. | 05-26-2011 |
20110176950 | METHOD FOR PRODUCING SINTERED COMPACT BY POWDER METALLURGY - A high-strength sintered compact is produced at low cost using an alloy steel powder for powder metallurgy containing no nickel or copper by compacting the alloy steel powder for powder metallurgy or a mixed powder containing the alloy steel powder at a pressure of | 07-21-2011 |
20110256014 | GRAPHENE/METAL NANOCOMPOSITE POWDER AND METHOD OF MANUFACTURING THE SAME - Graphene/metal nanocomposite powder and a method of preparing the same are provided. The graphene/metal nanocomposite powder includes a base metal and graphenes dispersed in the base metal. The graphenes act as a reinforcing material for the base metal. The graphenes are interposed as thin film types between metal particles of the base metal and bonded to the metal particles. The graphenes contained in the base metal have a volume fraction exceeding 0 vol % and less than 30 vol % corresponding to a limit within which a structural change of the graphenes due to a reaction between the graphenes is prevented. | 10-20-2011 |
20110262295 | Method for fabricating hard particle-dispersed composite materials - A method of making a hard particle-dispersed metal matrix-bonded composite, includes the steps of mixing hard particles and ductile metal particles to yield a mixture, and sintering the mixture under a pressure of less than 2.0 GPa and at a temperature of less than 1200° C. for a sufficient time to yield the composite. A composite material made by the above method is disclosed. | 10-27-2011 |
20110286876 | THERMAL MANAGEMENT COMPOSITE MATERIALS - Graphite aluminum composites for use in thermal management applications, such as heat sinks, are manufactured using pressure molds. The materials may be mixed previous to insertion into the mold, or can be mixed within the mold. Further, graphitic particles, such as graphitic needle coke surfaces, can be coated with the aluminum before the mold process is performed. Further, ceramic sheets can be inserted into the mixture before the mold process is performed so that the molded material can then be sliced to provide a carbon aluminum composite plate with a ceramic sheet on one of its surfaces. | 11-24-2011 |
20120082584 | SINTERED MATERIAL FOR VALVE GUIDES AND PRODUCTION METHOD THEREFOR - A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively. | 04-05-2012 |
20120082585 | SINTERED MATERIAL FOR VALVE GUIDES AND PRODUCTION METHOD THEREFOR - A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively. | 04-05-2012 |
20120107168 | IRON-BASED SINTERED SLIDING MEMBER AND MANUFACTURING METHOD THEREOF - An iron-based sintered sliding member that contains no free cementite in its structure and is excellent in tribological property such as friction and wear, and a method of manufacturing that iron-based sintered sliding member are provided. To iron powder as a main component, 3-20 mass % alloy powder, which comprises 4-6 mass % manganese, 3-5 mass % iron, and copper as a remaining component, and 1-5 mass % carbon powder are blended, and mixed to obtain powder mixture. Then, the powder mixture is filled in a mold and compacted to make a green compact of a desired shape. This green compact is sintered at a temperature of 1000-1100 degrees Celsius for 60 minutes in a heating furnace whose inside is adjusted to be a neutral or reducing atmosphere. | 05-03-2012 |
20120134869 | COMPOSITE SINTERING MATERIALS USING CARBON NANOTUBE AND MANUFACTURING METHOD THEREOF - The present invention relates to a manufacturing method of composite sintering materials using a carbon nanotube comprises the steps of; dipping diluted HF solution, natal, or phosphoric acid along with a carbon nanotube solution dispersed to metal power, forming a predetermined form by pressing the master alloys, sintering the predetermined form in an atmosphere of nitrogen gas to grow the carbon nanotube, generating the carbon nanotube in the pores of the predetermined form by inserting ammonia, carbon dioxide carbonated water, acetylene, methane, methanol, or benzene to the sintered product in an inert gas atmosphere of a temperature about 1200° C. to add a toughness; and re-sintering the sintered product in which the carbon nanotube is generated in the atmosphere of nitrogen gas to growth the carbon nanotube. | 05-31-2012 |
20120134870 | COMPOSITE SINTERING MATERIALS USING CARBON NANOTUBE AND MANUFACTURING METHOD THEREOF - The present invention relates to a manufacturing method of composite sintering materials using a carbon nanotube comprises the steps of; pressing metal power to obtain a predetermined form, heating the predetermined form in an atmosphere of nitrogen gas for sintering, dipping and heating a sintered product obtained by the sintering process to an organic solution dispersed with a carbon nanotube to combine the carbon nanotube for generating the carbon nanotube, and sintering the sintered product in an atmosphere of nitrogen gas for re-sintering to grow the generated carbon nanotube. The composite sintering materials using carbon nanotubes of the present invention have excellent mechanical, thermal, and electric and electronic characteristics as well as have effects of material cost reduction and manufacturing cost reduction due to reduced sintering temperature. | 05-31-2012 |
20120219450 | IRON BASED POWDER COMPOSITION - A bonded metallurgical powder composition including: an iron-based powder having a weight average particle size in the range of 20-60 μm, in an amount of at least 80 percent by weight of the composition, graphite powder in an amount between 0.15-1.0 percent by weight of the composition, a binding agent in an amount between 0.05-2.0 percent by weight of the composition, a flow agent in an amount between 0.001-0.2 percent by weight of the composition; wherein the graphite powder is bound to the iron-based powder particles by means of the binding agent, and wherein the powder composition has an apparent density of at least 3.10 g/cm | 08-30-2012 |
20130028780 | IRON-BASED SINTERED POWDER METAL FOR WEAR RESISTANT APPLICATIONS - A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering. | 01-31-2013 |
20130039796 | MASTER ALLOY FOR PRODUCING SINTER HARDENED STEEL PARTS AND PROCESS FOR THE PRODUCTION OF SINTER HARDENED PARTS - A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders. | 02-14-2013 |
20130058825 | SINTERED ALLOY AND MANUFACTURING METHOD THEREOF - A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 μm; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 μm or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B. | 03-07-2013 |
20130084203 | IRON-BASED SINTERED SLIDING MEMBER AND PRODUCTION METHOD THEREFOR - An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. | 04-04-2013 |
20130136646 | NITRIDED SINTERED STEELS - The present invention concerns a method of producing sintered components, and sintered components by the method. The method provides a cost effective production of sintered steel parts with wear resistance properties comparable to those of components made from chilled cast iron. | 05-30-2013 |
20130195708 | Metal-Bonded Graphite Foam Composites - A metal-bonded graphite foam composite includes a ductile metal continuous phase and a dispersed phase that includes graphite foam particles. | 08-01-2013 |
20130251585 | SINTERED ALLOY AND PRODUCTION METHOD THEREFOR - A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m | 09-26-2013 |
20130251586 | SINTERED BEARING AND PREPARATION METHOD THEREOF - The present invention relates to a sintered bearing and a preparation method thereof, wherein the method comprises: a step for forming a mixed powder by mixing metal powder, kish graphite, and lubricant; forming a molded body by applying pressure to the mixed powder; forming a sintered body by sintering the molded body; and impregnating the sintered body in oil. The invention is prepared by adding 0.01-10 parts by weight of kish graphite to metal powder and thus provides excellent abrasion resistance, strength, and self lubricity. | 09-26-2013 |
20130323108 | INTERMETALLIC BONDED DIAMOND COMPOSITE COMPOSITION AND METHODS OF FORMING ARTICLES FROM SAME - An intermetallic bonded diamond composite composition and methods of processing such a composition are provided by the present invention. The intermetallic bonded diamond composite composition preferably comprises a nickel aluminide (Ni.sub.3Al) binder and diamond particles dispersed within the nickel aluminide (Ni.sub.3Al) binder. Additionally, the composite composition has a processing temperature of at least about 1,200.degree. C. and is processed such that the diamond particles remain intact and are not converted to graphite or vaporized by the high-temperature process. Methods of forming the composite composition are also provided that generally comprise the steps of milling, pressing, and sintering the high-temperature intermetallic binder and diamond particles. | 12-05-2013 |
20140234152 | SINTERED BEARING AND METHOD FOR MANUFACTURING SAME - Provided is a sintered bearing that is capable of reducing cost through reduction in usage amount of copper, excellent in initial running-in characteristics and quietness, and is high in durability. Raw material powders including iron powder, flat copper powder, low-melting point metal powder, and graphite are loaded into a mold, and a green compact is formed under a state in which the flat copper powder is caused to adhere onto a molding surface. Subsequently, sintering is carried out without causing iron in the green compact to react with carbon so that an iron structure is formed of a ferrite phase. In this manner, a sintered bearing ( | 08-21-2014 |
20140248174 | SINTERED ALLOY AND MANUFACTURING METHOD THEREOF - A sintered alloy includes, in percentage by mass, Cr: 10.37 to 39.73, Ni: 5.10 to 24.89, Si: 0.14 to 2.52, Cu: 1.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 μm; and a phase B containing precipitated metallic carbide with an average particle diameter of 10 μm or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B. | 09-04-2014 |
20140271320 | IRON BASED SINTERED SLIDING MEMBER AND METHOD FOR PRODUCING SAME - An iron-based sintered sliding member is provided in which solid lubricating agent is dispersed uniformly inside of powder particles in addition to inside of pores and particle interfaces of the powder, the agent is strongly fixed, and sliding properties and mechanical strength are superior. The iron-based sintered sliding member contains S: 0.2 to 3.24 mass %, Cu: 3 to 10 mass %, remainder: Fe and inevitable impurities, as an overall composition; the metallic structure includes a base in which sulfide particles are dispersed, and pores; the base is a ferrite phase or a ferrite phase in which copper phase is dispersed; and the sulfide particles are dispersed at a ratio of 0.8 to 15.0 vol % versus the base. | 09-18-2014 |
20140286811 | FE-BASED SINTERED ALLOY AND MANUFACTURING METHOD THEREOF - An Fe-based sintered alloy, essentially consists of, in percentage by mass, Mn: 0.5 to 2.0, Mo: 0.3 to 1.6, Cu: 0.4 to 1.5, C: 0.4 to 0.7 and the balance of Fe plus unavoidable impurities; and has a metallic structure made of 5 to 70% of martensite phase relative to a base material except pore and 25 to 90% of bainite phase relative to the base material except the pore. | 09-25-2014 |
20140286812 | IRON BASE SINTERED SLIDING MEMBER AND METHOD FOR PRODUCING SAME - An iron-based sintered sliding member is provided in which solid lubricating agent is dispersed uniformly inside of powder particles in addition to inside of pores and particle interfaces of the powder, the agent is strongly fixed, and sliding properties and mechanical strength are superior. The iron-based sintered sliding member contains S: 3.24 to 8.10 mass %, remainder: Fe and inevitable impurities, as an overall composition; the metallic structure includes a ferrite base in which sulfide particles are dispersed, and pores; and the sulfide particles are dispersed at a ratio of 15 to 30 vol % versus the base. | 09-25-2014 |
20140294653 | MARTENSITIC OXIDE DISPERSION STRENGTHENED ALLOY WITH ENHANCED HIGH-TEMPERATURE STRENGTH AND CREEP PROPERTY, AND METHOD OF MANUFACTURING THE SAME - The present application discloses a martensitic oxide dispersion-strengthened alloy having enhanced high-temperature strength and creep properties. The alloy includes chromium (Cr) of 8 to 12% by weight, yttria (Y | 10-02-2014 |
20140294654 | IRON-BASED SINTERED ALLOY FOR SLIDING MEMBER AND PRODUCTION METHOD THEREFOR - An iron-based sintered alloy for sliding member, in which seizure resistance is improved, and a production method therefor, are provided. The iron-based sintered alloy for sliding member consists of, by mass %, 10 to 30% of Cu, 0.2 to 2.0 % of C, 0.03 to 0.9 % of Mn, 0.36 to 3.65% of S, and the balance of Fe and inevitable impurities in the overall composition. The iron-based sintered alloy for sliding member exhibits a metallic structure in which copper phases and pores are dispersed in the matrix that includes mainly a martensite structure and sulfide particles are dispersed in the matrix and the copper phases. The sulfide particles are dispersed at 1 to 30 vol. % with respect to the matrix. | 10-02-2014 |
20140301886 | IRON-BASED SINTERED POWDER METAL FOR WEAR RESISTANT APPLICATIONS - A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering. | 10-09-2014 |
20140301887 | FEPT-C-BASED SPUTTERING TARGET AND PROCESS FOR PRODUCING THE SAME - An FePt—C-based sputtering target contains Fe, Pt, and C and has a structure in which an FePt-based alloy phase and a C phase containing unavoidable impurities are mutually dispersed, the FePt-based alloy phase containing Pt in an amount of 40 at % or more and 60 at % or less with the balance being Fe and unavoidable impurities. The content of C is 21 at % or more and 70 at % or less based on the total amount of the target. | 10-09-2014 |
20140322062 | PROCESS FOR PRODUCING FEPT-BASED SPUTTERING TARGET - A process for producing an FePt-based sputtering target includes adding C powder containing unavoidable impurities and metal oxide powder containing unavoidable impurities to FePt-based alloy powder containing Pt in an amount of 40 at % or more and 60 at % or less with the balance being Fe and unavoidable impurities so that the C powder and the metal oxide powder are contained to satisfy: | 10-30-2014 |
20140322063 | PROCESS FOR PRODUCING FEPT-BASED SPUTTERING TARGET - A process for producing an FePt-based sputtering target includes adding metal oxide powder containing unavoidable impurities to FePt-based alloy powder containing Pt in an amount of 40 at % or more and less than 60 at % and one or more kinds of metal elements other than Fe and Pt in an amount of more than 0 at % and 20 at % or less with the balance being Fe and unavoidable impurities and with a total amount of Pt and the one or more kinds of metal elements being 60 at % or less so that the metal oxide powder accounts for 20 vol % or more and 40 vol % or less of a total amount of the FePt-based alloy powder and the metal oxide powder, followed by mixing the FePt-based alloy powder and the metal oxide powder to produce a powder mixture. | 10-30-2014 |
20140363326 | SYSTEM AND METHOD FOR ADDITIVE MANUFACTURING - A method for forming a component includes providing a first layer of a mixture of first and second powders. The method includes determining the frequency of an alternating magnetic field to induce eddy currents sufficient to bulk heat only one of the first and second powders. The alternating magnetic field is applied at the determined frequency to a portion of the first layer of the mixture using a flux concentrator. Exposure to the magnetic field changes the phase of at least a portion of the first powder to liquid. The liquid portion couples to at least some of the second powder and subsequently solidifies to provide a composite component. | 12-11-2014 |
20150023830 | DIAMOND METAL COMPOSITE - The present invention relates to a method for producing diamond-metal composites including mixing diamond particles with metal-filler particles forming a diamond/metal-filler mixture, forming a green body of the diamond/metal-filler mixture, optionally green machining the green body to a work piece before or after pre-sintering by heating the green body to a temperature <500° C., infiltrating the green body or the work piece with one or more wetting elements or infiltrating the green body or the work piece with one or more wetting alloys, which infiltration step being carried out under vacuum or in an inert gas atmosphere at a pressure <200 Bar. The invention relates further to a green body, a diamond metal composite, and use of the diamond metal composite. | 01-22-2015 |
20150037196 | Cu-BASED SINTERED SLIDING MEMBER - A Cu-based sintered sliding member that can be used under high-load conditions. The sliding member is age-hardened, including 5 to 30 mass % Ni, 5 to 20 mass % Sn, 0.1 to 1.2 mass % P, and the rest including Cu and unavoidable impurities. In the sliding member, an alloy phase containing higher concentrations of Ni, P and Sn than their average concentrations in the whole part of the sliding member, is allowed to be present in a grain boundary of a metallic texture, thereby achieving excellent wear resistance. Hence, without needing expensive hard particles, there can be obtained, at low cost, a Cu-based sintered sliding member usable under high-load conditions. Even more excellent wear resistance is achieved by containing 0.3 to 10 mass % of at least one solid lubricant selected from among graphite, graphite fluoride, molybdenum disulfide, tungsten disulfide, boron nitride, calcium fluoride, talc and magnesium silicate mineral powders. | 02-05-2015 |
20150064045 | SINTERED BEARING AND MANUFACTURING METHOD FOR SAME - Provided is a sintered bearing ( | 03-05-2015 |
20150064046 | TI/TIC COMPOSITE, PRODUCTION METHOD AND USE THEREOF - The present invention provides a Ti material extremely high in mechanical strength. A Ti/TiC composite, wherein no simple substance of carbon essentially exists in a TiC, and wherein 0.3 mass % or more of oxygen is solidified in the composite. A Ti/TiC composite has an upper yield point in a relation between a tensile strength and an elongation. | 03-05-2015 |
20150139847 | SINTERED BEARING - Provided is a sintered bearing ( | 05-21-2015 |
20150306663 | METHODS OF FORMING BODIES FOR EARTH-BORING DRILLING TOOLS COMPRISING MOLDING AND SINTERING TECHNIQUES - Methods of fabricating bodies of earth-boring tools include mechanically injecting a powder mixture into a mold cavity, pressurizing the powder mixture within the mold cavity to form a green body, and sintering the green body to a desired final density to form at least a portion of a body of an earth-boring tool. For example, a green bit body may be injection molded, and the green bit body may be sintered to form at least a portion of a bit body of an earth-boring rotary drill bit. Intermediate structures formed during fabrication of an earth-boring tool include green bodies having a plurality of hard particles, a plurality of matrix particles comprising a metal matrix material, and an organic material that includes a long chain fatty acid derivative. Structures formed using the methods of fabrication are also disclosed. | 10-29-2015 |
20150325351 | HIGH-PERMEABILITY AMORPHOUS COMPRESSED POWDER CORE BY MEANS OF HIGH-TEMPERATURE MOLDING, AND METHOD FOR PREPARING SAME - In the present invention, according to a method for preparing a high-permeability amorphous compressed powder core having a small variable range of effective permeability even at a high frequency band by means of high-temperature molding, it is possible to prepare an amorphous compressed powder core having a small variable range of effective permeability even at a high frequency band, an effective permeability of 75 or more, and a significantly small core loss of 300 mW/cc or less under conditions in which the frequency is 50 KHz and the induced magnetic flux is 1,000 Gauss, by coating twice, i.e. with phosphoric acid coating and polyimide-based coating as insulators between powders, and then automatic compression molding at a temperature of about 200 to 550′C by using molybdenum disulfide (MoS | 11-12-2015 |
20160001471 | SYNTHESIS OF EFFECTIVE CARBON NANOREINFORCEMENTS FOR STRUCTURAL APPLICATIONS - A methodology is disclosed to produce nanostructured carbon particles that act as effective reinforcements. The process is conducted in the solid state at close to ambient conditions. The carbon nanostructures produced under this discovery are nanostructured and are synthesized by mechanical means at standard conditions. The benefit of this processing methodology is that those carbon nanostructures can be used as effective reinforcements for composites of various matrices. As example, are to demonstrate its effectiveness the following matrices were including in testing: ceramic, metallic, and polymeric (organic and inorganic), as well as bio-polymers. The reinforcements have been introduced in those matrices at room and elevated temperatures. The raw material is carbon soot that is a byproduct and hence abundant and cheaper than pristine carbon alternatives (e.g. nanotubes, graphene). | 01-07-2016 |
20160052059 | COMPACT FOR PRODUCING A SINTERED ALLOY, A WEAR-RESISTANT IRON-BASED SINTERED ALLOY, AND A METHOD FOR PRODUCING THE SAME - The object of the present invention is to provide a compact for producing a sintered alloy which allows a sintered alloy obtained by sintering the compact to have improved mechanical strength and wear resistance, a wear-resistant iron-based sintered alloy, and a method for producing the same. The wear-resistant iron-based sintered alloy is produced by: forming a compact for producing a sintered alloy from a powder mixture containing a hard powder, a graphite powder, and an iron-based powder by powder compacting; and sintering the compact for producing a sintered alloy while diffusing C in the graphite powder of the compact for producing a sintered alloy in hard particles that constitute the hard powder. The hard particles contain 10% to 50% by mass of Mo, 3% to 20% by mass of Cr, and 2% to 15% by mass of Mn, with the balance made up of incidental impurities and Fe, and the hard powder and the graphite powder contained in the powder mixture account for 5% to 60% by mass and 0.5% to 2.0% by mass of the total amount of the hard powder, the graphite powder, and the iron-based powder, respectively. | 02-25-2016 |
20160059307 | A DEVICE AND A METHOD FOR CONSOLIDATION OF POWDER MATERIALS - The object of the invention is a device intended for powder materials consolidation, provided with an operating chamber, press connected to high-current discharge electrodes top and bottom, with arranged therebetween the sintered powder subjected to the pressure exerted by the press. To the top and bottom electrode there is connected a capacitive circuit with a power supply unit, closed by a high-current switch being a transistor switch. The object of the invention is also a method of powder materials consolidation in the device according to the invention, wherein the powder material is subjected to simultaneous operation of pressure in the range of 1-200 MPa and consolidation by electric current pulses with intensity of 1-80 kA, repeated with frequency from the range of 0.1 Hz to 100 Hz, generated by opening and closing the transistor switch. | 03-03-2016 |